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Adam Equipment PGW Precision Balances PGWMrevB1 User Manual

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    							©
     Adam Equipment Company 2011 
    Adam Equipment 
    PGW..M SERIES 
    (P.N. 8723, Revision B1,   July 2011) 
    S
    
    oftware rev.: 3.38 or above   
    						
    							 
    © Adam Equipment Company 2011 
         
      
    						
    							 
    © Adam Equipment Company 2011  
    1
     
     
      TABLE OF CONTENTS 
       1   KNOW YOUR BALANCE .................................. ...........................................................3 
    2   SPECIFICATIONS ..................................... ...................................................................4 
    3   UNPACKING THE BALANCE .............................. ........................................................5 
    4   LOCATING THE BALANCE ............................... ..........................................................5 
    5   SETTING UP THE BALANCE ............................. .........................................................6 
    5.1   ASSEMBLING THE BALANCE ............................. ................................................6 
    5.2   LEVELLING THE BALANCE .............................. ...................................................6 
    5.3   WARM-UP TIME ....................................... ............................................................6 
    6   DISPLAY ............................................ ..........................................................................7 
    7   KEYPAD ............................................. ..........................................................................9 
    7.1   NUMERIC ENTRY METHOD ............................... .................................................9 
    8   INPUT/OUTPUT ....................................... ..................................................................10 
    9   OPERATIONS ......................................... ...................................................................11 
    9.1   INITIALISATION ..................................... .............................................................11 
    9.2   PASSCODES .......................................... ............................................................11 
    9.3   WEIGHING ........................................... ...............................................................12 
    9.3.1  Weighing Units ..................................... ........................................................12 
    9.4   FUNCTIONS.......................................... ..............................................................13 
    9.4.1  Parts Counting..................................... .........................................................13 
    9.4.2  Percent Weighing ................................... ......................................................14 
    9.4.3  Check Weighing ..................................... ......................................................15 
    9.4.4  Animal / Dynamic Weighing.......................... ................................................17 
    9.4.5  Net / total ........................................ ..............................................................20 
    9.4.6  Density Determination .............................. ....................................................21 
    10   CALIBRATION ........................................ ................................................................23 
    10.1  MANUAL CALIBRATION................................. ....................................................23 
    10.2  AUTOMATIC CALIBRATION.............................. .................................................23 
    11   RS-232 INTERFACE................................... ............................................................24 
    12   ERROR CHECKING ..................................... ..........................................................28 
    13   SUPERVISOR MENUS................................... ........................................................29 
    13.1  ENABLE WEIGHING UNITS .............................. .................................................29 
    13.2  ENABLE WEIGHING MODES .............................. ...............................................29 
    13.3  ENABLE SERIAL INTERFACE PARAMETERS ................. .................................30 
    13.4  SETUP PARAMETERS ................................... ....................................................32 
    13.5  PASSCODES .......................................... ............................................................33 
    13.5.1  Forgotten Passcodes ........................ ..............................................................34 
    14   PERIPHERALS ........................................ ...............................................................34 
    15   SAFETY AND MAINTENANCE............................. ..................................................35 
    16   TROUBLE-SHOOTING ................................... ........................................................35 
    17   BALANCE SECURITY SEALING ........................... .................................................41 
    18   BALANCE MENU DIAGRAMS .............................. ..................................................44 
    19   REPLACEMENT PARTS AND ACCESSORIES .................. ...................................46 
    20   SERVICE INFORMATION ................................ ......................................................46 
      
    						
    							 
    © Adam Equipment Company 2011  
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    © Adam Equipment Company 2011  
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    1  KNOW YOUR BALANCE 
     
    Thank you for selecting the PGW..M series of balanc e.  
      
    This  Instruction  Manual  will  familiarise  you  with  t he  installation,  accessories, 
    trouble-shooting,  after  sales  service  information,  general  maintenance  of  the 
    balance,  etc.  and  will  guide  you  through  the  variou s  applications.    Please 
    read  this  Manual  thoroughly  before  starting  the  ope ration.  If  you  need  any 
    clarifications, feel free to contact your supplier  or Adam Equipment. 
     
    PRODUCT OVERVIEW  
    The PGW..M balances are ideal for laboratory and ge neral purpose weighing. 
    The  balances  can  also  be  used  for  some  advanced  wei ghing  functions.  The 
    balances  are  configured  at  the  factory  for  complian ce  with  EN  45501,  OIML 
    R-76.  
     
