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Sony Vaio Pcg Serie Pcg Fsr27 Manual

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    							Confidential
    PCG-SR27/SR27K
    US Model
    Canadian ModelSERVICE MANUAL
    NOTEBOOK COMPUTER
    9-872-215-11
    Illust : PCG-SR27K
    S400 
    						
    							— 2 —PCG-SR27/SR27K (UC) Information in this document is subject to change without notice.
    Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside
    logo are registered trademarks of Intel Corporation. Pentium MMX
    is a trademark of Intel Corporation. Microsoft, MS-DOS, Windows,
    the Windows 95 and Windows 98 logo are trademarks of Microsoft
    Corporation.
    All other trademarks are trademarks or registered trademarks of
    their respective owners. Other trademarks and trade names may be
    used in this document to refer to the entitles claiming the marks and
    names or their produces. Sony Corporation disclaims any proprietary
    interest in trademarks and trade names other than its own.
    Service and Inspection Precautions
    1. Obey precautionary markings and instructions
    Labels and stamps on the cabinet, chassis, and components identify areas
    requiring special precautions.  Be sure to observe these precautions, as well
    as all precautions listed in the operating manual and other associated
    documents.
    2. Use designated parts only
    The set’s components possess important safety characteristics, such as
    noncombustibility and the ability to tolerate large voltages.  Be sure that
    replacement parts possess the same safety characteristics as the originals.
    Also remember that the 0 mark, which appears in circuit diagrams and
    parts lists, denotes components that have particularly important safety
    functions; be extra sure to use only the designated components.
    3. Always follow the original design when mounting
    parts and routing wires
    The original layout includes various safety features, such as inclusion of
    insulating materials (tubes and tape) and the mounting of parts above the
    printer board.  In addition, internal wiring has been routed and clamped so
    as to keep it away from hot or high-voltage parts.  When mounting parts or
    routing wires, therefore, be sure to duplicate the original layout.
    4. Inspect after completing service
    After servicing, inspect to make sure that all screws, components, and wiring
    have been returned to their original condition.  Also check the area around
    the repair location to ensure that repair work has caused no damage, and
    confirm safety.
    5. When replacing chip components...
    Never reuse components.  Also remember that the negative side of tantalum
    capacitors is easily damaged by heat.
    6.  When handling flexible print boards...
    • The temperature of the soldering-iron tip should be about 270C.
    • Do not apply the tip more than three times to the same pattern.
    • Handle patterns with care; never apply force.
    Caution: Remember that hard disk drives are easily damaged by
    vibration.  Always handle with care.
    Caution Markings for Lithium/Ion Battery - The following or similar
    texts shall be provided on battery pack of equipment or in both the
    operating and the service instructions.
    CAUTION: Danger of explosion if battery is incorrectly replaced.
    Replace only with the same or equivalent type recommended by
    the manufacturer.  Discard used batteries according to the
    manufacturer’s instructions.
    CAUTION: The battery pack used in this device may present a fire
    or chemical burn hazard if mistreated.  Do not disassemble, heat
    above 100°C (212°F) or incinerate.
    Dispose of used battery promptly.
    Keep away from children.
    CAUTION: Changing the back up battery.
    • Overcharging, short circuiting, reverse charging, multilation or
    incineration of the cells must be avoided to prevent one or more of
    the following occurrences; release of toxic materials, release of
    hydrogen and/or oxygen gas, rise in surface temperature.
    • If a cell has leaked or vented, it should be replaced immediately
    while avoiding to touch it without any protection.
    Confidential
    ATTENTION AU COMPOSANT AYANT RAPPORT
    À LA SÉCURITÉ!
    LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
    DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
    CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
    REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
    DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
    DANS LES SUPPÉMENTS PUBLIÉS PAR SONY. 
    						
