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Sharp R9h56 Service Manual

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    							R-9H56
    29
     TURNTABLE MOTOR AND/OR COUPLING REMOVAL
    1. Disconnect the oven from power supply.
    2.
    Remove one (1) screw holding the turntable motor cover
    to the base cabinet and take off the turntable motor cover.
    3. Disconnect wire lead from the turntable motor.4. Remove the two (2) screws holding the turntable motor
    to the mounting plate of the oven cavity bottom.
    5. Pull the turntable coupling out of the oven cavity.
    6. Turntable coupling and motor will be free.
    CONVECTION MOTOR REMOVAL
    1. CARRY OUT 3D CHECKS.
    2. Disconnect wire leads from the convection motor.
    Remove the convection fan belt and pulley(M).
    3. Remove two (2) screws holding the convection motor
    mounting angle to the heater duct and base cabinet.
    REMOVAL
    1. CARRY OUT 
    3D CHECKS.
    2. Disconnect the wire leads from the fan motor and thermal
    cut-out.
    3. Remove the three (3) screws holding the chassis support
    to rear cabinet, control panel back plate and waveguide.
    4 Remove one (1) tab holding the fan duct to air guide .
    5. Remove the fan motor assembly from the oven cavity.
    6. Remove the fan blade assembly from the fan motor shaft
    according the following procedure.
    1) Hold the edge of the rotor of the fan motor by using a pair
    of grove joint pliers.
    CAUTION:
    * Make sure that any pieces do not enter the gap
    between the rotor and the stator of the fan motor.
    Because the rotor is easy to be shaven by pliers and
    metal pieces may be produced.
    * Do not touch the pliers to the coil of the fan motor
    because the coil may be cut or injured.
    * Do not transform the bracket by touching with the
    pliers.
    2) Remove the fan blade assembly from the shaft of the fan
    motor by pulling fan retainer clip and rotating the fan
    blade with your hand.
    3)  Now, the fan blade will be free.
    CAUTION:
    * Do not use this removed fan blade again.Because
    the hole(for shaft) of it may become bigger than a
    standard one.
    7. Remove the two (2) screws and nuts holding the fan
    motor and thermal cut-out mounting angle from the fun
    duct.
    8. Now, the fan motor is free.4. Take out the convection motor assembly from the unit.
    The convection motor assembly is now free.
    5. Remove two (2) screws and nuts holding the motor to
    mounting angle.
    6. Convection motor is now free.
    DAMPER ASSEMBLY REMOVAL
    1. CARRY OUT 3D CHECKS.
    2. Remove cooling fan motor and magnetron refer to
    ÒCooling Fan Motor RemovalÓ and ÒMagnetrom RemovalÓ.
    3. Disconnect wire leads from damper motor and damper
    switch.
    4. Remove two(2) ovenside screws holding damper motorangle to thermal protection plate (right).
    5. Damper assembly is free.
    6. Remove one (1) screw holding damper motor to damper
    motor angle and one (1) screw holding damper switch to
    damper motor angle.
    7. Damper motor and switch are free.
    FAN MOTOR REPLACEMENT
    Rear view
    Coil
    Gap
    Rotor Bracket StatorGroove joint pliers
    Shaft
    Axis
    StatorThese are the position
    where should be
    pinched with pliers
    Rotor
    Side view
    INSTALLATION
    1. Install the fan motor and thermal cut-out angle to the fan
    duct with the two (2) screws and nuts.
    2. Install the fan blade assembly to the fan motor shaft
    according the following procedure.
    1) Hold the center of the bracket which supports the shaft
    of the fan motor on the flat table.
    2) Apply the screw lock tight into the hole(for shaft) of the
    fan blade.
    3) Install the fan blade assemby to the shaft of fan motor by
    pushing the fan blade with a small, light weight, ball peen
    hammer or rubber mallet. 
    						
