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Sony Monitor Gdm F520 Manual

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    							CHASSIS
    SERVICE MANUAL
    SPECIFICATIONS
    GDM-F520
    CR1
    AEP ModelUS Model
    Canadian Model
    Chassis No. SCC-L33D-A
    TORINITORON® COLOR GRAPHIC DISPLAY
    CRT
    0.22 mm aperture grille pitch, 90-degree deflection, FD Trinitron 
    21 inches measured diagonally
    Viewable image size Approx. 403.8 × 302.2 mm (w/h) (16  × 12 inches) 
    19.8 viewing image
    Resolution (H:Horizontal, V:Vertical) Maximum: H: 2048 dots, V: 1536 lines
    Recommended: H: 1600 dots, V: 1200 lines
    Input signal levels Video signal: Analog RGB: 0.700 Vp-p (positive), 75  Ω
    SYNC signal: H/V separate or composite sync:  TTL 2 kΩ, Polarity free
    Sync on Green: 0.3 Vp-p (negative)
    Standard image area Approx. 388 × 291 mm (4:3) 
    (15 
    3/8  ×  11 1/2 inches) or 
    Approx. 364  × 291 mm (5:4) 
    (14 
    3/8  ×  11 1/2 inches)
    Deflection frequency  (H:Horizontal, V:Vertical) H: 30 to 137 kHz, V: 48 to 170 Hz AC input voltage/current
    100 to 240 V, 50 – 60 Hz, 2.0 – 1.0 A
    Power Consumption (with no USB devices connected) Approx. 145 W
    Operating temperature
    10 ºC to 40 ºC
    Dimensions Approx. 497  × 499  × 487 mm (w/h/d)
     (19 
    5/8  ×  19 3/4 ×  19 1/4 inches)
    Mass Approx. 30 kg (66 lb 2 oz)
    Plug and Play DDC2B/DDC2Bi
    Supplied accessories Power cord
    HD15 video signal cable
    USB cable
    Exclusive Power Mac G3/G4 adapter
    This instruction manual
    Design and specifications are subject to change without notice.  
    						
    							GDM-F520(E) 2
    LEAKAGE  TEST
    The AC leakage from any exposed metal part to earth ground and from all
    exposed metal parts to any exposed metal part having a return to chassis\
    ,
    must not exceed 0.5 mA (500 microamperes).
    Leakage current can be measured by any one of three methods.
    1. A commercial leakage tester, such as the Simpson 229 or RCA WT- 540A. Follow the manufacturers’ instructions to use these instruments\
    .
    2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
    3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, s\
    oanalog meters must have an accurate low-voltage scale. The Simpson 250
    and Sanwa SH-63Trd are examples of a passive VOMs that are suitable.
    Nearly all battery operated digital multimeters that have a 2 V AC range\
    are suitable.  (See Fig. A)
    After correcting the original service problem, perform the following saf\
    ety
    checks before releasing the set to the customer:
    1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and
    bridges.
    2. Check the interboard wiring to ensure that no wires are “pinched” \
    or contact high-wattage resistors.
    3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you
    have replaced all the insulators.
    4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer
    and recommend their replacement.
    5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their
    replacement.
    6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
    7. Check the B+ and HV to see if they are specified values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always
    have low HV.
    8. Check the antenna terminals, metal trim, “metallized” knobs, screw\
    s, and all other exposed metal parts for AC Leakage. Check leakage as
    described right.Fig. A. Using an AC voltmeter to check AC leakage.
    1.5 k
    Ω
    0.15  µF
    \bC
    Vo\ftmeter
    (0.75 V)
    To Exposed Meta\f
    Parts on Set
    Earth Ground
    SAFETY  CHECK-OUT  
    						
