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AEM E85 High Flow Fuel Pump 501205 User Manual

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    							AEM  3 20-E  L P H F U EL P UM PS
    1 00%  G aso lin e , E th ano l  &
    M eth ano l  C om patib le
     
     
    P art N um ber(s ) 5 0-1 200, 5 0-1 205, 5 0-1 210, 5 0-1 215, 5 0-1 220 
     
    A EM  P erfo rm ance E le ctr o nic s
    2 205 1 26th  S tr e et U nit  A , H aw th orn e, C A . 9 0250
    P hone: ( 3 10) 4 84-2 322 F ax: ( 3 10) 4 84-0 152
    h ttp ://w ww.a em ele ctr o nic s.c om
    I n str u ctio n P art N um ber: 1 0-1 200
    A EM  P art N um bers ; 5 0-1 200, 5 0-1 205, 5 0-1 210, 5 0-1 215, 5 0-1 220
      2 015 A EM  P erfo rm ance E le ctr o nic s
    T
    H IS  P R ODUCT IS  L E G AL IN  C ALIF O RNIA  F O R R AC IN G V EH IC LE S O NLY
    A N D S H OULD  N EVER  B E U SED  O N P U BLIC  H IG HW AYS 
    						
    							AEM  3 20 lp h E -8 5, M -1 00 &  G aso lin e H ig h F lo w  F uel P um p
    2
    © 2 014 A EM  P erfo rm ance E le ctr o nic s
    CAU TIO N!
    I n sta lla tio n o f  th e A EM  F uel  P um p re quir e s h andlin g o f  V ola tile  F uel.  It  is  im pera tiv e  th at a ll  w ork  is
    c arrie d o ut in  a  w ell- v e ntila te d a re a a nd a  fir e  e xtin guis her ra te d fo r c om bustib le  liq uid  is  w it h in  e asy
    r e ach o f  a ll  p ers onnel  w ork in g o n th e fu el  s yste m . E xtin guis h a ll  o pen fla m es, p ro hib it  s m okin g, a nd
    e lim in ate  a ll  s ourc es o f  s ta tic  e le ctric it y  o r a ny o th er s ourc e o f  ig nit io n B EFO RE p ro ceedin g w it h
    i n sta lla tio n.
    W ear p ro te ctiv e  c lo th in g, g oggle s, a nd g lo ve s ra te d fo r fu el.  C onta ct w it h  g asolin e, e th anol  o r m eth anol  is
    h azard ous to  y our h ealt h ; e nsure  th at y ou a re  w ell  p ro te cte d fr o m  c onta ct w it h  a ny o f  th ese fu els .
    T he A EM  “E ” F uel  p um p is  c om patib le  w it h  g asolin e, E th anol  o r M eth anol  a nd is  in te nded fo r in  ta nk
    u se. E nsure  th at th e w ir in g to  th e p um p is  c orre ctly  in sula te d a nd is  ra te d fo r u se in  a  g asolin e ta nk.
    E nsure  th at th ere  is  N O  p ossib ilit y  o f  a  p ow er le ad to  th e p um p c onta ctin g a  g ro und in  th e ta nk. U se  a
    f u se d c ir c u it fo r th e p um p w ith  a  fu se  r a te d a t 2 0 a m ps (N O T 3 0 A M PS!!). A EM  P ro vid es a n
    e xce lle nt c ir c u it p ro te ctio n h arn ess w ith  a  2 0A  c ir c u it b re ake r P N: 3 0-2 062 fo r fu el p um ps.