    							R-9H56
    30
    CAUTION:
    * Do not hit the fan blade strongly when installed
    because the bracket may be transformed.
    * Make sure that the fan blade rotates smooth after
    installed.
    * Make sure that the axis of the shaft is not slanted.
    3. Install the fan duct to the air guide.
    4. Install the chassis support to the oven cavity with three
    (3) screws.
    Shaft
    TableCenter of
    bracket
    5. Connect the wire leads to the fan motor and the thermal
    cut-out, referring to the pictorial diagram.
    Refer to chapter ÒTest ProcedureÓ and Adjustment procedure.
    STOP SWITCH, UPPER LATCH SWITCH, LOWER LATCH SWITCH AND MONITOR SWITCH ADJUSTMENTIf those switches do not operate properly due to a
    misadjustment, the following adjustment should be made.
    1. Loosen the two (2) screws holding the latch hook to the
    flange on the oven front face.
    2. With the door closed, adjust the latch hook by moving it
    back and forth and then adjust the latch hook by moving
    it back and forth. In and out play of the door allowed by
    the latch hook should be less than 0.5 mm.
    3. Secure the screws with washers firmly.
    4. Now, make sure of the upper and lower latch switches
    operations. If these latch switches are not activated with
    the door closed, loose the screws holding the latch hook
    to the oven cavity front flange and adjust the latch hook
    position.
    After the adjustment, make sure of the following:
    1. The in and out play of the door remains less than 0.5 mm
    at latched position.
    2. The upper and lower latch switches interrupt the circuit
    before the door can be opened.
    3. The monitor switch contacts close when the door is
    opened.4. Re-install the outer case and check for microwave leakage
    around the door with an approved microwave survey
    meter. (Refer to Microwave Measurement Procedure.)
    LATCH HOOK
    STOP SWITCH
    MONITOR SWITCH
    UPPER LATCH 
    SWITCH
    LOWER LATCH 
    SWITCH
    LATCH 
    HEAD
    LATCH 
    HEAD
    Figure C-1. Latch Switches Adjustment
    STOP SWITCH, UPPER LATCH SWITCH, LOWER LATCH SWITCH AND MONITOR SWITCH
    REMOVAL
    1. CARRY OUT 3D CHECKS.
    2. Remove control panel assembly, refer to ÒControl Panel
    RemovalÓ.
    3. Discharge high voltage capacitor.
    4. Disconnect wire leads from each of the switches.
    5. Remove two (2) screws holding latch hook to oven
    flange.
    6. Remove latch hook assembly from oven flange.
    7. Push downward on the one (1) stopper tabs holding each
    of the switches place.8. Switches are free.
    At this time latch lever will be free, do not lose it.
    Re-install
    1. Re-install latch lever and each switch in its place, refer to
    Figure C-1.
    2. Re-connect the wire leads to each switches and fuse
    holder.
    Refer to the pictorial diagram.
    3. Secure the latch hook (with two (2) mounting screws) to
    the oven flange.
    4. Make sure that monitor switch is operating properly.
    CORD HOLDER REMOVAL
    1. Remove the one (1) special screw holding the cord
    holder to the rear cabinet, using the special driver
    LHSTIX DLR4-100T.
    2. Now, the cord holder is free.
    NOTE: When securing or loosening the special screw,
    LHSTIX DLR4-100T type screw driver should be
    used. 
    						
    							R-9H56
    31
    DOOR DISASSEMBLY
    Remove door assembly, refer to ÒDoor ReplacementÓ.
    Replacement of door components are as follows:
    1. Place door assembly on a soft cloth with latches facing
    up.
    Note: As the engaging part of choke cover and door panel
    are provided at several places, do not force any
    particular part.
    2. Insert an putty knife (thickness of about 0.5mm) into the
    gap between the choke cover and corner portion of door
    panel as shown figure C-2 to free engaging parts.
    3. Lift up choke cover.
    4. Now choke cover is free from door panel.
    CHOKE COVERPUTTY KNIFE
    FRONTINSIDE
    Upper
    Lower
    Bent
    Door
    PanelChoke 
    cover
    1   BENT2   LIFT UP
    Figure C-2. Door Disassembly
    DOOR REPLACEMENT
    1. Disconnect oven from power supply and remove outer
    case.
    Remove turntable tray and roller stay from oven cavity.
    2. Remove three (3) screws holding lower oven hinge.
    3. Remove lower oven hinge from oven cavity bottom
    flange.
    4. Remove door assembly from upper oven hinge on the
    oven.
    5. Door assembly is now free.
    Note: When individual parts are replaced, refer to ÒDoor
    DisassemblyÓ.
    6. On re-installing door, insert the upper oven hinge into the
    door hinge pin.
    Then while holding door in place.
    7. Make sure door is parallel with oven face lines (left and
    upper side lines) and the door latch heads pass through
    the latch holes correctly.
    8. Insert the lower oven hinge into oven cavity bottom
    flange and then engage the door hinge pin.
    Then secure the lower oven hinge firmly with three (3)
    mounting screws.
    Note: After any service to the door;
    (A) Make sure that the upper and lower latch switches are
    operating properly.
    (Refer to chapter ÒTest ProceduresÓ.)
    (B) An approved microwave survey meter should be used to
    assure compliance with proper microwave radiation
    emission limitation standards.
    DOOR ADJUSTMENT
    The door is adjusted by keeping the screws of each hinge
    loose. The lower oven hinge can be loosened.
    After adjustment, make sure of the following :
    1. Door latch heads smoothly catch the latch hook through
    the latch holes, and the latch head goes through thecenter of the latch hole.
    2. Deviation of the door alignment from horizontal line of
    cavity face plate is to be less than 1.0mm.
    3. The door is positioned with its face depressed toward the
    cavity face plate.
    4. Re-install outer case and check for microwave leakage
    around the door with an approved microwave survey
    meter.  (Refer to Microwave Measurement Procedure.)
    Note: The door on a microwave oven is designed to act as
    an electronic seal preventing the leakage of
    microwave energy from the oven cavity during the
    cook cycle. This function does not require that the
    door be air-tight, moisture (condensation)-tight or
    light-tight. Therefore, the occasional apperance of
    moisture, light or the sensing of gentle warm air
    movement around the oven door is not abnormal
    and do not of themselves, indicate a leakage of
    microwave energy from the oven cavity. If such
    were the case,  your oven could not be equipped
    with a vent, the very purpose of which is to exhaust
    the vapor-laden air from the oven cavity.
    DOOR REPLACEMENT AND ADJUSTMENT
    RE-INSTALL
    RE-INSTALL
    LOWER OVEN HINGEUPPER OVEN HINGE
    DOOR ASSEMBLY
    LATCH
    HEADS 
    						