      
     
    PGW..M series
     
        
    FEATURES:
     
     
    ·  Large easy to read LCD display with backlight 
    ·   Standard applications include weighing, check 
    weighing, percentage weighing, parts  
    counting, animal / dynamic weighing, net / total  
    and density determination  
     
    ·   Automatic and semi-automatic span adjustment is do ne with internal 
    calibration mass only. It is operational after 5 mi nutes of switching the 
    balance on, when the temperature changes by 2ºC and  on every 4 hrs   
    after switching on. This function can not be disabl ed by user. 
    ·   The  weight  values  on  the  display  and  the  RS-232  ou tput  are  marked  with 
    brackets on the least significant digit.                        
      
    ·   Can be configured to print a GLP Compliant report  after each calibration to 
    include the time, date, balance number and a verifi cation of the calibration 
    ·   Automatic temperature compensation 
    · Display in 4 languages- English, French, German and  Spanish  
    · Capacity tracker 
    · Date and time 
    · Easy to use, sealed keypad 
    · Below  balance weighing facility 
    · Password protection 
    · Security locking point    
    						
    							 
    © Adam Equipment Company 2011  
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    2  SPECIFICATIONS 
      
    Model*  PGW 
    153M PGW 
    253M  PGW 
    453M  PGW 
    753M  PGW 
    1502M  PGW 
    2502M  PGW 
    3502M  PGW 
    4502M 
    Maximum  
    capacity  150g  250g  450g  750g  1500g  2500g  3500g  4500g 
    e =  0.01g  0.1g 
    Readability  
    d=  0.001g  0.01g 
    Tare range                                          
                  Full 
    Class 
                                                            II  
    Units of  
    measure grams, milligrams (for 0.001g units only), kilogram
    s, carats 
    Interface  RS-232 bi-directional 
    Operating  
    temperature 15°C - 35°C 
    Power supply 15 VDC, 50/60 Hz, 800 mA 
    Calibration  Internal Calibration- Manual or Automat
    ic   
     
    Display  Backlit LCD with dual digits (24 mm high) a nd capacity tracker 
    Draught  
    shield Supplied as standard  Not applicable 
    Housing  Die cast aluminium housing 
    (glass weighing chamber for models with 1mg readabi lity) 
    Pan size  140×140mm  192×192mm 
    Overall  
    dimensions  
    (w x d x h)   
    251 × 358 × 104 mm 
    Net weight  5.5 kg 
    Applications  Weighing, Check weighing, Percentage w eighing, Parts counting,  
    Animal / dynamic weighing, Net / total and Density  determination 
     
                               
    						
    							 
    © Adam Equipment Company 2011  
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    3  UNPACKING THE BALANCE 
     
    Remove the balance from the packing by carefully li fting it out of the box.   
    Inside the box you will find everything needed to s tart using the balance- 
     
     
     
      AC adapter 
      Four rubber pan supports  
      Stainless Steel Top Pan 
      Draught shield (for mg models only) 
     This User Manual   
    4  LOCATING THE BALANCE 
      
          
     
       
     
     
     
     
     
    ·   The  balance  should  not  be  placed  in  a 
    location that will reduce the accuracy.  
     
    ·  Avoid  extremes  of  temperature.  Do  not  place 
    in  direct  sunlight  or  near  air  conditioning  
    vents. 
     
    ·  Avoid  unsuitable  tables.  The  table  or  floor 
    must be rigid and not vibrate.  
     
    ·  Avoid  unstable  power  sources.  Do  not  use 
    near  large  users of  electricity  such as  welding  
    equipment or large motors. 
     
    ·  Do not place near vibrating machinery. 
     
    ·  Avoid  high  humidity  that  might  cause 
    condensation.  Avoid  direct  contact  with  water. 
    Do  not  spray  or  immerse  the  balances  in  
    water. 
     
    ·  Avoid  air  movement  such  as  from  fans  or 
    opening  doors.  Do  not  place  near  open 
    windows or air-conditioning vents. 
     
    ·  Keep the balance clean. Do not stack material 
    on the balances when they are not in use.  
            
