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Stihl Km 55 R Manual

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    							KM 55 R, KM 55 RCEnglish
    9 stay clean and need no service or 
    maintenance. If you experience loss of 
    performance and you suspect a clogged 
    screen, have your muffler maintained by 
    a STIHL servicing dealer.
    MAINTENANCE, REPAIR AND 
    STORING
    Maintenance, replacement, or repair 
    of the emission control devices and 
    systems may be performed by any 
    nonroad engine repair establishment 
    or individual. However, if you make a 
    warranty claim for a component 
    which has not been serviced or 
    maintained properly or if 
    nonapproved replacement parts were 
    used, STIHL may deny coverage.
    Strictly follow the maintenance and 
    repair instructions in the appropriate 
    section of your KombiEngine and 
    KombiTool instruction manuals. Please 
    refer to the maintenance charts 
    respectively the maintenance notes in 
    these manuals.Store the power tool in a dry and high or 
    locked location out of reach of children.
    Before storing for longer than a few 
    days, always empty the fuel tank. See 
    chapter Storing the machine in this 
    manual.
    Warning!
    Use only identical STIHL replacement 
    parts for maintenance and repair. Use of 
    non-STIHL parts may cause serious or 
    fatal injury.
    Warning!
    Always stop the engine and make sure 
    that the working tool is stopped before 
    doing any maintenance or repair work or 
    cleaning the power tool. Do not attempt 
    any maintenance or repair work not 
    described in your KombiEngine and 
    KombiTool instruction manuals. Have 
    such work performed by your STIHL 
    servicing dealer only.
    Warning!
    Use the specified spark plug and make 
    sure it and the ignition lead are always 
    clean and in good condition. Always 
    press spark plug boot snugly onto spark 
    plug terminal of the proper size. (Note: If 
    terminal has detachable SAE adapter 
    nut, it must be attached.) A loose con-
    nection between spark plug boot and 
    the ignition wire connector in the boot 
    may create arcing that could ignite com-
    bustible fumes and cause a fire.
    Warning!
    Never test the ignition system with the 
    ignition wire boot removed from the 
    spark plug or with a removed spark 
    plug, since uncontained sparking may 
    cause a fire.Warning!
    Do not operate your power tool if the 
    muffler is damaged, missing or modi-
    fied. An improperly maintained muffler 
    will increase the risk of fire and hearing 
    loss. If your muffler was equipped with a 
    spark-arresting screen to reduce the 
    risk of fire, never operate your power 
    tool if the screen is missing or damaged. 
    Remember that the risk of forest fires is 
    greater in hot or dry weather. 
    						
    							KM 55 R, KM 55 RC English
    10The following STIHL KombiTools may 
    be mounted on the KombiEngine:
    The barrier bar supplied with the 
    machine must be mounted to the loop 
    handle – see also Mounting the Loop 
    Handle.
    Approved KombiTools
    HT-KM
    BF-KM
    470BA018 KN
    FCS-KMFCB-KM
    KW-KMKB-KM
    FH-KM
    FS-KMFS-KM
    FSB-KMBG-KM
    KombiTool Purpose
    FS-KM Brushcutter with 
    mowing head
    FS-KM Brushcutter with 
    grass cutting blade
    FSB-KM Brushcutter with 
    mowing head
    HL-KM 135° Hedge trimmer, 
    adjustable
    HL-KM 0° Hedge trimmer
    FH-KM 135° Power scythe
    BG-KM Blower
    HT-KM Pole pruner
    BF-KM Pick tines
    FCB-KM Power edger
    FCS-KM Power edger
    KB-KM Bristle brush
    KW-KM PowerSweep 
    						
    							KM 55 R, KM 55 RCEnglish
    11 A barrier bar is supplied with the 
    machine. Attach the barrier bar to the 
    loop handle.
    NInsert square nuts (1) in the barrier 
    bar (2) – the holes must line upNInsert the clamp (3) in the loop 
    handle (4) and position them 
    together on the shaft (5)
    NPosition clamp (6)
    NPosition barrier bar (2) – note 
    position!
    NLine up the holes
    NInsert bolts (7) in the holes – and 
    screw them into the barrier bar as 
    far as possibleNFit the loop handle (4) at a distance 
    of (A) approx. 20 cm (8 in) forward 
    of the control handle (8)
    NOrient the loop handle
    NTighten the bolts – lock the nuts if 
    necessary
    The sleeve (9) is present depending on 
    the country and must be located 
    between the loop handle and control 
    handle.
    Always leave the barrier bar attached.
    Mounting the Loop Handle
    2
    002BA098 KN
    11
    5 4
    002BA099 KN
    2
    3
    6
    7
    A
    9
    8
    4
    002BA353 KN 
    						