    							R-9H56
    32
    MICROWAVE MEASUREMENT
    After adjustment of door latch switches, monitor switch
    and door are completed individually or collectively, the
    following leakage test must be performed with a survey
    instrument and it must be confirmed that the result meets
    the requirements of the performance standard for micro-
    wave oven.
    REQUIREMENT
    The safety switch must prevent microwave radiation emis-
    sion in excess of 5mW/cm2 at any point 5cm or more from
    external surface of the oven.
    PREPARATION FOR TESTING:
    Before beginning the actual test for leakage, proceed as
    follows;
    1. Make sure that the test instrument is operating normally
    as specified in its instruction booklet.
    Important:
    Survey instruments that comply with the requirement for
    instrumentations as prescribed by the performancestandard for microwave ovens must be used for testing.
    Recommended instruments are:
    NARDA 8100
    NARDA 8200
    HOLADAY HI 1500
    SIMPSON 380M
    2. Place the oven tray into the oven cavity.
    3. Place the load of 275 ± 15ml of water initially at 20 ±
    5ûC in the centre of the oven tray. The water container
    should be a low form of 600 ml beaker with inside
    diameter of approx. 8.5cm and made of an electrically
    non-conductive material such as glass or plastic.
    The placing of this standard load in the oven is important
    not only to protect the oven, but also to insure that any
    leakage is measured accurately.
    4. Close the door and turn the oven ON with the timer set
    for several minutes. If the water begins to boil before the
    survey is completed, replace it with 275ml of cool water.
    5. Move the probe slowly (not faster that 2.5cm/sec.)
    along the gap.
    6. The microwave radiation emission should be measured
    at any point of 5cm or more from the external surface of
    the oven.
    mW  cm2
    mW  cm2
    Microwave leakage measurement at 5 cm distance
    SHARP 
    						
    							R-9H56
    33
    SCHEMATIC
    NOTE: CONDITION OF OVEN
    1. DOOR CLOSED.
    2. CLOCK APPERARS ON DISPLAY
    Figure O-1. Oven Schematic-OFF Condition
    SCHEMATIC
    NOTE: CONDITION OF OVEN
    1. DOOR CLOSED.
    2. COOKING TIME PROGRAMMED.
    3.VARIABLE COOKING CONTROL ÒHIGHÓ
    4. START PAD TOUCHED.SCHEMATIC
    NOTE: CONDITION OF OVEN
    1. DOOR CLOSED.
    2. ÒSENSOR COOKÓ PAD TOUCHED
    3.  START PAD TOUCHED.
    Figure O-2. Oven Schematic-High or Easy Defrost or Reheat Sensor Cooking Condition
    CONTROL
    UNIT
    TEMP.
    FUSE
    150˚C
    THERMAL
    CUT-OUT
    150˚C (OVEN)FUSE
    M8A
    240 V ~ 50Hz
    EARTHLIVENEUTRAL
    MONITOR RESISTOR
    0.8/20WMONITOR SWITCH
    OVEN LAMP
    OL
    DMFM
    FAN MOTOR
    A-7
    COM
    A-5
    A-3
    A-1 N.O.
    