    							— 3 —
    TABLE OF CONTENTS
    CHAPTER 1. REMOVAL
    1-1. Flowchart ......................................................................... 1-1
    1-2. Main Electrical Parts Location Diagram ......................... 1-1
    1-3. Removal ........................................................................... 1-2
    1. Keyboard Unit, Parm Assy .............................................. 1-2
    2. Touch pad, Speaker (R), SWX-61 Board ........................ 1-2
    3. HDD ................................................................................. 1-3
    4. Speaker (L), IFX-125 Board ............................................ 1-3
    5. Frame Assy, DC Fan, Cooling ......................................... 1-4
    6. Main Board Assy ............................................................. 1-4
    7. MBX-44 Board, IFX-124 Board, DDC-3 Board
    V/L Rechargeable Battery ............................................... 1-5
    8. CNX-107 Board ............................................................... 1-5
    9. Display Assy .................................................................... 1-6
    10. LCD Section  – Made by TS –......................................... 1-6
    1.Housing (Bezel) Assy ................................................... 1-6
    2.Microphone, LCD Assy, Inverter Unit,
       ANL-24 Board .............................................................. 1-7
    (to 1-7)
    CHAPTER 2. SELF DIAGNOSTICS
    (to 2-1)
    CHAPTER 3. BLOCK DIAGRAM............................... 3-1
    (to 3-2)
    CHAPTER 4. FRAME HARNESS DIAGRAM........ 4-1
    (to 4-2)
    CHAPTER 5. EXPLODED VIEWS AND
    PARTS LIST
    5-1. Main Section .................................................................... 5-1
    5-2. LCD Section – Made by TS –.......................................... 5-5
    (to 5-6)
    SectionTitlePage
    PCG-SR27/SR27K (UC)
    Confidential
    •Abbreviations
    UC : US model / Canadian model 
    						
    							1-1 PCG-SR27/SR27K (UC)
    Confidential
    CHAPTER 1.
    REMOVAL
    1-1. Flowchart
    • P XX means pages that appears in this manual.
    • Remember that hard disk drives are easily damaged by vibration.  Always handle with care.
    1-2. Main Electrical Parts Location Diagram
    TOUCH PAD
    SPEAKER (R)
    V/L
    RECHARGEABLE
    BATTERY
    DISPLAY
    ASSYHOUSING
    (BEZEL)
    ASSY
    P1-6
    P1-4P1-7
    POWER
    OFFKEYBOARD
    UNIT
    P1-2
    FRAME
    ASSY
    P1-4
    MAIN  BOARD
    ASSY
    P1-2
    P1-2
    P1-2
    SPEAKER (L)
    P1-3
    PARM ASSY
    P1-2
    SWX-61
    BOARD
    P1-3
    IFX-125
    BOARD
    CNX-107
    BOARD
    P1-5P1-3
    HDD
    P1-4
    COOLING
    P1-4
    DC FAN
    P1-5
    P1-5
    P1-5
    MBX-44
    BOARD
    IFX-124
    BOARD
    DDC-3
    BOARD
    P1-5
    MICRO
    PHONE
    P1-7
    P1-7
    LCD
    ASSY
    P1-7
    INVERTER
    UNIT
    P1-7
    ANL-24
    BOARD
    HDDMicrophone
    Touch pad SWX-61 BoardDC Fan
    DC Jack
    Modular JackInverter Unit LCD Assy
    IFX-125 Board
    MBX-44 Board
    CNX-107 BoardIFX-124 BoardDDC-3 Board V/L Rechargeable BatteryKeyboard Unit
    Speaker
    Speaker
    ANL-24 Board 
    						
    							1-2 PCG-SR27/SR27K (UC)
    Confidential
    1-3. Removal
    1. Keyboard Unit, Parm Assy
    2. Touch pad, Speaker (R), SWX-61 Board
    AB
    Latch (Key)
    Clip or the
     like
    53
    2 8 Housing (Parm Rest) Assy
    7 FFC 
        (MBX-34-SWX-55)
    1 Lock Ace (M2X6) (X7) (Silver)40 Keyboard Unit
    6
    Claw
    Claw 9
    qd Escutcheon (Pad)
    qf Touch Pad
    ql Housing (Parm Rest) Assy
    Jog Window a
    a Window MS
    qg Sheet (Touch Pad) (2)
    2 Bushing (PC Board) 3 Ground plate (SWX) 7 FFC (MBX-34-SWX-55)
    qk Speaker5 Shield (Parm) qs FFC (SWX-55-Touch Pad)
    q; SWX-61 Board
    8 9qa
    6
    qj Speaker Holder
    qh Tapping Screw 
        (M2X4) (X2) (Black)
    1 Tapping Screw 
         (M2X4) (Black) 4 Tapping Screw 
         (M2X4) (Black) 
    						
    							1-3 PCG-SR27/SR27K (UC)
    Confidential
    3. HDD
    4. Speaker (L), IFX-125 Board
    1 Lock Ace (M2X3.5) (Gold)
    3 Screw (M3X4) (X2) (Gold)
    8 HDD
    5 Screw (M3X4)
    (X2) (Gold)4 Bracket (B)
    6 Bracket (F)
    27 FPC (HDD)
    1 Lock Ace (M2X3.5) (X2) (Gold)
    4 FFC (MBX-34-IFX-109) 7 Lock Ace (M2X3.5) (X2) (Gold)
    8 Shield MS5 IFX-125
    Board
    3
    2 9 Speaker Holder
    qa Duct (L) q; Speaker
    6 
    						
