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Sharp R820jsf Service Manual

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    							R-820JS
    29
    PRECAUTIONS FOR USING LEAD-FREE SOLDER
    1. Employing lead-free solder
    The Control unit PWB of this model employs lead-free solder. This is indicated by the LF symbol printed on the PWB
    and in the service manual. The suffix letter indicates the alloy type of the solder.
    Example:
    Indicates lead-free solder of tin, silver and copper.
    2. Using lead-free wire solder
    When repairing a PWB with the LF symbol, only lead-free solder should be used. (Using normal tin/lead alloy solder
    may result in cold soldered joints and damage to printed patterns.)
    As the melting point of lead-free solder is approximately 40˚C higher than tin/lead alloy solder, it is recommend that a
    dedicated bit is used, and that the iron temperature is adjusted accordingly.
    3. Soldering
    As the melting point of lead-free solder (Sn-Ag-Cu) is higher and has poorer wettability, (flow), to prevent damage to
    the land of the PWB, extreme care should be taken not to leave the bit in contact with the PWB for an extended period
    of time. Remove the bit as soon as a good flow is achieved. The high content of tin in lead free solder will cause premature
    corrosion of the bit. To reduce wear on the bit, reduce the temperature or turn off the iron when it is not required.
    Leaving different types of solder on the bit will cause contamination of the different alloys, which will alter their
    characteristics, making good soldering more difficult. It will be necessary to clean and replace bits more often when using
    lead-free solder. To reduce bit wear, care should be taken to clean the bit thoroughly after each use.
    Sn-Ag-Cu 
    						
    							R-820JS
    30
    To remove the outer case, proceed as follows.
    1. Disconnect the power supply cord.
    2. Open the oven door and block it open.
    3.Remove the two (2) screws holding the back plate to the
    oven cavity rear plate.
    4. Remove the back plate with the sub back plate.
    5.Remove the two (2) screws from the lower portion of therear cabinet using a T20H Torx type or GTXH20-100
    screw driver.
    6. Remove the remaining three (3) screws from rear and
    along the side edge of case.
    7.Slide the entire case back about 3cm to free it from
    retaining clips on the cavity face plate.
    8. Lift the entire case from the oven.
    Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may
    result in severe, possibly fatal, electric shock.
    (Example)
    High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly,  High Voltage Harness etc..
    WARNING:Avoid possible exposure to microwave energy. Please follow the instructions below before
    operating the oven.
    WARNING AGAINST HIGH VOLTAGE:
    OUTER CASE REMOVAL
    COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
    To prevent an electric shock, take the following pre-
    cautions.
    1. Before wiring,
    1) Disconnect the power supply cord.
    2) Open the door and block it open.
    3)Discharge the high voltage capacitor and wait for 60
    seconds.
    2. Don’t let the wire leads touch to the followiong parts;
    1) High voltage parts:
    Magnetron, High voltage transformer, High voltage
    capacitor and High voltage rectifier assembly.
    2) Hot parts:
    Oven lamp, Magnetron, High voltage transformer,
    grill heater, bottom heater and Oven cavity.
    WARNING FOR WIRING
    1. Disconnect the power supply cord.
    2.Make sure that a definite click can be heard when the
    microwave oven door is unlatched. (Hold the door in a
    closed position with one hand, then push the door open
    button with the other, this causes the latch leads to rise,
    it is then possible to hear a click as the door switches
    operate.)
    3.Visually check the door and cavity face plate for damage
    (dents, cracks, signs of arcing etc.).
    Carry out any remedial work that is necessary before
    operating the oven.
    Do not operate the oven if any of the following conditions
    exist;1. Door does not close firmly.
    2. Door hinge, support or latch hook is damaged.
    3. The door gasket or seal is damaged.
    4. The door is bent or warped.
    5. There are defective parts in the door interlock system.
    6.There are defective  parts in the microwave generating
    and transmission assembly.