    LOWER
    LATCH
    SWITCH
    RY3 RY2
    A-9
    E-1
    E-2
    E-3
    E-4
    E-5
    E-6
    F-1
    F-2
    F-3 STOP
    SWITCH
    THER-
    MISTOR
    DAMPER
    SWITCH
    AH SENSOR
    CMDAMPER MOTOR
    CONVECTION MOTORTTM
    TURNTABLE MOTOR
    CONVECTION HEATER
    MAGNETRON H.V. RECTIFIER ASYMMETRIC
    RECTIFIER UPPER
    LATCH
    SWITCH
    THERMAL
    CUT-OUT
    95˚C (FM)
    RY6
    RY1
    RY5
    RY4
    N.O. COM.COM.N.O.
    POWER 
    TRANSFORMER
    CAPACITOR
    1.13µ
    AC 2100V
    CONTROL
    UNIT
    TEMP.
    FUSE
    150˚C
    THERMAL
    CUT-OUT
    150˚C (OVEN)FUSE
    M8A
    240 V ~ 50Hz
    EARTHLIVENEUTRAL
    MONITOR RESISTOR
    0.8/20WMONITOR SWITCH
    OVEN LAMP
    OL
    DMFM
    FAN MOTOR
    A-7
    COM
    A-5
    A-3
    A-1 N.O.
    
    LOWER
    LATCH
    SWITCH
    RY3 RY2
    A-9
    E-1
    E-2
    E-3
    E-4
    E-5
    E-6
    F-1
    F-2
    F-3 STOP
    SWITCH
    THER-
    MISTOR
    DAMPER
    SWITCH
    AH SENSOR
    CMDAMPER MOTOR
    CONVECTION MOTORTTM
    TURNTABLE MOTOR
    CONVECTION HEATER
    MAGNETRON H.V. RECTIFIER ASYMMETRIC
    RECTIFIER UPPER
    LATCH
    SWITCH
    THERMAL
    CUT-OUT
    95˚C (FM)
    RY6
    RY1
    RY5
    RY4
    N.O. COM.COM.N.O.
    POWER 
    TRANSFORMER
    CAPACITOR
    1.13µ
    AC 2100V
    NOTE:   indicates components with potential above 250V. 
    						
    							R-9H56
    34
    Figure O-4. Oven Schematic-Automatic Mix Cooking Condition
    SCHEMATIC
    NOTE: CONDITION OF OVEN
    1. DOOR CLOSED.
    2. CONVECTION PAD TOUCHED.
    3.DESIRED TEMO. PAD TOUCHED.
    4. START PAD TOUCHED.
    Figure O-3. Oven Schematic-Convection Cooking Condition
    SCHEMATIC
    NOTE: CONDITION OF OVEN
    1. DOOR CLOSED.
    2. MIX COOKING PAD TOUCHED.
    3.DESIRED TEMP. PAD TOUCHED.
    4. START PAD TOUCHED.
    NOTE:   indicates components with potential above 250V.
    CONTROL
    UNIT
    TEMP.
    FUSE
    150˚C
    THERMAL
    CUT-OUT
    150˚C (OVEN)FUSE
    M8A
    240 V ~ 50Hz
    EARTHLIVENEUTRAL
    MONITOR RESISTOR
    0.8/20WMONITOR SWITCH
    OVEN LAMP
    OL
    DMFM
    FAN MOTOR
    A-7
    COM
    A-5
    A-3
    A-1 N.O.
    
    LOWER
    LATCH
    SWITCH
    RY3 RY2
    A-9
    E-1
    E-2
    E-3
    E-4
    E-5
    E-6
    F-1
    F-2
    F-3 STOP
    SWITCH
    THER-
    MISTOR
    DAMPER
    SWITCH
    AH SENSOR
    CMDAMPER MOTOR
    CONVECTION MOTORTTM
    TURNTABLE MOTOR
    CONVECTION HEATER
    MAGNETRON H.V. RECTIFIER ASYMMETRIC
    RECTIFIER UPPER
    LATCH
    SWITCH
    THERMAL
    CUT-OUT
    95˚C (FM)
    RY6
    RY1
    RY5
    RY4
    N.O. COM.COM.N.O.
    POWER 
    TRANSFORMER
    CAPACITOR
    1.13µ
    AC 2100V
    CONTROL
    UNIT
    TEMP.
    FUSE
    150˚C
    THERMAL
    CUT-OUT
    150˚C (OVEN)FUSE
    M8A
    240 V ~ 50Hz
    EARTHLIVENEUTRAL
    MONITOR RESISTOR
    0.8/20WMONITOR SWITCH
    OVEN LAMP
    OL
    DMFM
    FAN MOTOR
    A-7
    COM
    A-5
    A-3
    A-1 N.O.
    