    							KM 55 R, KM 55 RC English
    12 This engine is certified to operate on 
    unleaded gasoline and the STIHL two-
    stroke engine oil at a mix ratio of 50:1.
    Your engine requires a mixture of high-
    quality gasoline and quality two-stroke 
    air cooled engine oil.
    Use mid-grade unleaded gasoline with a 
    minimum octane rating of 89 (R+M/2). If 
    the octane rating of the mid-grade 
    gasoline in your area is lower, use 
    premium unleaded fuel.
    Fuel with a lower octane rating may 
    increase engine temperatures. This, in 
    turn, increases the risk of piston seizure 
    and damage to the engine.
    The chemical composition of the fuel is 
    also important. Some fuel additives not 
    only detrimentally affect elastomers 
    (carburetor diaphragms, oil seals, fuel 
    lines, etc.), but magnesium castings and 
    catalytic converters as well. This could 
    cause running problems or even 
    damage the engine. For this reason 
    STIHL recommends that you use only 
    high-quality unleaded gasoline!
    Gasoline with an ethanol content of 
    more than 10% can cause running 
    problems and major damage in engines 
    with a manually adjustable carburetor 
    and should not be used in such engines.
    Engines equipped with M-Tronic can be 
    run on gasoline with an ethanol content 
    of up to 25% (E25).
    Use only STIHL two-stroke engine oil or 
    equivalent high-quality two-stroke 
    engine oils that are designed for use 
    only in air cooled two-cycle engines.We recommend STIHL HP Ultra 2-Cycle 
    Engine Oil since it is specially 
    formulated for use in STIHL engines.
    Do not use BIA or TCW rated (two-
    stroke water cooled) mix oils or other 
    mix oils that state they are for use in both 
    water cooled and air cooled engines 
    (e.g., outboard motors, snowmobiles, 
    chain saws, mopeds, etc.).
    Take care when handling gasoline. 
    Avoid direct contact with the skin and 
    avoid inhaling fuel vapor. When filling at 
    the pump, first remove the canister from 
    your vehicle and place the canister on 
    the ground before filling. Do not fill fuel 
    canisters that are sitting in or on a 
    vehicle.
    The canister should be kept tightly 
    closed in order to avoid any moisture 
    getting into the mixture.
    The machine‘s fuel tank and the canister 
    in which fuel mix is stored should be 
    cleaned as necessary.
    Fuel mix ages
    Only mix sufficient fuel for a few days 
    work, not to exceed 3 months of storage. 
    Store in approved fuel-canisters only. 
    When mixing, pour oil into the canister 
    first, and then add gasoline. Close the 
    canister and shake it vigorously by hand 
    to ensure proper mixing of the oil with 
    the fuel.Dispose of empty mixing-oil canisters 
    only at authorized disposal locations.
    FuelGaso-
    lineOil (STIHL 50:1 or equiva-
    lent high-quality oils)
    US gal. US fl.oz
    12.6
    2 1/2 6.4
    5 12.8 
    						
    							KM 55 R, KM 55 RCEnglish
    13 Before fueling, clean the filler cap and 
    the area around it to ensure that no dirt 
    falls into the tank.
    Always thoroughly shake the mixture in 
    the canister before fueling your 
    machine.
    Controls
    1Stop switch
    2Throttle trigger lockout
    3Throttle lever
    4Tongue of throttle trigger
    5Catch
    Positions of stop switch
    6I – normal run position – the engine 
    is running or can start
    70 – engine off – the ignition is 
    switched off
    Starting
    NMove the stop switch toI.
    NPress down the throttle trigger 
    lockout and hold it there.
    NSqueeze the throttle trigger until the 
    catch on the tongue (4) can be 
    engaged on the housing.
    NNow release the throttle trigger, 
    tongue and trigger lockout in that 
    order. This is the starting throttle 
    position.Fueling
    In order to reduce the risk of burns 
    or other personal injury from 
    escaping gas vapor and fumes, 
    remove the fuel filler cap carefully 
    so as to allow any pressure build-
    up in the tank to release slowly.
    After fueling, tighten fuel cap as 
    securely as possible by hand.
    232BA046 KN
    Starting / Stopping the 
    Engine
    2
    233BA048 KN
    167
    54
    3233BA049 KN
    4 
    						
