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Sony Vaio Pcg Serie Pgc Manual

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    							SERVICE MANUAL
    Confidential
    Notebook Computer
    PCG-R505JE/R505JEK/R505JEP/R505JL/
    R505JLK/R505JLP/R505JS/R505JSK/R505JSP
    S400
    9-872-269-01
    Ver. 1-2001J
     Revision History  is ap-
    pended to the end of 
    this manual.
    Update
    For American Area
    US Model
    Canadian Model
    Lineup: PCG-R505JE
    PCG-R505JEK
    PCG-R505JEP
    PCG-R505JL
    PCG-R505JL/C
    PCG-R505JLK
    PCG-R505JLP
    PCG-R505JS
    PCG-R505JSK
    PCG-R505JSP 
    						
    							– 2 –
    PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    Information in this document is subject to change without notice.
    Sony and VAIO are trademarks of Sony. Microsoft, MS-DOS,
    Windows, the Windows 95, Windows 98, Windows 2000, Windows
    ME and Windows XP  logo are trademarks of Microsoft Corporation.
    All other trademarks are trademarks or registered trademarks of
    their respective owners. Other trademarks and trade names may be
    used in this document to refer to the entitles claiming the marks and
    names or their produces. Sony Corporation disclaims any proprietary
    interest in trademarks and trade names other than its own.
    Service and Inspection Precautions
    1. Obey precautionary markings and instructions
    Labels and stamps on the cabinet, chassis, and components identify areas
    requiring special precautions.  Be sure to observe these precautions, as
    well as all precautions listed in the operating manual and other associated
    documents.
    2. Use designated parts only
    The set’s components possess important safety characteristics, such as
    noncombustibility and the ability to tolerate large voltages.  Be sure that
    replacement parts possess the same safety characteristics as the originals.
    Also remember that the 0 mark, which appears in circuit diagrams and
    parts lists, denotes components that have particularly important safety
    functions; be extra sure to use only the designated components.
    3. Always follow the original design when
    mounting parts and routing wires
    The original layout includes various safety features, such as inclusion of
    insulating materials (tubes and tape) and the mounting of parts above the
    printer board.  In addition, internal wiring has been routed and clamped so
    as to keep it away from hot or high-voltage parts.  When mounting parts or
    routing wires, therefore, be sure to duplicate the original layout.
    4. Inspect after completing service
    After servicing, inspect to make sure that all screws, components, and wiring
    have been returned to their original condition.  Also check the area around
    the repair location to ensure that repair work has caused no damage, and
    confirm safety.
    5. When replacing chip components...
    Never reuse components.  Also remember that the negative side of tantalum
    capacitors is easily damaged by heat.
    6.  When handling flexible print boards...
    • The temperature of the soldering-iron tip should be about 270C.
    • Do not apply the tip more than three times to the same pattern.
    • Handle patterns with care; never apply force.
    Caution: Remember that hard disk drives are easily damaged by
    vibration.  Always handle with care.
    Caution Markings for Lithium/Ion Battery - The following or similar
    texts shall be provided on battery pack of equipment or in both the
    operating and the service instructions.
    CAUTION: Danger of explosion if battery is incorrectly replaced.
    Replace only with the same or equivalent type recommended by
    the manufacturer.  Discard used batteries according to the
    manufacturer’s instructions.
    CAUTION: The battery pack used in this device may present a fire
    or chemical burn hazard if mistreated.  Do not disassemble, heat
    above 100°C (212°F) or incinerate.
    Dispose of used battery promptly.
    Keep away from children.
    CAUTION: Changing the back up battery.
    • Overcharging, short circuiting, reverse charging, multilation
    or incineration of the cells must bi avoided to prevent one or
    more of the following occurrences; release of toxic materials,
    release of hydrogen and/or oxygen gas, rise in surface
    temperature.
    • If a cell has leaked or vented, it should be replaced
    immediately while avoiding to touch it without any protection. 
    						
    							– 3 –
    PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    TABLE OF CONTENTS
    SectionTitlePage
    CHAPTER 1. REMOVAL
    1-1. Flowchart ......................................................................... 1-1
    1-2. Main Electrical Parts Location Diagram ......................... 1-2
    1-3. Removal ........................................................................... 1-2
    1. Key Board Unit ................................................................ 1-2
    2. Palm Rest Section ............................................................ 1-3
    3. SWX-72 Board, Encoder (Rotaly), Touch Pad ................ 1-3
    4. IFX-141 Board ................................................................. 1-4
    5. Battery .............................................................................. 1-4
    6. HDD ................................................................................. 1-5
    7. Cover (Bottom LF/LR/R) ................................................ 1-5
    8. Frame Housing ................................................................. 1-6
    9. SWX-76 Board, Speaker (L/R) ........................................ 1-6
    10. CNX-119 Board ............................................................... 1-7
    11. Modem Card .................................................................... 1-7
    12. CNX-121 Board ............................................................... 1-8
    13. DC Fan ............................................................................. 1-8
    14. MBX-48 Board ................................................................ 1-9
    15. Heatsink (CPU) ................................................................ 1-9
    16. CNX-120 Board, LCD Section, CNX-131 Board ......... 1-10
    17. Bezel .............................................................................. 1-11
    18. LCD Unit ....................................................................... 1-11
    19. LEX-29 Board, Inverter Unit ......................................... 1-12
    (to 1-12)
    CHAPTER 2. SELF DIAGNOSTICS.......................... 2-1
    Please confirm “Self Diagnostics” method which will be informed
    you with distribution of “Self Diagnostics” software.
    CHAPTER 3. BLOCK DIAGRAM............................... 3-1
    (to 3-2)
    CHAPTER 4. FRAME HARNESS DIAGRAM........ 4-1
    (to 4-2)
    CHAPTER 5. EXPLODED VIEWS AND
    PARTS LIST
    5-1. Main Section .................................................................... 5-2
    5-2. LCD Section .................................................................... 5-5
    5-3. Accessories ...................................................................... 5-7
    (to 5-7)
    • Abbreviations
    UC : US model / Canadian model 
    						