    							GDM-F520(E) 3
    WARNING!!
    NEVER TURN ON THE POWER IN A CONDITION IN WHICH THE
    DEGAUSS COIL HAS BEEN REMOVED.
    SAFETY-RELATED COMPONENT WARNING!!
    COMPONENTS IDENTIFIED BY SHADING AND MARK  ¡ ON THE
    SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
    PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
    THESE COMPONENTS WITH SONY PARTS WHOSE PART
    NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
    SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUST-
    MENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE
    IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES
    WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IM-
    PROPER OPERATION IS SUSPECTED. AVERTISSEMENT!!
    NE JAMAIS METTRE SOUS TENSION QUAND LA BOBINE DE
    DEMAGNETISATION EST ENLEVÉE.
    ATTENTION AUX COMPOSANTS RELATIFS À LA SÉCURITÉ!!
    LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET UNE
    MARQUE  ¡ SONT CRITIQUES POUR LA SÉCURITÉ. NE LES
    REMPLACER QUE PAR UNE PIÈCE PORTANT LE NUMÉRO SPECIFIÉ. LES RÉGLAGES DE CIRCUIT DONT L’IMPORTANCE EST
    CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT IDENTIFIÉS DANS LE PRÉSENT MANUEL.  SUIVRE CES
    PROCÉDURES LORS DE CHAQUE REMPLACEMENT DE
    COMPOSANTS CRITIQUES, OU LORSQU’UN MAUVAIS
    FONCTIONNEMENT EST SUSPECTÉ.
    Note: Hand degauss 
    must be used on stand-by or power-off condition.
    This model has an automatic earth magnetism correction function
    by using an earth magnetism sensor and a LCC coil. When using a
    hand degauss while monitor (LCC coil) is being operated, it some-
    times gets magnetized, and the system may not work properly as a
    result.  
    						
    							GDM-F520(E) 4
    POWER  SAVING  FUNCTIONThis monitor meets the power-saving guidelines set by VESA, TCO’99, 
    and 
    ENERGY 
    STAR. If no signal is input to the monitor from your 
    computer, the monitor will automatically reduce power consumption as 
    shown below.
    *
    1Figures reflect power consumption when no USB compatible 
    peripherals are connected to the monitor.
    *2When your computer enters power saving mode, NO SIGNAL appears 
    on the screen. After a few seconds, the monitor enters power saving 
    mode.
    *3“Deep sleep” is power saving mode defined by the Environmental 
    Protection Agency. 
    Power mode Power consumption
    *
    1
    ! (power) 
    indicator
    normal operation ≤ 145 W  green
    active off*
    2
    (deep sleep)*
    3
    ≤  3 W orange  
    						
    							GDM-F520(E) 5
    DIAGNOSIS
    Failre
    +B failure
    Horizontal / Vertical Deflection failure,Thermal protector
    ABL protectorHV failureAging / Self TestOut of scan range
    Power LED
    Amber →Off
    (0.5 sec) (0.5 sec)
    Amber →Off(1.5 sec) (0.5 sec)
    Amber →Off(0.5 sec) (1.5 sec)
    Amber →Off →Amber →Off(0.25 sec) (0.25 sec) (0.25 sec) (1.25 sec)
    Amber →Off →Green →Off(0.5 sec) (0.5 sec) (0.5 sec) (0.5 sec)
    Green (OSD indication)
    Aging Mode (Video Aging) : During Power Save, press MENU button for longer than 2 second.
    Self Test (OSD Color Bar) : During Power Save, push up Control button for longer than 2 second.
    Reliability Check Mode : During Power Save, push down Control button for longer than 2 second.  
    						
    							GDM-F520(E) 6
    TIMING  SPECIFICATIONMODE AT PRODUCTION
    MODE 1 MODE 2 MODE 3 MODE 4
    RESOLUTION
    640 X 480 1600 X 1200 1920 X 1440 1920 X 1440
    CLOCK
    25.175 MHz 229.500 MHz 341.000 MHz 297.000 MHz
     — HORIZONTAL —
    H-FREQ
    31.469 kHz 106.250 kHz 128.485 kHz 112.500 kHz usec usec usec usec
    H. TOTAL
    31.778 9.412 7.783 8.889
    H. BLK
    6.356 2.440 2.152 2.424
    H. FP 0.636 0.279 0.457 0.485H. SYNC
    3.813 0.837 0.622 0.754
    H. BP
    1.907 1.325 1.073 1.185
    H. ACTIV
    25.422 6.972 5.630 6.465
     — VERTICAL —
    V. FREQ (HZ)
    59.940 Hz 85.000 Hz 84.977 Hz 75.000 Hz lines lines lines lines
    V. TOTAL
    525 1250 1512 1500
    V. BLK
    45 50 72 60
    V. FP
    10 1 1 1
    V. SYNC
    233 3
    V. BP
    33 46 68 56
    V. ACTIV
    480 1200 1440 1440
     — SYNC  —INT(G)
    NO NO NO NO
    EXT (H/V) /POLARITY
    YES N/N YES P/P YES P/P YES N/P
    EXT (CS) /POLARITY
    NO NO NO NO
    INT/NON INT
    NON INT NON INT NON INT NON INT
    2000.8.9 VER.  
    						
