-
. 
DEFENDER 90·110·130 
.. 
CONTENTS 
SECTION 1 Introduction ... .. .. . ... .. .. .. .... .. .. .. .. .. .. .. .. .... .. . . .. .. . . .. . . .. . 1 
SECTION 2 Controls & instruments  ..... .. .. . . .. ...... .. .. .... .. .. ...... ... 7 
, SECTION 3 Driving & operating  ...................  .......................... 49 
SECTION 4 Owner maintenance ... ..............................  ............ 81 
SECTION5 
SECTION6 
SECTION7 
SECTIONS 
Workshop...
                                            

                                                    .- -... . ..1. ..~. . ,. I. ._ . , ..:.:: . . .. 
425DDEFENDER 
90.110 130 
DEFENDER 
LT77S GEARBOX 
WORKSHOP  MANUAL SUPPLEMENT 
Publication  Number SLR 621 EN WS  2 
1, 
Published  by the 
Technical  Publications  Department 
of 
Land Rover 
Lode  Lane 
Solihull 
West  Midlands,  892 8NW 
England 
@ Copyright  Land Rover  1991  
                                            

                                                    
fiche1 I 
NAS V81 DEFENDER I ,, ) lFlTRODUCrlON PAGES 
-- I 
Part No RTC9962FP 
Nov 1997 
Whiltt every effort is ma6b lo earure the accuretr o? the krrtltulrrs fontninrd In thla Catalogur, a@dilieationr lad uahicle rpacification charges mry affect the inforastion 8peeifisd.fio trsponslbl~lt la acceptad for thr Ifi~or!ect supt~y of par18 or an! other eQnvequencr tbmt ma, ar~se 08 a result of ~ntcrmation ia this Catalogue rot bclng In sr-zcu oiih modltlertlons or vshlele spee!flc-fish changes rhieh arm...
                                            

                                                    SLRSZ1EìWh.I  
                                            

                                                    SLRSZ1EìWh.I  
                                            

                                                    Section 
12 
CONTENTS 
J 
2.25 LITRE PETROL  AND DIESEL ENGINE 
Page 
2 
12 
121 2.5 LITRE DIESEL  ENGINE 
2.25 LITRE PETROL AND DIESEL ENGINE CYLINDER  HEAD 
-Overhaul 53 
- Overhaul 94 
PETROL AND DIESEL ENGINES  FAULT DIAGNOSIS 12 
-Petrol engines 
-Diesel engines  123 
125 
1191 FUELSYSTEM-Petrol 
- Overhaul  mechanical  fuel  lift pump -Petrol & Diesel 
- Overhaul  electrical fuel lift pump 
- Overhaul  four cylinder  engine carburetter 
-Tune and adjust  four cylinder  engine carburetter 
-...
                                            

                                                    Section - .- .  L .I. y;. Number I.. 
37 
CONTENTS 
LT230R TRANSFER GEARBOX 
Page 
* 
LT77 FIVE SPEED  GEARBOX 
J 
37 LT95 FOUR SPEED  GEARBOX  AND TRANSFER BOX 
37 
- Overhaul 
Renew  front output  shaft 
oil seals 1 can be 
LTWLT230T MAIN GEARBOX  AND TRANSFER  BOX 
20 
18 
51 REAR DIFFERENTIAL - NINETY HEAVY DUTY 
- Remove  61 
- Overhaul LT85 gearbox 62 
37 I LT230T TRANSFER GEARBOX 
L 
51 
- Remove from LT85 gearbox 
- Overhaul 
REAR DIFFERENTIAL - NINETY 
147 I PROPELLER SHAFTS 
86 
91 
-Overhaul...
                                            

                                                    Section 
Number 
70 
57 STEERING 
BRAKING SYSTEM 
CONTENTS 
Page 
-Overhaul manual steering  box 
-Overhaul steering  column 
-Overhaul power steering box 
-Bleeding  power steering  system 
-Test power steering  system 
-Adjust power  steering  box 
- Overhaul  power steering  pump - V8 engine vehicles - early models 
- Overhaul Adwest  lightweight power steering  box 
- Bleeding Adwest lightweight  power steering  box 
-Test Adwest  lightweight power steering  box 
- Adjust Adwest  lightweight  power...
                                            

                                                    Section 
Number 
rF* i=. ? - 
CONTENTS 
80 HEATER 
82 
-Remove and refit 
- Drive  belt adjustment 
AIR 
CONDITIONING  MAINTENANCE 
17 10 
. 
82 COMPRESSOR 
-Fan motors  remove  and refit 
-Condenser  rcmove and refit 
-Receiver drier  remove  and refit 
82 
18 
19 1 O 
CONDENSER 
82 
-Remove  and refit - L.H. Steering 
- Resistor  block - remove and refit 
-Blower  motor - R.H. Steering,  remove and refit 
EVAPORATOR 
20 
23 
24  
                                            

                                                    GED DEFENDER 
90 110 130 
WORKSHOP MANUAL SUPPLEMENT 
Publication Number SLR 621 EN WS 1 
Published by the 
Technical  Publications  Department 
of 
@ Copyright Land Rover 1990 
Land Rover 
Lode  Land 
Sol ihul I 
West  Midlands, 892 8NW 
England  
                                            

                                                    r I 
I a LandRover 
Range Rover Workshop Bulletin 
. .. . . .. d:. ..::::,, , .,.. .i ,-., ....- .*..... .., .I,. ‘ATTENTION SERVICE MANAGER JUNE 1987 
BULLETIN NUMBER SLR 621 EN WBI 
LAND ROVER 
SU CARBURETTERS 
GEMMER POWER ASSISTED STEERING 
Further supplies of this  Bulletin can be obtained, free of  charge, from: 
Land Rover  Merchandising  Service 
P.O. Box 534, Erdington, Birmingham B24 00s 
SERVICE Land Rover  Service  Division  
                                            

                                                     
 
 
 
Conrico International Limited, Hanworth Lane Business Park, Chertsey, Surrey KT16 9LA, UK 
Tel: +44 (0) 1932 567 321 Fax: +44 (0) 1932 567 032 E-mail: [email protected]  DEFENDER 90 2004 MODEL YEAR n n ENGINE n n  n n SUSPENSION  n n 
2.5 LITRE 300 Tdi TURBO DIESEL 
2495 cc Turbocharged & Intercooled Direct Injection 4 Cylinder Diesel 
Compression Ratio 19.5:1 
Maximum Torque 265 Nm (195 lb ft) @ 1800 rpm 
Maximum Power 83 kW (111.3 bhp) @ 4000 rpm  Live Axles, Coil Springs, Front and Rear (F&R)...
                                            

                                                    Workshop Manual 
                                            

                                                    Owner’s Handbook
Instruktieboekje
Manuel du Conducteur
Betriebsanleitung
Manuale di Istruzioni
Manual del Conductor
Manual do Propriet ário