    7. There is visible damage to the oven.
    Do not operate the oven:
    1. Without the RF gasket (Magnetron).
    2. If the wave guide or oven cavity are not intact.
    3. If the door is not closed.
    4. If the outer case (cabinet) is not fitted.
    3) Sharp edge:
    Bottom plate, Oven cavity, Waveguide flange,
    Chassis support and other metallic plate.
    4) Movable parts (to prevent a fault)
    Fan blade, Fan motor, Switch, Switch lever, Open
    button.
    3. Do not catch the wire leads in the outer case cabinet.
    4. Insert the positive lock connector until its pin is locked
    and make sure that the wire leads do not  come off even
    if the wire leads are pulled.
    5.To prevent an error function, connect the wire leads
    correctly, referring to the Pictorial Diagram.
    Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any of
    the following removal procedures: 
    						
    							R-820JS
    31
    POWER TRANSFORMER REMOVAL
    6.Disconnect the main wire harness from the power
    transformer.
    7. Remove the two (2) screws  holding the transformer to
    base plate.
    8. Remove the transformer.
    9. Now the power transformer is free. 1.Disconnect the power supply cord and then remove
    outer case.
    2. Open the oven door and block it open.
    3. Discharge high voltage capacitor.
    4.Disconnect the filament leads of power transformer from
    high voltage capacitor and the magnetron.
    5.Disconnect the H.V. wire B from the power transformer. 9.Discharge the H.V. capacitor before carrying out any
    further work.
    10.Do not operate the oven with the outer case removed.
    CAUTION: 1. DISCONNECT OVEN FROM POWER SUP
    PLY BEFORE REMOVING OUTER CASE.
    2.DISCHARGE THE HIGH VOLTAGE CA-
    PACITOR BEFORE TOUCHING ANY OVEN
    COMPONENTS OR WIRING.
    NOTE:When replacing the outer case, the 2 special
    Torx screws must be reinstalled in the same
    locations.
    HIGH VOLTAGE RECTIFIER ASSEMBLY AND HIGH VOLTAGE CAPACITOR REMOVAL
    To remove the components, proceed as follows.
    1.Disconnect the power supply cord and then remove
    outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4.Disconnect H.V. wire of the high voltage rectifier assembly
    from the magnetron.
    5.Disconnect all the leads and terminals of high voltage
    rectifier assembly from the high voltage capacitor.
    6.Remove one (1) screw holding earth side terminal of the
    high voltage rectifier assembly.7.Now, the high voltage rectifier assembly should be free.
    8. Remove one (1) screw holding capacitor holder to the
    oven cavity rear plate.
    9. Release the capacitor holder from the fan duct.
    10.Remove the capacitor from the capacitor holder.
    11.Now, the capacitor should be free.
    CAUTION: WHEN REPLACING HIGH VOLTAGE RECTI-
    FIER AND HIGH VOLTAGE CAPACITOR,
    GROUND SIDE TERMINAL OF THE HIGH
    VOLTAGE RECTIFIER MUST BE SECURED
    FIRMLY WITH A GROUNDING SCREW.
    1.Disconnect the power supply cord and remove outer
    case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4.Release the tabs of air intake duct from the chassis
    support and the oven cavity.
    5.Disconnect the high voltage wire of the high voltage
    rectifier assembly and filament lead of the transformer
    from the magnetron.
    6. Remove the one (1) screw holding the chassis support
    to the magnetron.
    MAGNETRON REMOVAL
    7. Move the air intake duct to the left.
    8. Carefully remove four (4) screws holding magnetron to
    waveguide, when removing the screws hold the
    magnetron to prevent it from falling.
    9.Remove the magnetron from the waveguide with care so
    the magnetron antenna is not hit by any metal object
    around the antenna.
    CAUTION:WHEN REPLACING THE MAGNETRON, BE
    SURE THE R.F. GASKET IS IN PLACE AND
    THE MAGNETRON MOUNTING SCREWS
    ARE TIGHTENED SECURELY.
    CONTROL PANEL ASSEMBLY
    1.
    Disconnect the power supply cord and then remove outer
    case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    CONTROL PANEL ASSEMBLY REMOVAL
    4.Disconnect the main wire harness, thermistor harness and
    the switch harness from the power unit.