    							GDM-F520(E) 7
    1. DISASSEMBLY
    1-1. Cabinet Assembly Removal ................................. 1-1
    1-2. A2 Board (C Block) Removal .............................. 1-2
    1-3. A2 Board, US Board Removal ............................. 1-3
    1-4. Bezel, H2 Board, Magnetic Sensor Removal ....... 1-4
    1-5. D Board Removal ................................................ 1-5
    1-6. Service Position .................................................... 1-6
    1-7. Picture Tube Removal ........................................... 1-7
    1-8. Harness Location ................................................. 1-9
    2. SAFETY  RELATED  ADJUSTMENT
    ................ 2-1
    3. ADJUSTMENTS
    ...................................................... 3-1
    4. DIAGRAMS
    4-1. Block Diagrams .................................................... 4-1
    4-2. Frame Schematic Diagram .................................... 4-4
    4-3. Circuit Boards Location ........................................ 4-5
    4-4. Schematic Diagrams and Printed Wiring Boards ................................................................... 4-6
    TABLE  OF  CONTENTS
    Section
    Title
    Page
    Section
    Title
    Page
    (1) Schematic Diagram of A2 Board ......................... 4-8
    (2) Schematic Diagrams of D ( a, b , c ) Board .... 4-10
    (3) Schematic Diagram of DA Board ........................ 4-14
    (4) Schematic Diagram of H2 Board ......................... 4-16
    (5) Schematic Diagram of L2 Board ......................... 4-18
    (6) Schematic Diagram of N Board ............................ 4-20
    (7) Schematic Diagram of US Board .......................... 4-22
    4-5. Semiconductors .................................................... 4-24
    5. EXPLODED  VIEWS
    .............................................. 5-1
    5-1. Chassis ................................................................. 5-2
    5-2. Picture Tube ......................................................... 5-3
    5-3. Packing Materials ................................................. 5-4
    6. ELECTRICAL  PARTS  LIST
    ............................... 6-1  
    						
    							GDM-F520(E) 1-1
    SECTION  1
    DISASSEMBLY
    1-1. CABINET ASSEMBLY REMOVAL
    1
    B
    B
    A
    A
    C
    CTwo screws
    (+BVTP 4 x 16)
    6
    Slide the EMI shield in the direction
    of arrow     and remove four claws.
    7
    EMI shield 
    5
    Three screws
    (+BVTT 4 x 8)
    4
    Four screws
    (+BVTT 4 x 8) Two claws
    3
    Push the upper side of the cabinet assembly
    in the direction of arrow    , disconnect claws, 
    then remove the cabinet assembly
    lifting it up in the direction of arrow    .
    Bezel
    EMI shield
    Cabinet assembly
    Cabinet assembly
    Bezel
    Push in the tip of a screwdriver
    about 10mm to unlock the claw.
    22  
    						
    							GDM-F520(E) 1-2
    1-2. A2 BOARD (C BLOCK) REMOVAL
    1
    A2 board (C block)
    CN318
    CN315GND  
    						
    							GDM-F520(E) 1-3
    1-3. A2 BOARD, US BOARD REMOVAL
    Two screws
    (+BVTT 4 x 6)
    2
    Video block assembly
    11
    Screw (+BVTT 4 x 8)
    Five screws
    (+BVTT 3 x 8)
    USB case
    15
    US board
    12
    USB block assembly
    3
    Four screws
    (+BVTP 3 x 8)
    Video shield
    Two screws (HEX)
    Screw
    (+BVTP 3 X 8)
    7
    Video case
    9
    Terminal board 
    assembly
    10
    A2 board
    CN315
    CN313
    CN2601
    1
    4
    5
    6
    Two screws 
    (+BVTT 3 X 8)
    8
    13
    14  
    						
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