    						
    							 
    © Adam Equipment Company 2011  
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    5  SETTING UP THE BALANCE 
    5.1  ASSEMBLING THE BALANCE 
     
    ·  Locate the balance on a solid surface, free from v ibration 
     
    ·  Tilt the balance on it’s side and 
    remove the two shipping screws  
    and nuts before use. If you need to  
    ship the balance, replace the 
    screws but do not over-tighten 
    which may damage the internal 
    mechanisms 
     
     
    ·  Gently place the 4 pan supports (if not already fi tted) and then the 
    stainless steel pan on the weighing platform 
     
    ·   Place the draught shield frame and the top cover a round the pan (for 
    mg models only) 
     
    ·   Level the balance using the adjustable feet and sp irit level 
     
    ·  Connect power to the balance 
     
    ·  For best performance, let the balance warm up for  30-60 minutes and 
    calibrate before using 
      
    5.2  LEVELLING THE BALANCE 
     
     
      After  placing  the  balance  in  a  suitable  place,  
    level it by using the spirit level on the rear of t
    he 
    balance.  To  level  the  balance  turn  the  two  
    adjustable  feet  at  the  rear  of  the  balance  until 
    the bubble in the spirit level is centred.  
    5.3  WARM-UP TIME 
     
     
         
    Attach  the  power  supply  cable  to  the  connector  
    on  the  rear  of  the  balance.  Plug  the  power 
    supply  module  into  the  mains.    The  display  will  
    indicate  the  balance  serial  number  (if  set)  and  
    the  software  revision  number  followed  by  the 
    capacity  of  the  balance.  Next  the  balance  will 
    run  a  self-test  by  displaying  all  segments 
    Screws 
    with nuts 
    Label      
    						
    							 
    © Adam Equipment Company 2011  
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      followed by a symbol indicating the balance is in  
    busy  mode.  If  the  balance  serial  number  is  not  
    set  the  display  will  show  dashes.  The  display 
    will show zeroes accompanied by the 
    0 
    symbol.  If  the  balance  is  not  used  for  a  long 
    time, it will go back to the auto-calibration mode.
     
    Before  you  start  weighing,  you  have  to  wait  for  the
      balance  to  achieve  a 
    stable  internal  temperature.    Typical  initial  warm- up  time  suggested  for  a 
    balance already at room temperature is about 1 hour .  
     
     
      A  stable  sign  ~  is  shown  when  the  balance  is  in  
    stable  condition.    It  will  turn  off  if  the  balance 
    is 
    not stable.  
    Exact zero is shown when the 
    “0 “ symbol is 
    on to the left of the display area. 
    6  DISPLAY 
     
     
    This  display  includes  areas  for  the  weight  value  (u p  to  7 
    digits),  symbols  for  common  weighing  units,  tare,  s tability, 
    zero,  arrows  used  for  check  weighing,  a  0-100%  bar  graph 
    and a text area for menu. 
     
    The LCD has 7 x 7-segment digits for the weight and  10 x 14-
    segment  digits  for  messages,  symbols  for  weighing  u nits  and 
    common use such as stability etc.     
    The  14  segment  digits  allow  a  large  amount  of  flexi bility  for 
    any  unusual  weighing  unit,  and  messages  concerning  
    operation or errors.       
    						
    							 
    © Adam Equipment Company 2011  
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    The  Percentage  indicator  known  as  capacity  tracker  has  10 
    large  segments  for  showing  the  percentage  of  the  to tal  range 
    used. This is also used during check-weighing.   
    The  10  digit  text  area  is  used  to  display  the  curre nt  weighing 
    mode  or  to  guide  the  user  through  processes  such  as   density 
    determination.  
      
    SYMBOLS AND TEXT
     
     
    The LCD has unique symbols to indicate the followin g: 
     
    0 
      Zero 
     Busy   
     
    Stable 
     A bar graph with set point markers   
    g, mg, kg, ct  
    g/cc, Pcs, %, M, and S  Symbols shown for the units and modes  
        
    INDICATORS  
    “CAL” 
    When calibration is occurring or about to occur 
    “ºC”  When  a  temperature  is  shown  or  a  temperature  driven
     
    calibration is to occur 
    “ti”  For a time driven calibration 
    “Net” When a net weight is shown 
    “PARTS” When the balance is in the Parts counting mode 
    “PERCENT” When the balance is in the Percent weighing mode 
    “NT”  When the balance is in the Net/ Total mode 
    “0%”, “100%” When  the  capacity  tracker  is  showing  percent  of  max
    imum 
    range used 
      
        
         
    						
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