    5.Straighten the tab of the oven cavity front flange holding
    the tab of the control panel frame.
    6.Remove the one (1) screw holding the conrol panel
    Back Plate Outer Case Cabinet
    Sub Back Plate
    Special 
    screw
    Screw Driver
    (Type: TORX T20 H or 
    GTXH20-100) 
    						
    							R-820JS
    32
    COOLING FAN MOTOR REMOVAL POSITIVE LOCK
    ®  CONNECTOR (NO-CASE TYPE) REMOVAL
    Figure C-2.  Positive lock® connector 1.Disconnect the power supply cord and then remove
    outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Push the lever of positive lock
    ® connector.
    5. Pull down on the positive lock® connector.
    CAUTION: WHEN CONNECTING THE POSITIVE LOCK
    ®
    CONNECTORS TO THE TERMINALS, IN-
    STALL THE POSITIVE LOCK® SO THAT THE
    LEVER FACES YOU. 1.Disconnect the power supply cord and then remove
    outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Lift up the oven lamp socket from air intake duct.
    5.Pull the wire leads from the oven lamp socket by  pushing
    the terminal hole of the oven lamp socket with the small
    flat type screw driver.
    6. Now, the oven lamp socket is free.
    OVEN LAMP AND LAMP SOCKET REMOVAL
    Figure C-1. Oven lamp socket
    TURNTABLE MOTOR REMOVAL
    1. Disconnect the power supply cord.
    2.Remove the turntable motor cover by snipping of material
    in four corners.
    3. Where the corners have been snipped off, bend corner
    areas flat. No sharp edge must be evident after removal
    of turntable motor cover.
    4. Disconnect the wire leads from the turntable motor andremove the two (2) screws holding the turntable motor.
    5. Now, the turntable motor is free.
    6. After replacement use  the one (1) screw provided with
    the turntable motor assembly to fit turntable motor cover.
    NOTE: The one (1) screw to fit the turntable motor cover
    should be XHPSD40P12K00, XHPSD40P10K00 or
    XHPSD40P08K000. frame to the oven cavity front plate.
    7.Lift up the control panel assembly.
    8.Now, the control panel assembly is free.
    CONTROL UNIT
    9.
    Disconnect the flat ribbon cable from the connector CN-G.
    10.Remove the four (4) screws holding the control unit to the
    control panel frame.
    11.Release the two (2) tabs of the control panel frame
    holding the CPU unit of the control unit to the control
    panel frame.
    12.Release the four (4) tabs of the control panel frameholding the power unit of the control unit to the control
    panel frame.
    13.Now, the control unit is free.
    NOTE: 1.Before attaching a new key unit, wipe off  remaining
    adhesive on the control panel frame surfaces
    completely with a soft cloth soaked in alcohol.
    2. When attaching the key unit to the control panel
    frame, adjust the upper edge and right edge of
    the key unit to the correct position of  control panel
    frame.
    3.Stick the key unit firmly to the control panel frame
    by rubbing with soft cloth not to scratch.
    Oven lamp
    socket
    Terminal
    Wire lead
    Terminal hole
    Flat type small
    screw driver
    Terminal
    Push
    Pull down1
    2
    Lever Positive lock®
    connector
    REMOVAL
    1.
    Disconnect the power supply cord and then remove outer
    case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Disconnect the wire leads from the fan motor.5.Remove the one (1) screw  holding the capacitor holder
    to the oven cavity rear plate.
    6.Remove the one (1) screw holding the fan duct to the
    oven cavity rear plate.
    7. Release the tabs of the capacitor holder from fan duct.
    8. Remove the fan duct from the oven. 
    						
    							R-820JS
    33
    9.Remove the fan blade from the fan motor shaft according
    to the following procedure.
    10.Hold the edge of the rotor of the fan motor by using a pair
    of groove joint pliers.
    CAUTION:
    *Make sure that no metal pieces enter the gap
    between the rotor and the stator of the fan motor
    because the rotor is easily shaven by pliers and
    metal pieces may be produced.
    *Do not touch the pliers to the coil of the fan motor
    because the coil may be cut or injured.
