Siemens Saturn Iie Epabx Installation Test Procedures Manual

							Siemens Practices
Installation Series:
A30808-X5130-8120-1-89281
Issue 1, May 1986
’1
!Issued by Office Systems Group
5500 Broken Sound Boulevard 
N.W., Boca Raton, Florida 33431--___________-Siemcns Information Systems, Inc.(305) 994-8100 l Telex: 515052
----- - ..- -----
Printed in U.S.A. 
						

							SATURN IIE EPABXA30808X5130-8120-1-8328Installation Test ProceduresIssue 1, May 1906SECTIONPAGE
l.CO INTRDCUCTlON............;..............1-lPurpose..................................l-l
scope....................................
1-lSiemens SATURN IIE Practices.................l-l
Siemens Customer Support Services............l-l
2.00 
PREP/%KGXIY ACTIVITY...................2-1Cener21..................................2-1Test Equipment Required....................2-lHandling Precautions for PC& with
MOS Integrated Circuiis.....................2-lPC6 Removal and Replacement Guidelines.......2-1Initial Visual Inspection Procedures..............2-1
3.CO GROUND TESTS..........................3-lGeneral...................................3-lSystem Ground Test.........................3-1Shelf Ground Continuity Test..................3-14.00 POWER-UP TESTS........................4-l
Genera I..................................4-1Power-Up/Output Voltage Tests................4-l
5.00 OPERATING PROGRAM LOAD!NG............5-1
General...................................5-1Loading Operafing Dis!~......................5-lInputting CMU Data to Floppy Disk.............5-l
&CO ON-FINE DlAGrGxTlC TESTS...............6-3
General...................................6-lConnection of Maintenance Phone
and Modem..............................
6-lMDF Cross-Connecting Prccedures.............6-1System Diagnostic Tests;....................6-12
7.CO INSTALLATION TEST PRCCEDURES CHEC#L!ST 7-lGeneral...................................7-l
l=lGUREPAGE
2.00 Signal 
Cab!e Distribution for the SATURN IIESystem (Basic Cabinet).................
2.01 Signal Cable Distribution for the SATURN 
IIESystem (Expansion Cabinet).............
2.02 Power/Ground Distribution for the SATURN 
IIESystem (Basic Cabinet).................
2.03 Power/Ground Distribution for the SATURN 
IIESystem (Expansion Cabinet).............
3.00 System Ground Test Connections
..........3.01 Shelf Ground Continuity Test Connections....
4.00 Location of Input Voltage Connectors on
Basic Backplane......................
4.01 Location of Input Voltage Connectors on
LTU Backplane.......................
5.00 Floppy Disk and Storage Envelope.........
5.01 Power System Unit (Front View)............
5.02 Floppy Disk Loading Procedures...........
5.03 
CIOP Printed Circuit Board...............
6.00 Maintenance Phone and Maintenance-Related
Cress-Connections....................
6.01 
Modem Cross-Connections...............
.2-4
2-5
2-6
2-7
3-2
3-3
. .4-5
.4-6
5-l
5-4
5-5
5-6
6-2
6-z6.02 Single -Line Telephone Cross-Connections
Using SLMA 
PCB . . . 6-3
6.03 Single -Line Telephone Cross-Connections
Using SLAi6 PCB
6.04 Siemens Digital Teiephone Cross-Connections
Using SLMD PCB. .
6.05 SATURN Attendant Console Cross-Connections
6.06 CO and 
CID Trunk Cross-Conneciions .
6.07 Two-Wire (Type I) E&M Trunk Cross-Connec?ions6.08 Four-Wire (T;lce I) E&M Trunk Cross-Connections6-3
63
G-4
E-5G-5
G-S
_.6.09 Two-Wire (Type II) E&M Trunk Cross-Connections . 6-6
6.10 Four-Wire (?ype II) E&M Trunk Cross-Connections . 6-76.il Recorded Anncuncement (DID and Tie Trunk
Vacant Number Intercept, and ACD
Announcement 
Service) Cross-Connections 6-7
6.12 Code Ca!ling (With or Without Answerback)
Cross-Connections . . 6-8
6.13 Dial Ciciation 
(DTMF) Cross-Conneciions. 6-8
6.14 Music-en-Hold Cross-Connections Using
TMBA4 PCB . . . . 6-9
6.15 Music-on-Ho!d Cross-Connecticns Using
SLMAISLA16 PCB . . . . . . 6-9
6.16 Paging With Answerback Cross-Connections 6-10
6.17 Paging Without Answerback Cross-Connections. . 6-10
6.18 Universal Night Answer (UNA) Cross-Connections 
E-116.49 Attendant Conscie Keypad and FcaturoButton Depiassion Ssquonce G-:3620 Siemens DYIiD Te!ephono Buttcn CcpressicnSequence . . . . . . . . . . . . . . 6-216.21 Siemens JR-DYAD Te!ephone EuitcnDepression Sequence . . 6-23
1.00 Mnemonics Used in This Practice..............l-l
2.CO PCB and Powar Supply Removal Guidelines.....2-22.01 Visual Inspeciion...........................2-33.00 System Ground Test.........................3-l3.01 Shelf Ground Continuity Test..................3-14.00 Power-Up/Output Voitnge Test.................4-l5.00 Loading Procedures fcr Operating Disk..........5-25.01 CIOP DIP Swiich Settings....................5-35.02 LED Display Values for Leading Errors..........5-4
6.00 Tone Generator Test........................6-136.01 Tone Genera:or Test I\!umbers................G-i36.02 DTMF 
Receiver Test........................G-146.03 Station Line Test...........................6-14
6.04 DTMF Pad Test............................6-15
6.05 Console Test...............................6-166.06 Attendant Console Displayable Characters.......6-196.07 Siemens Digital Telephone - DYAD Button Test 6-20
6.08 Siemens Digital Telephone - JR-DYAD
Button Test . . . . .
6.09 Siemens 
Digiial Telephone -DYAD Display Test6.10 Siemens Digital Telephone DisplayableCharacters . .
6.11 Outgoing Trunk Test .
6.12 Placing Circuit(s) In-Service
6.13 Taking Circuit(s) Out-of-Service
7.CO Insta!lation Test Procedures ChecklistG-22
6-24
6-25
6-26
6-27
6-277-l 
						