    LOWER
    LATCH
    SWITCH
    RY3 RY2
    A-9
    E-1
    E-2
    E-3
    E-4
    E-5
    E-6
    F-1
    F-2
    F-3 STOP
    SWITCH
    THER-
    MISTOR
    DAMPER
    SWITCH
    AH SENSOR
    CMDAMPER MOTOR
    CONVECTION MOTORTTM
    TURNTABLE MOTOR
    CONVECTION HEATER
    MAGNETRONPOWER 
    TRANSFORMER
    H.V. RECTIFIERCAPACITOR
    1.13µ
    AC 2100V ASYMMETRIC
    RECTIFIER UPPER
    LATCH
    SWITCH
    THERMAL
    CUT-OUT
    95˚C (FM)
    RY6
    RY1
    RY5
    RY4
    N.O. COM.COM.N.O. 
    						
    							R-9H56
    35
    6
    45
    12
    3
    6
    45
    12
    3 A
    B
    C
    D
    E
    F
    G
    HA
    B
    C
    D
    E
    F
    G
    H
    Figure S-1. Pictorial Diagram
    HV. RECTIFIER
    O 
    R
    G
    BLK
    ASYMMETRIC 
    RECTIFIER
    MAGNETRON
    RED
    REDHV. WIRE A
    RED
    G
    R
    Y
    HIGH VOLTAGE COMPONENTS
    POWER
    SUPPLY 
    COED NOTE: ORANGE WIRE (LIVE) MUST BE
             CONNECTED TO THE CABINET
          SIDE TERMINAL OF  POWER
         TRANSFORMER
    TURNTABLE 
    MOTOR
    GRY
    BRNWHT
    YLW
    YLWDAMPER 
    MOTOR DAMPER 
    SWITCHFAN 
    MOTOR
    OVEN
    THERMAL
    CUT-OUT
    150˚C
    ORGOVEN 
    LAMP
    STOP SWITCH
    I
    C
    1
    RED 6
    5
    41 23PNK
    PNK
    RED
    GRN
    1 CN-FCN-E
    4
    5
    PPL1
    2
    BRN RED
    3CN-AN.O.
    COM
    REDBRN
    CN-EORG
    ORGBRN
    3UPPER
    LATCH
    SWITCH
    MONITOR 
    RESISTOR
    GRY
    PPL
    CONTROL PANEL
    TEMP.
    FUSE
    (MG.)
    150˚C
    CONVECTION
    HEATER THERMISTOR
    HIGH VOLTAGE
    CAPACITOR
    POWER
    TRANSFORMER
    CONVECTION 
    MOTOR
    GRN COM N.O.GRY
    WHT
    PRL
    WHTB
    L
    K
    RED
    RED
    WHTN.O.COM
    PNK
    PNK
    FUSE M8A
    BRN
    GRY1
    2
    RED
    RED
    2
    1
    BRN COMN.O.
    ORGPNK
    LOWER
    LATCH
    SWITCH
    MONITOR 
    SWITCH
    COM N.C.PPL
    ORG BLKAH SENSOR
    RED
    WHT 1
    2
    3CN-F
    2
    RY3
    RY2
    CN-A
    FAN MOTOR
    THERMAL
    CUT-OUT
    95˚C
    RED
    BLK
    RED
    GRY
    W
    H
    T
    BRN
    G-Y
    BLU
    BLU BLUR
    E
    D
    RY1T1
    16
    5
    4
    2 3
    13
    5
    7
    9N.O.
    N.O.
    N.O.COM
    COM
    COMRY3(N.O.)
    RY3(COM.)
    RY2(N.O.)
    BRN RY2(COM.)BRNRED RY1(N.O.)PNKBLK RY1(COM.)
    96
    7
    WHT 8
    NOTE:
    NEUTRAL (WHITE) WIRE 
    MUST BE CONNECTED 
    TO THE TERMINAL WITH 
    BLACK DOT ON THE 
    LAMP SPCKET.
    GRNGRN
    GRY 
    						