    *Do not disfigure the bracket by touching with the
    pliers.
    11.Remove the fan blade from the shaft of the fan motor by
    pulling and rotating the fan blade with your hand.
    12. Now, the fan blade will be free.
    CAUTION:
    *Do not reuse the removed fan blade because the
    hole (for shaft) may be larger than normal.
    13.Remove the two (2) screws holding the fan motor to the
    fan duct.
    14.Now, the fan motor is free.INSTALLATION
    1.Install the fan motor to the fan duct with the two (2)
    screws.
    2. Install the fan blade to the fan motor shaft according to
    the following procedure.
    3. Hold the center of the bracket which supports the shaft
    of the fan motor on the flat table.
    4.Install the fan blade to the shaft of fan motor by pushing
    the fan blade with a small, light weight, ball peen hammer
    or rubber mallet.
    CAUTION:
    *Do not hit the fan blade hard when installing because
    the bracket may be disfigured.
    *Make sure that the fan blade rotates smooth after
    installation.
    *Make sure that the axis of the shaft is not slanted.
    5. Install the fan duct to the oven cavity rear plate with the
    one (1) screw.
    6. Insert the tabs of the capacitor holder to the fan duct.
    7. Install the capacitor holder to the oven cavity rear plate
    with the one (1) screw.
    8. Re-connect the wire leads to the fan motor.
    Side View Rear View
    1.
    Disconnect the power supply cord and then remove outer
    case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Now, the back plate with the sub back plate should be
    removed.
    5. Disconnect the wire leads from the convection motor.
    6. Remove the two  (2) screws  holding the conv. thermal
    cover to the oven cavity rear plate.
    7.Remove the four (4) screws holding the convection
    duct to the oven cavity rear plate.
    8.Remove the convection duct assembly from the oven
    cavity rear plate.
    9.Remove the one (1) nut and the two  (2) washers  holding
    the convection fan to the convection motor shaft.
    10.Remove the convection fan.
    CONVECTION MOTOR REMOVAL
    11.Remove the three  (3) screws  holding the convection
    duct to the conv. thermal cover.
    12.Remove the convection duct with the conv. air angles
    from the conv. thermal cover.
    13.Remove the thermal insulation.
    14.Remove the one  (1) pipe  holding the cooling fan to the
    convection motor shaft.
    15.Remove the cooling fan and the one  (1) washer from the
    convection motor shaft.
    16.Remove the two (2) screws holding the convection motor
    to the conv. thermal cover.
    17.Remove the convection motor from the conv. thermal
    cover.
    18.Remove the one  (1) ring from the convection motor
    shaft.
    19.Now, the convection motor is free.
    Gap
    Rotor Bracket StatorGroove joint pliers
    Coil
    Shaft
    Axis
    Stator
    Rotor
    These are the positions 
    that should be pinched 
    with pliers.
    Shaft
    Table
    Center of
    bracket
    THERMISTOR REMOVAL
    1.Disconnect the power supply cord and then remove
    outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.4. Now, the back plate with the sub back plate should be
    removed.
    5. Disconnect the connector CN-D from the control unit.
    6.Remove the one  (1) screw holding the air duct to the 
    						
    							R-820JS
    34
    DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUST\
    MENT
    DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVA\
    L
    oven cavity rear plate.
    7. Remove the air duct with the air guide cover and the
    partition plate from the oven cavity rear plate.
    8. Remove the one  (1) screw holding the thermistor angle
    to the oven cavity rear plate. 9.
    Remove the thermistor angle together with thermistor
    from the oven.
    10. Straighten the tab of the thermistor angle holding the
    thermistor to the thermistor angle.
    11.Remove the thermistor from the thermistor angle
    Removal
    1.Disconnect the power supply cord and then remove outer
    case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Remove the one (1) screw holding the green wire to the
    cavity rear plate.
    5. Disconnect the leads of the power supply cord from the main wire harness.
    6. Release the power supply cord from the oven cavity rear
    plate.
    7. Now, the power supply cord is free.
    Re-install
    1. Insert the moulding cord stopper of power supply cord into the square hole of the oven cavity rear plate,
    referring to the Figure C-3.