    A EM  F uel P um p K it P N: 5 0-1 200 (8 0m m b ody w ith  o ffs e t 1 1m m O D in le t a nd d is c h arg e in -lin e)
    Q uantity Desc rip tio n
    1 Alc ohol  C om patib le  (E th anol  &  M eth anol)  3 20 L P H F uel  P um p
    1 Alc ohol  C om patib le  E le ctric al  c onnecto r
    1 Pre -filt e r
    1 Fuel  H ose
    2 Hose C la m ps
    1 Pum p Is ola to r S le eve  (u sed in  s om e O EM  s ty le  a pplic atio ns)
    1 Pum p E nd Is ola to r (u sed in  s om e O EM  s ty le  a pplic atio ns)
    1 In stru ctio ns
    A EM  F uel P um p K it P N: 5 0-1 205 (8 0m m b ody w ith  2 2.5 m m  O D c e nte r in le t)
    Q uantity Desc rip tio n
    1 Alc ohol  C om patib le  (E th anol  &  M eth anol)  3 20 L P H F uel  P um p
    1 Alc ohol  C om patib le  E le ctric al  C onnecto r
    1 Pre -filt e r
    1 Fuel  H ose
    2 Hose C la m ps
    1 In stru ctio ns
    A EM  F uel P um p K it P N: 5 0-1 210 (7 0m m b ody w ith  o ffs e t 1 1m m O D in le t a nd d is c h arg e in -lin e)
    Q uantity Desc rip tio n
    1 Alc ohol  C om patib le  (E th anol  &  M eth anol)  3 10 L P H F uel  P um p 7 0m m B ody
    1 Alc ohol  C om patib le  E le ctric al  c onnecto r
    1 Pre -filt e r
    2 O rin gs
    1 In stru ctio ns
    A EM  F uel P um p K it P N: 5 0-1 215 (6 5m m B ody w ith  o ffs e t 1 1m m O D in le t a nd d is c h arg e in  lin e)
    S m ooth  n ip ple  w it h  m ount h ooks
    Q uantity Desc rip tio n
    1 Alc ohol  C om patib le  (E th anol  &  M eth anol)  3 20 L P H F uel  P um p 6 5m m B ody w it h
    s m ooth  n ip ple  a nd in te gra l  m ount h ooks
    1 Alc ohol  C om patib le  E le ctric al  C onnecto r
    1 Pre  F ilt e r 
    						
    							Cautio n a nd B O M  P age 3
    © 2 014 A EM  P erfo rm ance E le ctr o nic s
    2 O-R in gs
    1 In stru ctio ns
    A EM  F uel P um p K it P N: 5 0-1 220 (6 5m m B ody w ith  o ffs e t 1 1m m O D in le t a nd d is c h arg e in  lin e)
    S m ooth  n ip ple  w it h out m ount h ooks
    Q uantity Desc rip tio n
    1 Alc ohol  C om patib le  (E th anol  &  M eth anol)  3 20 L P H F uel  P um p 6 5m m B ody w it h
    s m ooth  n ip ple  a nd n o m ount h ooks
    1 Alc ohol  C om patib le  E le ctric al  C onnecto r
    1 Pre  F ilt e r
    2 O-R in gs
    1 In stru ctio ns
    E FI U se  O NLY
    T his  fu el  p um p is  in te nded fo r e le ctro nic  fu el  in je ctio n s yste m s o nly . It is  n ot s u ita ble  fo r c a rb ure te d
    e ngin es. T he fu el  p um p is  a n in  ta nk p um p a nd n ot s uit a ble  fo r e xte rn al  u se.
    N EVER ro ute  fu el  h oses th ro ugh th e in te rio r o f  a  c ar. T his  is  a  d angero us th in g to  d o. W heneve r
    p ossib le , u se a  d eliv e ry  tu be to  m ake th e c onnectio n fr o m  th e p um p d is charg e to  th e filt e r in  th e fr o nt o f
    t h e c ar. T he lin es s hould  b e ra te d to  w it h sta nd a t le ast tw ic e th e m axim um  p re ssure  o f  th e E FI  s yste m .
    A lc o hol b ased  f u els  e sp ecia lly  1 00%  s tr e n gth  a lc o hol f u el b urn s w it h  a  c o lo rle ss
    f la m e. IT  IS  IM PER ATIV E t h at a  t h oro ugh le ak c h eck is  m ad e b efo re  t h e e n gin e is
    s ta rte d  a n d t h ere  a re  N O  s o urc es o f ig nit io n o f a n y t y p e n ear t h e w ork  a re a.