    							R-9H56
    36
    6
    45
    12
    3
    6
    45
    12
    3 A
    B
    C
    D
    E
    F
    G
    HA
    B
    C
    D
    E
    F
    G
    H
    AC240V
         50Hz
    A-9
    A-7COM
    N.O.A-5
    A-3
    A-1
    IF NOT SPECIFIED. 0.01µ/16V COMN.O. COM
    OVEN LAMP
     
    TURNTABLE
    MOTOR
     
    COM.
    POWER
    TRANSFORMER
    HEATING
    ELEMENT
    FAN
    MOTOR
    CONVECTION
    MOTOR
    DAMPER
    MOTOR
    F-1 F-2 F-3 E-3 E-4 E-5 E-6 E-1 E-2
    VRS1a
    b
    cd
    (J1)
    S2T1
    P
    S117
    8
    5
    4
    3
    11ES1 x 4 
    D1
    D2
    D3D4
    RY1
    C1 0.1µ/50VC21
    0.01µ/50V
    C2 1000µ/35V+
    -D7
    R2 330 1/2W Q1 2SB793
    R1 470
    1/2WZD1
    HZ16-1
    D81
    Q81
    DTD143EA+-
    R80 470
    C82
    4.7µ/35V
    Q80
    DTA114YS+-
    +
    -
    C3 3.3µ/50V
    C4 0.015µ/25V
    R4 750 1/2W
    -
    + C10
    22µ/25V
    +
    -
    C5 47µ/16V
    C20
    Q20 DTA143ES
    R20
    15K
    VA (-15V)VC (-5V)
    C80
    0.1µ/50VZD3
    HZ4A2
    R5
    15K
    C7
    Q30
    DTA143ES
    R10
    12 1/2WR11
    24 1WVP
    VF1 31,32
    1,2
    GND
    DOOR RY2
    RY3
    RY6
    RY5
    RY4
    D82 D83 D86
    D80 D85 D84
    Q86 DTA143ES
    Q85 DTA143ES
    Q84 DTA143ESQ82 DTB143ES
    Q83 DTB143ES
    CF1
    CST4.00MGW
    NOTE :
    IF NOT SPECIFIED. 1/4W±5%
    IF NOT SPECIFIED. 1SS270A
    DOORR71 5.1KD71R70 100 D70
    C70
    DOOR SENSING
    SWITCHDAMPER
    SWITCHC60 C61
    VC
    R61 4.7K
    R68 100
    R62
    75KF R60 1K
    R63
    100FR64
    2.2KF
    OVEN
    THERMISTORAH SENSOR S
    C
    IC2  IZA495DR
    C100 330pF x 4
    15
    12 10
    R100 3.3K x 4
    R101
    R102
    R103
    G-12 G-11
    G-10 G-9 G-8 G-7 G-6 G-5
    G-4
    G-3
    G-2
    G-1
    R91 D91
    R92 D92
    R93 D93
    R94 D94
    R95 D95
    R96 D96
    R97 D97
    R98
    3.3K x 8 D98
    5
    160˚C 4
    150˚C 3
    130˚C 2
    70˚C 1
    40˚C0
    250˚C 9
    230˚C 8
    220˚C 7
    200˚C 6
    180˚C
    Frozen
    Vegetables
    LESS
    EASY
    DEFROST
    MULTI
    COOKPOWER
    LEVEL STOP
    CLEAR
    Reheat
    Pie
    AUTO STARTCLOCK
    LOW MIX
    CONVEC
    1IC1  IZA589DR5 10 15 20 25 30 32
    33 35 40 45 50 55 60 64
    P30
    P32 P31
    P34
    P35
    P36
    P37
    P00
    P01
    P02
    P03
    P04
    P05
    P06
    P07
    P10
    P11
    P12
    P13
    P14
    P15
    P16
    P17
    P20
    P21
    P22
    P23
    P24
    P25
    P26 VCC
    VEE
    AVSS
    VREF
    AN7
    AN6
    AN5
    AN4
    AN3
    AN2
    AN1
    AN0
    P55
    P54
    P53
    P52
    P51
    P50
    P47
    P46
    P45
    P44
    P43
    P42
    P41
    P40
    RST
    XCIN
    XCOUT
    XIN
    XOUT
    VSS
    P33
    FLUORESCENT DISPLAY TUBE
    CONTROL UNIT
    KEY UNIT
    Figure S-2.  Control Panel Circuit
    SP40
    C11
    0.1µ/50V
    1G P14 P132G P11 P103GP9
    P8 P12NC NC4GP7 P6 P5 5GP4 P3 6GP2
    27 26 25 23 22 21 20 19 18,2417
    16 13 12 11 10,149 8 7 6 5 42829 P1
    P15
    P27
    (A) (B) (C)
    (C) (A)
    VA(B)R51 330 1W
    100K x 3
    R111
    R112
    R113
    (J6)(J4)
    (J2)
    (J7)
    (J5)
    (J3)Q40 DTA143ESR40 3.3K
    VA
    N.O.
    C6 0.1µ/50V
    ZD4 HZ5C2
    C8
    0.1µ/50V
    REHEAT
    SENSOR
    Casseroles
    GRILL DessertsJacket
    Potato
    Fresh
    Vegetables
    HIGH MIXINSTANT COOKSTART
    MORECOOK
    CONV
    MIXGRILL
    AUTOCOMPU
    DEFROSTREHEAT
    TEMP SENSOR
    LOW M•LOW MED M•HIGH HIGH
    Figure S-2. Contrl Panel Circuit 
    						