    2. Install the earth wire lead of power supply cord to the
    POWER SUPPLY CORD REPLACEMENT
    Figure C-3. Power Supply Cord Replacement
    cavity rear plate with one (1) screw and tighten the screw.
    3.Connect the brown and blue wire leads of power supply
    cord to the main wire harness correctly, referring to the
    Pictorial Diagram.
    1. Disconnect the power supply cord and then remove
    outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Remove the one (1) screw holding the exhaust duct to the oven cavity.
    5. Remove the exhaust duct from the oven cavity.
    6. Disconnect the wire leads from the grill heaters.
    7. Lay down the two (2) tabs holding the reflector to the
    GRILL HEATER (TOP HEATER) REMOVAL
    oven cavity.
    8. Remove the  reflector from the oven cavity by sliding it
    leftward.
    9. Remove the grill heaters and the short terminal together
    from the oven cavity top plate.
    10. Remove the two (2) screws holding the short terminal to
    the grill heaters.
    11.Now the individual grill heaters are free.
    1. Disconnect the power supply cord and then remove
    outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Remove the control panel assembly referring to
    CONTROL PANEL ASSEMBLY REMOVAL.
    5. Disconnect the leads from all switches.
    6. Remove the two (2) screws holding the latch hook to the
    oven cavity.
    7. Remove the latch hook.
    8. Push the retaining tab slightly and remove the switch.
    Tab Tab
    Tab
    Secondary
    Interlock
    Switch Door
    Sensing
    Switch
    Monitor Switch Latch Hook
    Power
    Supply Cord
    Moulding
    Cord Stopper
    Oven Cavity
    Rear Plate
    Square Hole
    Figure C-4. Switches
    1. Disconnect the power supply cord and then remove
    outer case.
    2. Open the door and block it open. 3. Discharge high voltage capacitor.
    If the door sensing switch, secondary interlock switch and
    monitor switch do not operate properly due to a 
    						
    							R-820JS
    35
    REMOVAL
    1. Disconnect the power supply cord.
    2. Push the open button and open the door slightly.
    3. Insert a putty knife (thickness of about 0.5mm) into the
    gap between the choke cover and door frame as shown
    in Figure C-6 to free engaging parts.
    4.Pry the principles of the lever and lift up the choke cover
    by inserting a putty knife as shown in Figure C-6.
    5. Release choke cover  from door panel.
    6. Now choke cover is free.
    Figure C-6. Door Disassembly
    7.Release two (2) pins of door panel from two (2) holes of
    upper and lower oven hinges by lifting up.
    8. Now, door sub assembly is free from oven cavity.
    9.Remove the four (4) screws holding the door panel to the
    door frame.
    10.Release door panel from seven (7) tabs of door frame by
    sliding door panel downward.
    11.Now, door panel is free.
    DOOR REPLACEMENT
    misadjustment, the following adjustment should be made.
    4.Loosen the two (2) screws holding latch hook to the oven
    cavity front flange.
    5.With door closed, adjust latch hook by moving it back and
    forth, and up and down. In and out play of the door
    allowed by the upper and lower position of the latch hook
    should be less than 0.5mm. The vertical position of the
    latch hook should be adjusted so that the door sensing
    switch and secondary interlock switch are activated with
    the door closed. The horizontal position of the latch hook
    should be adjusted so that the plunger of the monitor
    switch is pressed with the door closed.
    6. Secure the screws with washers firmly.
    7. Check the operation of all switches. If each switch has
    not activated with the door closed, loosen screw and
    adjust the latch hook position.
    After adjustment, check the following.
    1.In and out play of door remains less than 0.5mm when in
    the latched position. First check upper position of latch
    hook, pushing and pulling upper portion of door toward
    the oven face. Then check lower portion of the latch
    hook, pushing and pulling lower portion of the door
    toward the oven face. Both results (play in the door)
    should be less than 0.5mm.2.The door sensing switch and secondary interlock switch
    interrupt the circuit before the door can be opened.