    							KM 55 R, KM 55 RC English
    14 NSet the choke lever (8) to
    NPress the fuel pump bulb (9) at least 
    five times – even if the bulb is 
    already filled with fuel.Starting
    NPlace the unit on the ground: Check 
    that the working tool is not touching 
    the ground or any other obstacles – 
    see also Starting / Stopping the 
    Engine in the KombiTool 
    instruction manual.
    NMake sure you have a safe and 
    secure footing.
    NHold the unit with your left hand and 
    press it down firmly – your thumb 
    should be under the fan housing.NHold the starter grip with your right 
    hand.
    Version without Easy2Start
    NPull the starter grip slowly until you 
    feel it engage and then give it a brisk 
    strong pull.
    Version with Easy2Start
    NPull the starter grip slowly until you 
    feel it engage and then pull it out 
    slowly and steadily. gif the engine is cold
    efor warm start – also use this posi-
    tion if the engine has been running 
    but is still cold.
    9
    8
    232BA011 KN
    Do not stand or kneel on the drive 
    tube.
    232BA012 KN
    233BA014 KN
    Do not pull out the starter rope all 
    the way – it might otherwise 
    break.
    Do not pull out the starter rope all 
    the way – it might otherwise 
    break.
    232BA014 KN 
    						
    							KM 55 R, KM 55 RCEnglish
    15 Both versions
    NDo not let the starter grip snap back. 
    Guide it slowly back into the housing 
    so that the starter rope can rewind 
    properly.
    NCrank the engine until it fires – after 
    no more than five pulls, move the 
    choke lever (8) to e.
    NContinue cranking.
    As soon as the engine runs
    NSqueeze the throttle trigger to 
    disengage the tongue – the engine 
    will settle down to idle speed.
    Your machine is now ready for 
    operation.
    Stopping the engine
    NMove the stop switch to0.
    If the engine does not start
    If you did not move the choke lever to e 
    quickly enough after the engine began to 
    fire, the combustion chamber is flooded.NSet the choke lever to 
     e.
    NSet the stop switch, lockout lever 
    and throttle trigger to the starting 
    throttle position.
    NStart the engine by pulling the 
    starter rope briskly – 10 to 20 pulls 
    may be necessary. 
    If the engine still does not start
    NMove the stop switch to0.
    NRemove the spark plug – see 
    Spark Plug.
    NDry the spark plug.
    NCrank the engine several times with 
    the starter to clear the combustion 
    chamber.
    NRefit the spark plug – see Spark 
    Plug.
    NMove the stop switch toI.
    NSet the choke lever to e – even if 
    the engine is cold.
    NNow start the engine.
    Fuel tank run until completely dry
    NAfter refueling, press the fuel pump 
    bulb at least five times – even if the 
    bulb is filled with fuel.
    NStart the engine.
    During break-in period
    A factory-new machine should not be 
    run at high revs (full throttle off load) for 
    the first three tank fillings. This avoids 
    unnecessary high loads during the 
    break-in period. As all moving parts 
    have to bed in during the break-in 
    period, the frictional resistances in the 
    engine are greater during this period. 
    The engine develops its maximum 
    power after about 5 to 15 tank fillings.
    During Operation
    After a long period of full throttle 
    operation, allow the engine to run for a 
    short while at idle speed so that engine 
    heat can be dissipated by the flow of 
    cooling air. This protects engine-
    mounted components (ignition, 
    carburetor) from thermal overload.
    After Finishing Work
    Storing for a short period: Wait for the 
    engine to cool down. Empty the fuel tank 
    and keep the machine in a dry place, 
    well away from sources of ignition, until 
    you need it again. For longer out-of-
    service perionds – see Storing the 
    Machine.Make sure the carburetor is 
    correctly adjusted. The working 
    tool must not move when the 
    engine is idling.
    8
    232TI015 KN
    Operating Instructions 
    						
    							KM 55 R, KM 55 RC English
    16 If there is a noticeable loss of engine 
    power
    NSet the choke lever to g.
    NPress in the tab (1) and swing the 
    filter cover (2) down. 
    NClean away loose dirt from around 
    the filter.NRemove the felt element (3) from 
    the filter housing (4) and replace it – 
    knock out or blow out as a 
    temporary measure – do not wash.
    NReplace damaged parts.
    NFit the felt element (3) in the filter 
    housing (4).
    NClose the filter cover so that it snaps 
    into position.Exhaust emissions are controlled by the 
    design of the fundamental engine 
    parameters and components (e.g. 
    carburation, ignition, timing and valve or 
    port timing) without the addition of any 
    major hardware.
    Cleaning the Air Filter
    232BA017 KN
    12
    232BA018 KN
    4
    3
    Engine Management 
    						