    							R-9H56
    37
    6
    45
    12
    3
    6
    45
    12
    3 A
    B
    C
    D
    E
    F
    G
    HA
    B
    C
    D
    E
    F
    G
    H
    DIP
    , 
    32 1
    R11
    (CN-D)
    R103
    R102
    R101
    R100C10033 40 
    R91 R92  R93
    D91
    D92
    D93
    D94 
    R94
    D95 
    R95
    D97      R96 D96     
    R97
    D98    
    R98
    45 
    50 55  
    C6
     
    32254
    101
    5
    R113
    R112
    R111   
    13
    CF 1  (R45)
     R5
      (C45)
     
    C7
     C20      
    IC-1       4        ZD3 
     ZD4 
     E
    1
    C5 +
    -
    R20
    2
    3
    +-
    (C46)
    (C47 )
    (IC-3) 
    201
    8 5
    Q40
    (R47)
    (R48)
    (R46)
    CN-G R51(J6) (J4)  (J2) 
    (J7)
    (J5)
    (J3)
    7
    IC-2
    C4
    15
    CN-F
    8
    9
    10
    11
    14
    6
    R60 R61
    R71(J9)
    EB
    E
    R49
    R40
    12 B
    (Q87)
    13
    R4
    1617
    (J10)
    RY3 RY4
    RY5
    18
    D83
    D82
    D813
    1(CN-C)
    (D87)
    31
    C60
    R68
    R64 
    R63 
    C70
    19 20 21
    - +
    R70
    C80R62C61
    22D80Q83
    Q82E
    E B
    B- 
    +D70
    D71
    R1CN-E
    ZD1
    E
    B
    Q1
    R2- 
    ++
    - C8BE Q80 R80C2
    24
    26Q20
    E
    B C1
    C21 23
    25BEE
    B
    C81
    Q81Q86B
    BE
    E Q85
    Q84 27
    28D85
    D84 D3
    D4
    D1
    D2
    29
    30
    RY5
    RY4
    13 45 78
    
    +
    -
    VRS1
    (J1)
    31
    CN-ARY6
    D86 (J8)
    R10
    D7
    C10
    M1
    357 9  
    DAMPM
    CONV MFAN
    POWER
    6
    1
    2 4
    1 53
    DAMP
    SWOVEN
    TEMPDOOR
    SW
    F
    SP40
    C3C11
    64 
    P S1 S2
    T1
    Figure S-3. Printed Wiring Board 
    						