    3. Monitor switch contacts close when door is opened.
    4. Re-install outer case and check for microwave leakage
    around door with an approved microwave survey meter.
    (Refer to Microwave Measurement Procedure.)
    Figure C-5. Latch Switch Adjustments
    12.Slide latch head upward and remove it from door frame
    with releasing latch spring from door frame and latch
    head.
    13.Now, latch head and latch spring are free.
    14.Remove the two (2) screws holding the glass stopper to
    the door frame.
    15.Remove the glass stopper from the door frame.
    16.Slide the front door glass left and then slide upwards to
    release the tabs holding it.
    17.Now, the front door glass is free
    RE-INSTALL
    1.Re-install the front door glass to the door frame as
    follows.
    1-1. Insert the lower edge of the front door glass into the six
    (6) tabs of the door frame.
    1-2. Slide the front door glass upwards and insert the upper
    edge of the front door glass into the five (5) tabs of the
    door frame.
    1-3. Slide the front door glass right and insert the right edge
    of the front door glass into the two (2) tabs of the door
    frame.
    2.Re-install the glass stopper to the door frame as follows.
    2-1.Re-install the glass stopper to the door frame so that the
    two (2) holes of the glass stopper meet the two (2) pins
    of the door frame.
    2-2.Hold the glass stopper to the door frame with the two (2)
    screws.
    3.Re-install the latch spring to the latch head. Re-install the
    latch spring to the door frame. Re-install latch head to
    door frame.
    4. Re-install door panel to door frame by fitting seven (7)
    tabs of door frame to seven (7) holes of door panel.
    Latch Hook
    Door
    Sensing 
    Switch
    Monitor
    Switch
    Secondary
    Interlock
    Switch Switch
    Lever Latch
    Heads
    Door
    Putty Knife
    Door Frame Choke Cover 
    						
    							R-820JS
    36
    5.Hold the door panel to the door frame with four (4)
    screws.
    6.Catch two (2) pins of door panel on two (2) hole of upper
    and lower oven hinges.
    7. Re-install choke cover  to door panel by pushing.
    Note: After any service to the door;
    (A)Make sure that door sensing switch and secondary
    interlock switch are operating properly. (Refer to
    chapter Test Procedures.).
    (B)An approved microwave survey meter should be
    used to assure compliance with proper microwave
    radiation emission limitation standards. (Refer to
    Microwave Measurement Procedure.)
    After any service, make sure of the following :
    1.Door latch heads smoothly catch latch hook through
    latch holes and that latch head goes through center of
    latch hole.
    2.Deviation of door alignment from horizontal line of cavity
    face plate is to be less than 1.0mm.
    3.Door is positioned with its face pressed toward cavity
    face plate.
    4.Check for microwave leakage around door with an
    approved microwave survey meter.  (Refer to Microwave
    Measurement Procedure.)
    Note: The door on a microwave oven is designed to act as
    an electronic seal preventing the leakage of microwave
    energy from oven cavity during cook cycle. This
    function does not require that door be air-tight,
    moisture (condensation)-tight or light-tight. Therefore,
    occasional appearance of moisture, light or sensing
    of gentle warm air movement around oven door is not
    abnormal and do not in themselves indicate a leakage
    of microwave energy from oven cavity.
    Figure C-7. Door Replacement
    Upper Oven
    Hinge Upper 
    Oven
    Hinge
    Lower 
    Oven
    HingeLower 
    Oven
    Hinge
    Pin
    Pin
    Choke Cover Door
    Panel 
    						
    							R-820JS
    37
    6
    45
    1 2
    3
    6
    45
    1 2
    3
    A
    B
    C
    D
    E
    F G
    H A
    B
    C
    D
    E
    F G
    H
    Figure S-1. Pictorial Diagram
    REDREDWHT
    WHT
    WHT
    THERMAL 
    CUT-OUT
    (OVEN) OVEN LAMP 
    & SOCKET
    THERMAL
    CUT-OUT
    125 °C(MAG.)
    FAN MOTOR
    CONVECTION
    MOTOR
    WHTBLK 
    GRYREDBRNWHT
    HIGH VOLTAGE COMPONENTS
    MAGNETRON
    H.V.WIRE A
    H.V. 
