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1991 1999 ford explorer chilton User Manual

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Page 1

ChiltonDIY Maintaince and Repair Manual
Ford Explorer 1991-1999 

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Table of Contents
HOW  TO USE  THIS  BOOK .............................................................................................................................1
Introduction ..............................................................................................................................................1
Where  to Begin ........................................................................................................................................1
Avoiding...

Page 3

Table of Contents
ROUTINE  MAINTENANCE  AND TUNE-UP
Belts .......................................................................................................................................................57
INSPECTION ..................................................................................................................................57
ADJUSTMENT ...............................................................................................................................59
REMOVAL  &...

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Table of Contents
FLUIDS  AND LUBRICANTS
DRAIN  & REFILL ........................................................................................................................113
Automatic  Transmission ......................................................................................................................114
FLUID  RECOMMENDATION ....................................................................................................114
LEVEL  CHECK...

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Table of Contents
JACKING ........................................................................................................................................................159
SPECIFICATION  CHARTS.........................................................................................................................163
DISTRIBUTOR  IGNITION SYSTEM.........................................................................................................169
General  Information...

Page 6

Table of Contents
SENDING  UNITS...........................................................................................................................................237
Introduction ..........................................................................................................................................237
Coolant  Temperature  Sender...............................................................................................................237
TESTING...

Page 7

Table of Contents
ENGINE  MECHANICAL
Camshaft  and Auxiliary  Shaft Sprockets  and Seals .............................................................................408
REMOVAL  & INSTALLATION .................................................................................................408
Camshafts,  Bearings and Lifters ..........................................................................................................408
REMOVAL  & INSTALLATION...

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Table of Contents
EMISSION  CONTROLS
OPERATION ................................................................................................................................515
COMPONENT  TESTING............................................................................................................516
REMOVAL  & INSTALLATION .................................................................................................523
Exhaust  Gas Recirculation  (EGR) System...

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Table of Contents
COMPONENT  LOCATIONS.......................................................................................................................567
TROUBLE  CODES........................................................................................................................................581
General  Description .............................................................................................................................581
FAILURE  MODE EFFECTS  MANAGEMENT...

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Table of Contents
FUEL  TANK ...................................................................................................................................................641
Tank  Assembly ....................................................................................................................................641
REMOVAL  & INSTALLATION .................................................................................................641
Sending...
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