							SATURN IIE EPABX
installation Test ProceduresA30808-X5130-0120-l-0928Issue 1, May 1986.
1.01Purpose. The equipment comprising the SATURN IiE(SATURN Ii-Expanded) System is compleYely tested at the fac-
tory prior to shipment. The inspections and tests covered in
this practice verify that the EPABX equipment has been
properly installed; ensure that no damage 
wasIncurred dur-
ing transit; and confirm that the sysiem is completely opera-
tional. Table 1.00 defines the mnemonics usedthroughout 
ihispractice.
CAUTION
lnstalbtion test procedures on the SATL’RN I/E EPABXmust be performed only by Siemer;s cetiified personnel.
1.02Sccpe. This practice is divided into the following sec-
tions which are presented in the sequential order of per-for-mance after initial installation of a SATURN IIE System. When
additional equipment is installed to an existing and active
SATURN 
IIE System, it is the responsibility of craft person-
nel to determine the sequential order of the test procedures
contained in 
tihese sections.
ACD
Au;omaiic Cafl DisiributionALiVlAlarm
ASCIIAmerican Standard Code for Information lntarchangeCIOPController/Input-Ouiput PrccessorCMUCustomer Memory Update
coCentral Office
CONFConference Module
COTCentral Office Trunk
DCIData Communication Interface
DIDDirect Inward Dialing
DIPDual lnline PackageDPDial PulseDTEDa?a Terminal EquipmentDTMFDual Tone MultifrequencyEIAElectronics Industries AssociationEPABXElectronic Private Automatic Branch Exchange
FDDFloppy Disk Drive
IRAMInput Random Access MemoryLTULine/Trunk UnitLTUPSLine/Trunk Unit Power Supply
LEDLight-Emitting Diode
MCAMemory Control and Attenuation
MDFMain Distribution FrameMEM325Gkb MemoryMEM41Mb Memory
MOSMetal Oxide Semiconductor
MRAMaterial Return Authorization.
MSMMemory Support ModuleMTCEMaintenance00sOut-of-ServiceORAMOutput Random Access MemoryPABXPrivate Automatic Branch Exchange
PCBPrinted Circuit Board
PENPort Equipment NumberPIMDPremium Instrument Module DigitalPSCParallel/Serial ConverterPSUPower Supply Unita. Section 
l.CO - Introduction
b. Section 2.00 
- Preparatory Activiiyc. Section 3.00 
- Ground Tests
d. Section 4.00 
- Power-Up Tests
e. Section 5.00 
- Operating Program Loading
f. Section 
6.80- On-Lina Diagnostic Tesis
g. Section 7.00 - lnstallaticn Test ProceduresChecklist
7.03Siemens SATURN IIE Prac:iccs. The practices, issue
numbers and dates for the SATURN IIE EPABX are lists3 in thePractices Documentation Index A.30808~X5130-AlgO- * -E987 Al-ways refer to the !aiest issue of the application indcx to ob-
tain the latest issue number of a practice.
724 Siemens Cus;oma: Sqpsrt Services. Sicrnonsmaintains a nationwide network cf field service offices. Con-
tact the Siemens regional oifice for any engineering es-sistance that may be requked.
TaS!e 1.00 Mnemonics Used in This Practice
DEFiN1TfONi-i 
						