    P um p flo w  a nd te st in fo rm atio n
    T he A EM  5 0-1 200 s erie s fu el  p um ps a re  flo w  te ste d b efo re  th ey le ave  th e fa cto ry  to  e nsure  th at th ey flo w
    n om in al  3 20 L P H @  4 3 P SI. *  T he flo w  c hart p re sente d b elo w  is  th e re sult  o f  flo w  te stin g 2 0 fu el  p um ps,
    e lim in atin g th e h ig hest a nd lo w est flo w in g s am ple s a nd a ve ra gin g th e b ala nce o f  th e flo w  d ata . T he d ata
    p re sente d is  flo w  in  p ounds p er h our (P PH), a nd s upporte d p ow er a t v a rio us fu el  p re ssure  le ve ls . T his
    t e st d ata  is  g enera te d u sin g th e A EM  E  fu el  p um p, A EM  R ace F uel  F ilt e r a nd a n A EM  u niv e rs al  fu el
    p re ssure  re gula to r w it h  th e o ptio nal  .2 50” re tu rn  o rific e. T he p um p v o lt a ge is  1 3.5 V  a nd th e c urre nt is  1 2
    A m ps fo r th is  te st. T he flo w  w ill  b e d iffe re nt a t th e e ngin e b ecause o f  lo sses th ro ugh th e b ala nce o f  th e
    f u el  d eliv e ry  s yste m . It  is  im porta nt to  e nsure  th at th e h oses o r lin es fo r th e fu el  d eliv e ry  s yste m  a re
    c le an, n ot k in ked, d o n ot p ass h ot e xhaust c om ponents  a nd a re  te rm in ate d c orre ctly . W e fin d
    i n adequate  fu el  d eliv e ry  o ft e n is  th e c ause o f  c alib ra tio n e rro rs  th at m ay b e d etrim enta l  to  e ngin e life . 
    						
    							AEM  3 20 lp h E -8 5, M -1 00 &  G aso lin e H ig h F lo w  F uel P um p
    4
    © 2 014 A EM  P erfo rm ance E le ctr o nic s
    W hen ro utin g fu el  lin es, it  is  im pera tiv e  th at th ey a re  p ro te cte d fr o m  ro ad h azard s a nd e xhaust s yste m
    h eat. T he fu el  lin e s hould  N EVER b e ro ute d n ear b atte ry  c able s. U se c la m ps to  s ecure  A N h ose e ve ry
    1 5 in ches, o r 2 4 in ches if  a  rig id  tu be is  u sed.
    T he fo llo w in g ta ble  w ill  h elp  y ou d ete rm in e w hic h h ose s iz e is  c orre ct fo r y our a pplic atio n: T hese s iz es
    a re  b ased o n a  n om in al  fu el  p re ssure  o f  4 3 p si.
    F uel  D eliv e ry  H ose S iz es
    G asolin e P ow ere d E ngin es
    U p to  4 99 H P .3 44” h ose -6 A N
    5 00 - 7 99 H P .4 37” h ose -8  A N
    9 00 –  1 100 H P .5 62” h ose -1 0 A N
    E -8 5 T ake a bove  s iz e a nd m ult ip ly  b y .6 8 s o -6  H P v a lu e w ill  s upport 3 40 H P
    E 100 T ake a bove  v a lu e a nd m ult ip ly  b y .5 0 s o -6  H P v a lu e w ill  s upport a bout 2 50 H P
    M -1 00 T ake a bove  v a lu e a nd m ult ip ly  b y .4 1 s o -6  H P v a lu e w ould  b e 2 04 H P
    T he a bove  ta ble  s hould  b e u sed fo r ty pic al  p assenger c ar a pplic atio ns. H ow eve r, fo r c usto m  a pplic atio ns
    t h e h ose ru n le ngth  w ill  a ffe ct fu el  d eliv e ry . If  y ou h ave  a  lo ng h ose ru n, th en th e a ctu al  flo w  w ill  h ave  to
    b e d ete rm in ed b y ru nnin g th e fu el  p um p in to  a  g ra duate d c ylin der, th en m easurin g th e flo w  v s . tim e a nd
    c alc ula tin g th e flo w  in  g allo ns p er h our (g /h ). A ls o n ote  th at if  fu el  b anjo s a re  u sed in  th e s yste m  b e s ure
    t h ey h ave  a dequate  fu el  flo w  c apabilit y . T he fu el  re tu rn  h oses s hould  b e o ne s iz e s m alle r th an th e
    d eliv e ry  h ose. F or th e e ngin e p ow er le ve ls  d escrib ed a bove , w e w ould  u se a  1 /2  (-8 ) d eliv e ry  h ose a nd a
    3 /8  (-6 ) re tu rn  h ose.