    							1-1PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    CHAPTER 1.
    REMOVAL
    1-1. Flowchart
    • P XX means pages that appears in this manual.
    • Remember that hard disk drives are easily damaged by vibration.  Always handle with care.
    POWER
    OFFKEY BOARD
    UNIT
    P 1-2
    PALM REST
    SECTION
    P 1-3
    COVER
    (BOTTOM LF/
    LR/R)
    P 1-5FRAME
    HOUSING
    P 1-6
    SWX-72
    BOARDENCODER
    (ROTARY)
    IFX-141
    BOARDP 1-3
    SWX-76
    BOARD
    P 1-6
    P 1-3
    TOUCH
    PAD
    P 1-3
    P 1-6
    CNX-119
    BOARD SPEAKER
    (L/R)
    P 1-7
    CNX-121
    BOARD
    P 1-8MBX-48
    BOARDP 1-9HEATSINK
    (CPU)P 1-9 DC
    FANP 1-8
    CNX-120
    BOARD
    P 1-10CNX-131
    BOARDP 1-10
    LEX-29
    BOARD
    P 1-12 LCD
    SECTION
    P 1-10
    LCD
    UNIT
    P 1-11
    INVERTER
    UNIT
    P 1-12 MODEM
    CARD
    P 1-7
    P 1-4
    HDD
    P 1-5
    BEZEL
    P 1-11 BATTERY
    P 1-4 
    						
    							1-2 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    2Claw 2Claw
    2Claw 3 4HarnessKey Board Unit
    1M2X6
    1-2. Main Electrical Parts Location Diagram
    1-3. Removal
    1. Key Board Unit
    CNX-131 Board
    LEX-29 Board
    Inverter Unit
    Modem Card
    SWX-76 Board
    Speaker (R) Speaker (L)
    CNX-119 Board
    SWX-72 Board IFX-141 BoardMBX-45 BoardCNX-121 Board
    DC Fan
    Encoder (Rotary) Battery
    Touch Pad
    HDDLCD Unit 
    						
    							1-3PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    2. Palm Rest Section
    3. SWX-72 Board, Encoder (Rotaly), Touch Pad
    3Flexible Flat 
    Cable (10 core)Palm Rest Section
    1M2X6 1M2X62
    1Flexible Flat Cable 
    (10 core)
    3M2X469
    4
    5M1.4X3.57Claw7Claw
    7Claw
    7Claw
    Touch Pad2Flexible  Flat
    Cable (12 core) 8Escutcheon (TP)
    SWX-72 Board Encoder (Rotary) 
    						
    							1-4 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    4M2X4
    1Flexible Flat Cable (12 core)
    2Claw 3Cover (Bottom LF)IFX-141 Board
    5
    4. IFX-141 Board
    5. Battery
    1Harness
    Nickel Hydrogen Battery
    2 
    						
    							1-5PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    1Claw3Claw3Claw
    5Claw Cover
    (Bottom LF)Cover (Bottom LR)
    Cover (Bottom R) Assy
    2
    4
    6
    6M3X42M2X44M3X4
    1FPC (HDD)
    7Bracket (HDD F)5Bracket (HDD R)
    HDD 30 GB
    (PCG-R505JS, R505JSK, R505JSP)
    HDD 20 GB
    (PCG-R505JE, R505JEK, R505JEP)
    HDD 15 GB
    (PCG-R505JL, R505JL/C, 
    R505JLK, R505JLP) 3
    6. HDD
    7. Cover (Bottom LF/LR/R) 
    						
    							1-6 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    8. Frame Housing
    9. SWX-76 Board, Speaker (L/R)
    3Undo four claws and
    remove the cover (BP).
    3Undo four claws and
    remove the cover (BP). 4M2X6
    Frame Housing
    5 1Harness
    2Flexible Flat Cable 
    (8 core)
    8Speaker
    Bracket
    6Speaker Bracket
    4Harness 2Tapping
    2X45Button (Power)
    1Flexible Flat Cable 
    (8 core) SWX-76 Board 9
    3
    7 Speaker (L)
    Speaker (R) 
    						
    							1-7PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    1M2X2.5
    1M2X2.5
    4Harness (2P)
    3Modem Card 2Connector
    10. CNX-119 Board
    11. Modem Card
    3Flexible Flat Cable
    (NI Shield) 20P1M2X4
    2CNX-119 Board 
    						
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