							SATURN IIE EPABX
Installation Test Procedures
.Table 1.00 Mnemonics Used in This Practice (Continued)
[\fiNEMDNIC *DEFINITION
RAUPRemote Access Unit/Ports
RGENRing Generator
S-416Subscriber Line Module Analog - 16 lines
SLMASubscriber Line Module Analog
SLMA-SSubscriber Line Module Analog 
- Station
SLMDSubscriber Line Module Digital
SMXTGSignal Multiplexer/Tone GeneratorSPCStored-Program-ControlledSPGSingle Point Ground
TMBA-2Two-Wire E&M Trunk
TMBA-4Four-Wire E&M Trunk
TMBMCentral Office Trunk
TMIEDirect Inward Dialing Trunk
TMSTransmission Measuring Set
TSTAPPTest - ApparatusTSTDIAGTest - Maintenance DiagnosticTTYTeletypewriter
UNAUniversal Night Answer
ZUNAZoned Universal Night Answer
-48PS
-48Vdc Power Supply
l-2 (2 pages) 
						

							SATURN IIE EPABXA30808-X5130-B120-l-8928Installation Test ProceduresIssue 1, May 1986
2.01General. This section describes the test equipment re-
quired to perform the installation test procedures, handling
precautions for Printed Circuit Boards 
(PCBs) with Metal Ox-
ide Semiconductor (MOS) integrated circuits, guidelines for
removal and replacement of 
PCBs and powei supplies, and
initial visual inspection procedures.
2.02Test Equipment Required. The following test equip-
ment is required to perform the procedures contained in this
practice:
a. Digital Multimeter. A digital multimeter of 
gocd com-
mercial quality with an accuracy of + 1.0% or better.
The digital multimeter is used to perform the ground
tests and output voltage tests.
b.Maintenance Test Phone. For both Dial Pulse (DP) and
Dual Tone Multifrequency (DTMF) systems, a lineman’s
test set or a single line te!ephone. A modular jack
(MTCE PHONE) is provided on the front panal of the
PSU for conneciing the maintenance test phone when
equipped with a modular plug. When the maintenance
test phone is not equipped with a modular plug, a sta-
tion appearance can be used via the Main Distribu-
tion Frame 
(MDF). The mainienance test phone is used
to perform the on-line diagnostic tests.
c. Data Service Terminal. A Keyboard-Send-Receive
(KSR) daia terminal equipped with a standard ASCII
keyboard and an EIA RS-232C interface (Silent 700
Series 
- Model 743 KSR - Texas Instruments, or
equivalent). The data service terminal is used to input
installation dependent data (i.e., system data base) into
system memory when the standard data base format
is supplied with the SATURN 
IIE System.d. -Transmission Measuring Set. A transmission measur-
ing set (TMS) used to measure the transmission qual-
ity of a trunk or station (Hewlett Packard HP-355iA or
equivalent). Refer to the manual On-Line 
DiagnostiCTests, Outgoing Trunk Test and Station Line Tosl.2.03handling Precautions for 
PCBs wifh MCS Integmt-ed Circuiklt is important that craft personnel handling FCBswith MOS integrated circuits free themselves from electrostatic
charge by touching a grounded cabinet frame before handling
such 
PCEs, or by wearing grounded wrist straps. Failur:, to
observe this practice may result in damage to MO3 PCBsdue to electrostatic discharge.
WARNING
lirazardous voltages exist r&h.% the eqo&ment cabins?.
Be extremely careful when perr”orming fcsa-incjtroubleshooting procedures with the oquipmcr;tpanel(s) removed.
2.04PCB Removal and P,ep!acemenZ Guide%% In many
instances during testing, the corrective action for a procedure
in which the proper verification was not obtained requires that
a PCB or a power supply be removed and replaced with a
spare. 
Tablo 2.00 provides the guidelines that shou!d be o!)-served when removing and rep!acing PCBs and powor SI:;X-plies in an active sysicm.2.05 
lnifial Visual kspactizn Procedurx. The visu’al in-
spection procedures contained in Tab!e 2.01 must be psrfcrmcdto ensure that the equipment comprising the SATURN ItE Sys-
tem has been properly installed and configured to meet the
installation requirements. Before proceeding 
wiih the visual in-
spections, the front, rear and side panels of the cabinei shouldbe removed to allcw thorough inspection of the equipment.
2-1 
						