    							1-4 PCG-SR27/SR27K (UC)
    Confidential
    5. Frame Assy, DC Fan, Cooling
    6. Main Board Assy
    1 Blind, Screw (X2)
    5 Frame Assya
    ba
    b 8 Heatsink NT2
    q;  DC Fan
    2 Lock Ace 
        (M2X6) (Silver)qd Lock Ace (M2X3.5) (X4) (Gold)
    6 +BTP 2X6 (X2) (Black)7 Lock Ace (M2X3.5) (Gold)
    qa Lock Ace (M2X3.5) (Gold)
    qs Escutcheon (LB)
    qf Cooling (1)
    qg Bushing (FAN)
    4 Claw
    3 +B 2X6 
    (X2)
    2 +B 2X6 
        (Gold)9
    qa Main Board Assy a a9 Lock Ace (M2X3.5) (Gold)
    2
    3
    4
    167 8 5 Lock Ace (M2.6X4) (Silver)
    q; Lock Ace (M2X3.5) (X2) (Gold) 
    						
    							1-5 PCG-SR27/SR27K (UC)
    Confidential
    7. MBX-44 Board, IFX-124 Board, DDC-3 Board, V/L Rechargeable Battery
    8. CNX-107 Board
    BC
    A
    A Order of releasing the 
    SO-DIMM
    A → Cqd MBX-44 Board
    2 IFX-124 Board 3 Insulator IFX-108
    7 DDC-3 Board 8 Insulator (MBX)
    6 Insulator DDC-29 Nut M2
    4 Hex Screw (MBX) (Silver)
    q; Hex Screw (MBX) (Silver)Memory Module
    qs V/L Rechargeable Battery qa
    5 Lock Ace 
        (M2X2.5 Special Flat) (Silver)
    1 Lock Ace 
        (M2X2.5 Special Flat) (Silver)
    4 Dial Assy
    6 Lock Ace (M2X3.5) (Gold) 5 CNX-107 Board1 Lock Ace (M2X3.5) (Gold)
    8 Escutcheon (RB) Assy 2 Escutcheon (RF)
    9 Cap Modem 7 Flexible Print PWBq; Modular Harness 3 FFC (MBX-34-CNX-96)
    Claw 
    						
    							1-6 PCG-SR27/SR27K (UC)
    Confidential
    9. Display Assy
    4 Lock Ace 
        (M2.6X4) (X2) (Silver) 6
    3 Lock Ace (M2.6X4) (Silver) 
    2 Lock Ace (M2X3.5) (Gold)7 Display Assy
    1
    5 Plate 
    						
    							1-7 PCG-SR27/SR27K (UC)
    Confidential
    (END)
    10. LCD Section – Made by TS –
    1. Housing (Bezel) Assy
    2. Microphone, LCD Assy, Inverter Unit, ANL-24 Board
    2 Lock Ace  
        (M2X4) (X2) (Silver)
    4 Lock Ace  
        (M2X4) (X2) (Silver)
    7 Lock Ace  
        (M2X4) (Silver)
    9 Screw Blind
    q; Lock Ace (M2X4) (Silver)
    8 Cover (L)
    qa Cover (R) 6 Screw Blind3 Screw Blind (X2)
    5 Housing (Bezel) Assy 1 Screw Blind (X2)
    Three Claws
    Three
    Claws Two Claws
    Two Claws
    qf LCD Assy
    qs +B 2.6X2.5 (X2) (Gold)
    4 Lock Ace (M2X4) (Black)
    qg Lock Ace
        (M2X4) (Silver) 
    qj LCD Harness 
    Housing
    (Display) Assy qs +B 2.6X2.5 (X2) (Gold)
    qh Lock Ace
        (M2.6X4) (X2) (Silver)
    w; Lock Ace 
    (M2.6X4) (X2) (Silver) 7 ANL-24 Board 5 Bushing (PC Board) 3 Electret Condenser
    Microphone1 Holder
    (Microphone)
    2
    6 qd
    8
    q; 9
    wa Tilt (R)
    qa Inverter Unit ql Tilt (L)
    qk Bushing
    Tilt (L), Bushing
    LCD Harness  
    						
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