    E le ctr ic a l R equir e m ent
    T he s upply  v o lt a ge w ill  a ffe ct th e fu el  d eliv e ry  o f  th e A EM  F uel  P um p. T he ty pic al  e le ctric al  s yste m  o n
    m odern  c ars  is  b etw een 1 3.2  –  1 4.2  v o lt s . A lt h ough th e A EM  fu el  p um p w ill  ru n a t lo w er v o lt a ges th e flo w
    w ill  b e lo w er. E nsu re  th e v o lta ge is  1 3.5 V  a t th e p um p.
     T he c urre nt re quir e m ent is  m in im um  1 0 a m ps.
    T he c orre ct w ir e  s iz e w ill  b e d ete rm in ed b y th e le ngth  o f  w ir e , th e w ir e  ty pe a nd th e re sis ta nce o f  a ny
    t e rm in als , s plic es o r s old er jo in ts  in  th e e le ctric al  o r g ro und s upply . T he g ro und is  e qually  im porta nt a nd
    t h e p re fe rre d g ro und is  to  ro ute  th e g ro und w ir e  to  a  s ta r g ro und s ourc e th at is  d ir e ctly  a tta ched to  th e 
    						
    							Cautio n a nd B O M  P age 5
    © 2 014 A EM  P erfo rm ance E le ctr o nic s
    b atte ry  n egativ e  p ost. T he m in im um  w ir e  g auge is  1 2ga. T XL w ir e . T w elv e  fe et (1 2’) o f  T O TA L C IR CUIT
    l e ngth  (p ow er &  g ro und) 1 2 g a. is  re quir e d a nd T w enty  fe et (2 0’)  1 0 g a. is  re quir e d.
    B efo re  w ir in g th e p um p to  th e e le ctr ic a l s y ste m  m ake  s u re  th e p ola rity  is  c o rre ct. C onnectin g
    t h e p um p w ith  r e ve rs e  p ola rity  w ill d am age th e p um p a nd is  n ot c o ve re d u nder w arra nty .
    P le ase  n ote ; th e c o nnecto r o n th e A EM  3 20-E  L P H F uel P um p h as a  s m all in su la te d w ir e  o n it
    b etw een th e p ositiv e  a nd n egativ e  te rm in als . It m ust r e m ain  p la ce , d o n ot c u t it o ff. 
    I n sta lla tio n N ote s
    W hen in sta llin g th e A EM  E  p um p in to  a  n ew  fu el  ta nk, w e re com mend th at th e p um p is  lo cate d in  a
    s um p o r a  c ham ber w here  b afflin g is  u sed to  re duce fu el  s lo sh.
    B EFO RE S TA RTIN G  T H E V EHIC LE , C HECK T H E E NTIR E F U EL D ELIV ERY S YSTE M  F O R L E AKS
    A ND R EPAIR  A NY L E AK B EFO RE S TA RTIN G  T H E V EHIC LE . 