							-
Table 2.00 PC3 and Power Supply Remcval Guidelines
I’AODIJLE ORSERVEC”SPECIAL
UNITSTATEINSTRUCTKWIS
CIOPNA
CONF. NA
DTMF00s
FDDO, 
FDDlNALTUCfNA
LTUPSlNA
MCA
MEM3
kzMEM4NAMSMl
NA
MSM Baitery lNAPIMD00sPSCNAPSUNA
RAUP
NA
SLAl600sSLMA-000s
SLMA-S
003SLMD00s
SMXTGESTMBA-2
TMBA-4
00s
TMBM
00s
TMIE00s-48PS.lNA-48PStfNA
* Optional depending upon customer/system requirements.
NA = Not Applicable; 00s = Out-of-ServiceNotes 1 and 2
Notes 1 and 2
Note 3
None
Note 4
Note 5
Notes 1 and 2
Notes 1 and 2
Notes 
1 and 2
Note 1
Note 6
Note 3
Notes 1 and 2
Note 7
Notes 1 and 2
Note 3
Note 3
Note 3
Note 3
Notes 1 and 2
Note 3
Note 3
No?e 3
Note 3
Note 8Noie 3
Notes:
1.System outage (halts call processing). Set BASIC PS circuit breaker on PSU to off.2.Open FDD and remove floppy disk before removing PCB. After new PCB is inserted, reinsert floppy disk, close
FDD, set BASK PS circuit breaker on PSU to on, and press reset switch on CIOP3.VVait for in-process ca!ls i0 complete.4.Removal places one-half of ports in shelf out-of-service.5.Before removal, set related LTUPS circuit breaker on PSU to off. Removal places all ports in shelf out-of-service.6.Battery may be replaced with power applied to system.7.System outage (halts call processing). Before removal, set all circuit breakers to off, open FDDs and remove flop-
py disks. After replacement, reinsert floppy disks, close FDDs, set circuit breakers to on, and press reset switch
on CIOR8.Set related circuit breaker on PSU to off. May halt call processing depending upon system configuration and
traffic. If there are two -48Vdc power supplies (where system includes an Expansion Cabinei), the remaining sup-
ply may have sufficient capacity to support system operation.
A30808-X5130-8120-l-8928Issue 1, May 1986
2-2 
						

							I.-
A30808-X5130-B120-l-8928Issue 1, May 1986 SATURN IIE EPABX
Installation Test Procedures
Table 2.01 Visual Inspection
STEPVISUAL INSPECTIONREFERENCE
1Check that the cabinet ac power cord is not connected to an
electrical outlet.
2Check that the -48Vdc power supply is strapped forSATURN IIE EPABX Installation11OVac or 22OVac.Procedures Practice (Section 4.00)
3Check that all circuit breakers on the Power System UnitSATURN IIE EPABX Installation
(PSU) are in the OFF position and fuses inserted.Procedures Practice (Section 4.00)
4If the MSM is installed, check that the Battery Packk is notSATURN IIE EPABX Installation
connected but inserted into corresponding position. AlsoProcedures Practice (Section 4.00)
check that the PSU is strapped for MSM operation.
5Check that each PCB in the system is withdrawn from its
backplane connector.
6Check that the DIP switch settings for the CIOP board are setSATURN IIE EPABX Installation
to meet the operating characteristics of the particular dataProcedures Practice (Section 4.00)
service terminal to be used to input the installation-dependent
data(i.e.,data base) into system memory when the standard
data base format is supplied with the SATURN IIE System.
7Check that each trunk-type PCB (i.e., TMEM, TMIE, TMBA-2SATURN IIE EPABX Installation
and/or TMBA-4) is properly strapped according to theProcedures Practice (Section 4.00)
operating characteristics of the trunk facility of the Central
Office (CO) or distant PABX.
8Chec!c that the intercabinet signal and power/ground cablingFigures 2.00 through 2.03
arrangements are complete and all connectors are firmly seat-
ed according to the referenced illustrations (Figures 2.00
through 2.03).
9Check that Berg Clips are on pins 27 and 28 of unusedSATURN IIE EPABX Installation
signal cable connectors on basic shelf.Procedures Practice (Section 4.00)
2-3 
						

							w3w13-I  
ISATURN 
IIE EPABX,xtallation Test ProceduresA30808-X5130-B120-l-5928Issue 1, May 1986
Figure 
2.00Signal Cable Distribution for the SATURN IIE System (Basic Cabinet) 
						

							SATURN IIE EPABX
Installation Test ProceduresA30808-X5130-B120-l-8928issue 1, May 1986
W23EXPANSION CABINET
\
I--- ---
: ]1FDD 
:, 
i;wi!
i-L--i-- - _-__--
LiTJ-. - -
-r----- *
W22BASIC CA&NET
A5040-2.313186Figure 2.01Signal Cable Distribution for the SATURN IIE System (Expansion Cabinet)
2-5 
						

							SATURN IIE EPABXtnstallation Test ProceduresA30808-X5130-8120-1-8928Issue 1, May 1986
LTUSOLINE TRUNK UNIT SHELFJ42
J43
r JPL
JlBASS
BASIC SHELFEl a----
J46J47
E2
05039.1..wmGFigure 2.02Power/Ground Distribution for the SATURN IIE System (Basic Cabinet)
2-6