    CAPACITOR
    H.V.
    RECTIFIER H.V. WIRE B
     POWER
     TRANSFORMER
    GRN
    WHT
    BLK
    WHT
    BLK
    POWER SUPPLY
    CORD
    WHT
    COMWHTWHTRED
    WHT
    N.C.
    N.O.
    COM.
    GRILL HEATER THERMISTOR
    BOTTOM HEATER 
    GRY
    ORGREDWHT
    CN-B
    1
    1
    1
    1 18
    1
    3
    2 CN-BCN-D
    SP1
    T1
    15
    RY6
    RY2
    RY4RY3
    WHT
    CONTROL PANEL
    WHT
    WHTWHT
    BLK
    WHTWHT
    BLK
    TURNTABLE
    MOTOR
    MONITOR
    SWITCH
    GRYWHT
    2
    3
    4
    5
    1
    ORGRED
    GRY2
    1GRN GRY
    CN-A
    CN-A
    RY5
    CN-D
    CN-CCN-C
    CN-G
    ORG
    ORG
    ORG
    BRN
    NEUTRAL HOT EARTH
    RY1
    BLK
    GRNGRY
    N.O.
    COM.
    DOOR SENSING SWITCH
    SECONDARY 
    INTERLOCK
    SWITCH
    REDREDBRNORG
    BRNBLK
    ORG
    BLK
    ORG
    BLK
    FUSE &
    HOLDER
    PRIMARY
    INTERLOCK
    RELAY
    2 3
    1 BLK BLK
    NOTE:Hot (RED) wire must be 
    connected to the terminal 
    with blue mark on the 
    oven light socket.
    NOTE:
    The neutral (WHT) wire must be 
    connected to the terminal with N 
    mark on the power    supply cord.
    BLUE MARK 
    						
    							R-820JS
    38
    Figure S-2. Power Unit Circuit
    6
    45
    12
    3
    6
    45
    12
    3 A
    B
    C
    D
    E
    F
    G
    HA
    B
    C
    D
    E
    F
    G
    H
    A1
    C2
    C3
    C4
    C5
    COM
    CN-A
    FAN
    MOTOR
    B.HEATERCONV.
    DOOR 
    SENSING
    SWITCH.
    VRS1
    10G471KT1
    A155DR
    1N4002x4D1 -- D4
    C2
    470uF/50V D10RY4
    CN-C
    GND
    VC
    INT BUZZER
    FM
    OL
    TTM
    DOOR SW.
    (J1)
    C6
    C1
    0.1uF/50V
    R2
    510  1/2WR3
    510  1/2W
    C4
    10uF/35VC3
    0.1uF/50V
    R4
    27
    D5 D6
    Q2
    2SB1238
    C10
    Q3
    KRC243MC14B.HEATER
    C1VA
    C9
    VR
    LED
    NO
    COM
    D9 RY3
    NO
    COM
    D8 RY2
    A3
    D12RY5
    A5
    D7RY1
    NO
    COM
    D11 RY6
    B1B2D1D3
    C8
    C7
    C17
    C16
    C12
    C15
    OVEN TH.
    OL TTM
    NO
    MICRO T.HEATER
    4
    6
    CONV.
    C11
    C13
    NC
    T.HEATER
    NC
    MICRO
    OVEN TH.
    OJ-SH-124
    OMIF-S-124LMOJ-SH-124
    OMIF-S-124LM
    OMIF-S-124LM
    OMIF-S-124LM
    AC120V
    60Hz
    AC
    AC8
    1D1
    D2 D3
    D4
    R5
    4.7K
    SP1
    R6  3.3K
    C5
    10uF/35V
    NOTE: B3P5-VH-B
    CN-D
    0-316879-1CN-B
    B2P-VH-B
    C18NC
    9pin HARNESS
     x 2
    :IF NOT SPECIFIED 1/4W +/- 5%
    :IF NOT SPECIFIED 1SS270A+
    _+
    _
    +
    _ 
    						
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