    							KM 55 R, KM 55 RCEnglish
    17 The carburetor comes from the factory 
    with a standard setting.
    This setting provides an optimum fuel-air 
    mixture under most operating 
    conditions.
    With this carburetor it is only possible to 
    adjust the high speed screw within fine 
    limits.
    Standard Setting
    NStopping the Engine
    NMount the KombiTool complete with 
    working tool or cutting attachment.
    NCheck the air filter and replace it if 
    necessary.
    NHave the spark arresting screen in 
    the muffler checked (not all 
    markets) – see “Inspection and 
    Maintenance by DealerNTurn high speed screw (H) 
    counterclockwise as far as stop (no 
    more than 3/4 turn).
    NTurn the low speed screw (L) 
    carefully clockwise as far as stop, 
    then turn it back 1.5 turns.
    NStart and warm up the engine.
    NAdjust idle speed with the idle speed 
    screw (LA) so that the cutting 
    attachment does not move.
    Fine Tuning for Operation in 
    Mountains or at Sea Level
    A slight correction of the setting of the 
    high speed screw (H) may be necessary 
    if engine power is not satisfactory when 
    operating at high altitude or at sea level.
    NCarry out the standard setting.
    NWarm up the engine for about 
    3 minutes at full throttle.Rule of thumb:
    Turn the high speed screw (H) about 
    one quarter of a turn for every 1000 m 
    (3300 ft) change in altitude.
    At high altitude
    NTurn high speed screw (H) 
    clockwise (leaner) – no further than 
    stop.
    At sea level
    NTurn high speed screw (H) 
    counterclockwise (richer) – no 
    further than stop.
    It is possible that maximum engine 
    speed may be reached with the standard 
    setting in each case.
    Aadjusting Idle Speed
    It is usually necessary to change the 
    setting of the idle speed screw (LA) after 
    every correction to the low speed 
    screw (L).
    NWarm up the engine for about 3 
    minutes.
    Engine stops while idling
    NTurn the idle speed screw (LA) 
    slowly clockwise until the engine 
    runs smoothly – the working tool or 
    cutting attachment must not move.
    Cutting attachment runs when engine 
    is idling
    NTurn the idle speed screw (LA) 
    counterclockwise until the working 
    tool or cutting attachment stops 
    Adjusting the Carburetor
    LH
    LA
    233BA050 KN 
    						
    							KM 55 R, KM 55 RC English
    18moving and then rotate the screw 
    another 1/2 to 1 turn in the same 
    direction.
    Erratic idling behavior, engine stops 
    even though setting of LA-screw has 
    been corrected, poor acceleration
    Idle setting is too lean:
    NIdle setting is too lean: Rotate the 
    low speed screw (L) about 1/4 turn 
    counterclockwise until the engine 
    runs and accelerates smoothly.
    Erratic idling behavior 
    Idle setting is too rich
    NRotate the low speed screw (L) 
    about 1/4 turn clockwise until the 
    engine runs and accelerates 
    smoothly.If engine is down on power, difficult to 
    start or runs poorly at idling speed, first 
    check the spark plug.
    Fit a new spark plug after approx. 100 
    operating hours or earlier if the 
    electrodes are badly eroded.
    Wrong fuel mix (too much engine oil in 
    the gasoline), a dirty air filter and 
    unfavorable running conditions (mostly 
    at part throttle etc.) affect the condition 
    of the spark plug. These factors cause 
    deposits to form on the insulator nose 
    which may result in trouble in operation.
    Removing the Spark Plug
    NMove the stop switch to0.
    NPull off the spark plug boot (1).
    NUnscrew the spark plug.Wrong fuel mix (too much engine oil in 
    the gasoline), a dirty air filter and 
    unfavorable running conditions (mostly 
    at part throttle etc.) affect the condition 
    of the spark plug. These factors cause 
    deposits to form on the insulator nose 
    which may result in trouble in operation.
    If engine is down on power, difficult to 
    start or runs poorly at idling speed, first 
    check the spark plug.
    NRemove spark plug – see Starting / 
    Stopping the Engine.
    NClean dirty spark plug.
    NCheck electrode gap (A) and 
    readjust if necessary – see 
    Specifications.
    NUse only resistor type spark plugs of 
    the approved range.
    Rectify problems which have caused 
    fouling of spark plug:
    If the working tool or cutting 
    attachment continues to run when 
    the engine is idling, have your 
    machine checked and repaired by 
    your servicing dealer.
    Spark Plug
    1
    232BA081 KN
    000BA002 KN 
    						
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