    W arra n ty
    A dvanced E ngin e M anagem ent In c. w arra nts  to  th e c onsum er th at a ll  A EM  E le ctr o nic s p ro ducts  w ill  b e f re e f ro m  d efe cts  in
    m ate ria l  a nd w ork m anship  f o r a  p erio d o f tw elv e m onth s f ro m  d ate  o f th e o rig in al  p urc hase. P ro ducts  th at f a il  w it h in  th is  1 2-
    m onth  w arra nty  p erio d w ill  b e r e pair e d o r r e pla ced w hen d ete rm in ed b y A EM  th at th e p ro duct f a ile d d ue to  d efe cts  in  m ate ria l
    o r w ork m anship . T his  w arra nty  is  lim it e d to  th e r e pair  o r r e pla cem ent o f th e A EM  p art. In  n o e vent s hall  th is  w arra nty  e xceed
    t h e o rig in al  p urc hase p ric e o f th e A EM  p art n or s hall  A EM  b e r e sponsib le  f o r s pecia l,  in cid enta l  o r c onsequentia l  d am ages o r
    c ost in curre d d ue to  th e f a ilu re  o f th is  p ro duct. W arra nty  c la im s to  A EM  m ust b e tr a nsporta tio n p re paid  a nd a ccom panie d w it h
    d ate d p ro of o f p urc hase. T his  w arra nty  a pplie s o nly  to  th e o rig in al  p urc haser o f p ro duct a nd is  n on-tr a nsfe ra ble . A ll  im plie d
    w arra ntie s s hall  b e lim it e d in  d ura tio n to  th e s aid  1 2-m onth  w arra nty  p erio d. Im pro per u se o r in sta lla tio n, a ccid ent, a buse,
    u nauth oriz ed r e pair s  o r a lt e ra tio ns v oid s th is  w arra nty . A EM  d is cla im s a ny lia bilit y  f o r c onsequentia l  d am ages d ue to  b re ach
    o f a ny w rit te n o r im plie d w arra nty  o n a ll  p ro ducts  m anufa ctu re d b y A EM . W arra nty  r e tu rn s w ill  o nly  b e a ccepte d b y A EM
    w hen a ccom panie d b y a  v alid  R etu rn  M erc handis e A uth oriz atio n ( R M A) n um ber.  P ro duct m ust b e r e ceiv ed b y A EM  w it h in  3 0
    d ays o f th e d ate  th e R M A is  is sued.
    P le ase n ote  th at b efo re  A EM  c an is sue a n R M A f o r a ny e le ctr o nic  p ro duct, it  is  f ir s t n ecessary  f o r th e in sta lle r o r e nd u ser to
    c onta ct th e te ch lin e a t 1 -8 00-4 23-0 046 to  d is cuss th e p ro ble m .  M ost is sues c an b e r e solv ed o ver th e p hone.  U nder n o
    c ir c um sta nces s hould  a  s yste m  b e r e tu rn ed o r a  R M A r e queste d b efo re  th e a bove p ro cess tr a nspir e s.
    A EM  w ill  n ot b e r e sponsib le  f o r e le ctr o nic  p ro ducts  th at a re  in sta lle d in corre ctly , in sta lle d in  a  n on-a ppro ved a pplic atio n,
    m is used, o r ta m pere d w it h . In  th e c ase o f th e A EM  F uel  P um p, in corre ct p ola rit y  ( + & - w ir e s c ro ssed) w ill  n ot b e w arra nte d. 
    P ro per f u el  f ilt r a tio n b efo re  a nd a fte r th e f u el  p um p a re  e ssentia l  to  f u el  p um p lif e . A ny p um p r e tu rn ed w it h  c onta m in atio n w ill
    n ot b e w arra nte d. 
      A ny A EM  e le ctr o nic s p ro duct c an b e r e tu rn ed f o r r e pair  if  it  is  o ut o f th e w arra nty  p erio d. T here  is  a  m in im um  c harg e o f
    $ 50.0 0 f o r in spectio n a nd d ia gnosis  o f A EM  e le ctr o nic  p arts . P arts  u sed in  th e r e pair  o f A EM  e le ctr o nic  c om ponents  w ill  b e
    e xtr a . A EM  w ill  p ro vid e a n e stim ate  o f r e pair s  a nd r e ceiv e w rit te n o r e le ctr o nic  a uth oriz atio n b efo re  r e pair s  a re  m ade to  th e
    p ro duct.
    N eed a ddit io nal  h elp ?  C onta ct th e A EM  P erfo rm ance E le ctr o nic s te ch d epartm ent a t 
    1 -8 00-4 23-0 046 o r te ch@ aem pow er.c om , o r v is it  th e A EM  P erfo rm ance E le ctr o nic s f o ru m  a t h ttp ://f o ru m .a em pow er.c om /
    f o ru m / 
    						
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