    							R-9H56
    38
    PARTS LIST
    Note: The parts marked D may cause undue microwave exposure.
    The parts marked * are used in voltage more than 250V.
    REF. NO. PART NO. DESCRIPTION QTY CODE
    *
    *
    *
    * D
    D
    D
    ELECTRICAL PARTS
    1- 1 FH-DZA058WRK0 High voltage rectifier assembly 1 AL
    1- 2 FH-HZA041WRE0 Thermistor assembly 1 AN
    1- 3 QACCAA040WRE0 Power supply cord 1 AV
    1- 4 QFS-CA010WRE0 Fuse (M8A) 1 AE
    1- 5 QFS-TA013WRE0 Temperature fuse 150ûC 1 AG
    1- 6 QFSHDA002WRE0 Fuse holder 1 AE
    1- 7 QSOCLA011WRE0 Oven lamp socket 1 AH
    1- 8 QSW-MA111WRE0 Monitor switch 1 AK
    1- 9 QSW-MA110WRE0 Stop switch and Damper switch 2 AK
    1-10 QSW-MA110WRE0 Upper and lower latch switches 2 AK
    1-11 RC-QZA075WRE0 High voltage capacitor 1 AU
    1-12 RHET-A139WRE0 Convection heater 1 AY
    1-13 RLMPTA029WRE0 Oven lamp 1 AK
    1-14 RMOTDA191WRE0 Damper motor 1 AS
    1-15 RMOTDA097WRE0 Turntable motor 1 AV
    1-16 RMOTEA303WRE0 Cooling fan motor 1 AX
    1-17 RMOTEA284WRE0 Convection motor 1 AZ
    1-18 RR-WZA003WRE0 Monitor resistor   0.8W   20W 1 AG
    1-19 RTHM-A085WRE0 Thermal cut-out 150ûC (OVEN) 1 AL
    1-20 RTHM-A079WRE0 Thermal cut-out 95ûC  (FM) 1 AL
    1-21 RTRN-A318WRE0 Power transformer 1 BP
    1-22 RV-MZA114WRE0 Magnetron 1 BG
    1-23 FDTCTA157WRK0 AH sensor assembly 1 AY
    CABINET PARTS
    2- 1 FDAI-A181WRY0 Base plate assembly 1 AR
    2- 2 FHNG-A092WRM0 Oven hinge (Lower) 1 AF
    2- 3 GCABDA074WRW0 Rear cabinet 1 AG
    2- 4 GCABUA463WRP0 Outer case cabinet 1 BF
    2- 5 GCOVHA156WRP0 Turntable motor cover 1 AB
    2- 6 GFTARA001WRW0 Oven lamp access cover 1 AC
    2- 7 GLEGPA019WRE0 Foot 4 AD
    2- 8 LBNDKA036WRP0 Capacitor holder 1 AG
    2- 9 LBSHC0032WRE0 Cord bushing 1 AB
    2-10 LSTPPA141WRF0 Cord anchorage (Upper) 1 AD
    2-11 LSTPP0009YBF0 Cord anchorage (Lower) 1 AC
    2-12 MLEVPA122WRF0 Latch lever 1 AD
    2-13 PHOK-A043WRF0 Latch hook 1 AM
    CONTROL PANEL PARTS
    3- 1 CPWBFA599WRK0 Control unit (Not Replaceble Item) 1 BN
    3- 1A QCNCMA227DRE0 5-pin connector(A)  1 AC
    3- 1B QCNCMA267DRE0 6-pin connector(E)  1 AC
    3- 1C QCNCMA237DRE0 3-pin connector(F)  1 AD
    3- 1D QCNCWA030DRE0 12-pin connector(G)  1 AF
    3- 1E RV-KXA054DRE0 Fluorescent display tube  1 AW
    C1 RC-KZA087DRE0 Capacitor   0.1mF 50V  1 AB
    C2 VCEAB31VW108M Capacitor  1000mF 35V  1 AF
    C3 VCEAB31HW335M Capacitor   3.3mF 50V  1 AA
    C4 VCKYB11EX153N Capacitor 0.015mF 25V  1 AA
    C5 VCEAB31CW476M Capacitor    47mF 16V  1 AA
    C6 RC-KZA087DRE0 Capacitor   0.1mF 50V  1 AB
    C7 VCKYD11CY103N Capacitor  0.01mF 16V  1 AH
    C8 RC-KZA087DRE0 Capacitor   0.1mF 50V  1 AB
    C10 VCEAB31EW226M Capacitor    22mF 25V  1 AA
    C11 RC-KZA087DRE0 Capacitor   0.1mF 50V  1 AB
    C20 VCKYD11CY103N Capacitor  0.01mF 16V  1 AH
    C21 VCTYF31HF103Z Capacitor  0.01mF 50V  1 AB
    C60-61 VCKYD11CY103N Capacitor  0.01mF 16V  2 AH
    C70 VCKYD11CY103N Capacitor  0.01mF 16V  1 AH
    C80 VCEAB31HW104M Capacitor   0.1mF 50V  1 AM
    C81 VCEAB31VW475M Capacitor   4.7mF 35V  1 AA
    C100 RMPTEA009DRE0 Capacitor array 330pF x 4  1 AE
    CF1 RCRS-A012DRE0 Ceramic resonator  (CST4.00MGW)  1 AD
    D1-4 VHD11ES1///-1 Diode (11ES1)  4 AB
    D7 VHD1SS270A/-1 Diode (1SS270ATA) 1 AA
    D70-71 VHD1SS270A/-1 Diode (1SS270ATA) 2 AA
    D80-86 VHD1SS270A/-1 Diode (1SS270ATA) 7 AA
    D91-98 VHD1SS270A/-1 Diode (1SS270ATA) 8 AA 
    						
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