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AEM Engine Position Module 303250 User Manual

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    WARNING: 
    ! 
    This installation is not for the electronic novice or the PC 
    illiterate! Use this system with EXTREME caution!  If you are not 
    well versed in electronics and vehicle instrumentation or are not 
    PC literate, please do not attempt the installation.   Refer the 
    installation to an AEM trained tuning shop.  A list of AEM 
    trained tuning shops is available at 
    http://www.aemelectronics.com/dealer_locator.php or by calling 
    800-423-0046. You should also visit the AEM  Tech Forum at 
    http://www.aemelectronics.com 
     
    NOTE: AEM holds no responsibility for any engine damage that 
    results from the misuse of this product! 
     
     
     
     
     
     
     
     
     
     
     
    AEM Performance Electronics 2205 126th Street Unit A, Hawthorne, CA. 90250 Phone: (310) 484-2322 Fax: (310) 484-0152 http://www.aemelectronics.com Instruction Part Number: 10-3250 Rev A  2012 AEM Performance Electronics This product is Legal in California for racing vehicles only and should never be used on public highways. 
     
    P/N 30-3250 EPM PUCK 
    Instruction Manual  
    						
    							 Page 2 10-3250 for 30-3250 EPM Puck RevA 022212 
    KIT CONTENTS 
     
     1 x 35-3250 EPM ASSEMBLY 
     1 x 10-9910 DECAL, EPM MODULE 
     1 x 10-3250 INSTRUCTION MANUAL 
     1 x 10-922S SILVER AEM DECAL 
     
    INSTALLATION TIPS 
     
    1. Read through the entire manual and instructions before beginning the 
    installation.   
    2. Disconnect the negative battery cable(s) before beginning any work. 
    3. Maintain a clean and neat work area through out the installation. 
    4. When raising or working under a vehicle, use properly rated stands/jacks. 
    5. Make sure all connectors are fully seated and inserted. 
    6. Make sure all components and cables are routed and installed away from any 
    direct heat sources or sharp objects. 
     
    TABLE OF CONTENTS 
     
     Overview     2 
     EPM Wiring – Connector Pinout  3 
     Mounting/Dimensions   3 
    o Bottom Overview   3 
    o Mounting Adapter Dimensions 4 
    o Drive Detail & Dimensions  5 
     Specifications                  6 
     Warranty                         6 
     
    OVERVIEW 
     
    AEM ENGINE POSITION MODULE (EPM) 
     
    The universal AEM Engine Position Sensor (EPM) Puck is an adaptable unit that allows 
    the use of a coil on plug or wasted spark ignition system and can be used with any 
    aftermarket engine management system that recognizes the common 24 – 1 input for 
    crank and cam signal.  The EPM provides precise engine position using dual zero 
    speed optical sensors. This offers the advantage of immediate signal generation when 
    the engine is cranked. 
    						
    							 Page 3 10-3250 for 30-3250 EPM Puck RevA 022212 
    EPM WIRING - CONNECTOR PINOUT 
     
    1. The  EPM  has  a  short  cable  with  a  4  Pin  Deutsch  connector,  supplied  with  the 
    EPM  is  the  mating  connector  housing  with  5  crimp  terminals.  The  connector 
    pinouts are shown in figure 1. 
    2. The  EPM  outputs  a  12V  square  wave,  24  crank  signals  and  1  short  pulse  cam 
    signal every 360 degrees. 
     
    Pin Description Wire Color 
    1 CRANK Yellow 
    2 GROUND Black 
    3 CAM White 
    4 12V Switched Powered During Cranking Red 
     
     
     
     
    MOUNTING/DIMENSIONS 
     
     
     
     
     
     
     
     
     
     
     
     Figure 2.  Bottom View of EPM 
    Figure 1.  4 Pin EPM Deutsch Connector, Wire Entry View  
    						
    							 Page 4 10-3250 for 30-3250 EPM Puck RevA 022212 
     Figure 3.  EPM Mounting Adapter Dimensions  
    						
    							 Page 5 10-3250 for 30-3250 EPM Puck RevA 022212 
    Figure 4.  EPM Drive Detail & Dimensions 
      
    						
    							 Page 6 10-3250 for 30-3250 EPM Puck RevA 022212 
    SPECIFICATIONS  
     
    EPM Puck 
     Supply Voltage  12V (nominal) 
     Input Channels  1 x 12V Switched Power During Cranking 
     1 x Ground 
     Output Channels 
      
     1 x CAM 
     1 x CRANK 
     CAM Ouptut  1 
     Crank Output  24 
     Sensors  2 X Zero Speed Optical 
     Operating Voltage (nominal)  8-16 volts dc 
     Enclosure Size  2.9”Ø x 1.16”Height/1.635”Height with Studs 
    73.7mmØ x 29.5mm Height/41.5mm Height with Studs 
     Weight  0.52 lbs / 235.9 grams 
     
    WARRANTY 
     
    12 Month Limited Warranty  Advanced Engine Management, Inc. warrants to the consumer that all AEM High Performance products will be free from defects in material and workmanship for a period of twelve (12) months from date of the original purchase. Products that fail within this 12 month warranty period will be repaired or replaced at AEM’s option, when determined by AEM that the product failed due to defects in material or workmanship.  This warranty is limited to the repair or replacement of the AEM part. In no event shall this warranty exceed the original purchase price of the AEM part nor shall AEM be responsible for special, incidental or consequential damages or cost incurred due to the failure of this product.  Warranty claims to AEM must be transportation prepaid and accompanied with dated proof of purchase. This warranty applies only to the original purchaser of product and is non-transferable. All implied warranties shall be limited in duration to the said 12 month warranty period. Improper use or installation, accident, abuse, unauthorized repairs or alterations voids this warranty.  An AEM Warranty Claim Form Must Accompany All Warranty Claims. Products returned to AEM with no Return Goods Authorization and or No Warranty Claim Form may be rejected and returned to sender.  AEM disclaims any liability for consequential damages due to breach of any written or implied warranty on all products manufactured by AEM. Warranty returns will only be accepted be AEM when accompanied by a valid Return Goods Authorization (RGA) number. Credit for defective products will be issued pending inspection. Product must be received by AEM within 30 days of the date RGA was issued.  AEM ELECTRONICS – ALL –  Please note that before we can issue an RGA, it is first necessary for the installer or end user to contact our AEM Electronics tech department at (800) 423-0046 or e-mail us at [email protected] to discuss the problem. Most issues can be solved over the phone. Under no circumstances should a system be returned or RGA requested before the above process transpires.  AN AEM WARRANTY CLAIM FORM MUST ACCOMPANY ALL ELECTRONICS WARRANTY CLAIMS. AEM ELECTRONIC Products returned to AEM with no RGA and or No Warranty Claim Form may be rejected and returned to sender.  A copy of the AEM Warranty Claim Form can be e-mailed or faxed by contacting (310) 484-2322 or e-mail us at [email protected] and ask for Warranty/Claims Department.  Any AEM electronics product can be returned for repair if it is out of the warranty period. There is a minimum charge of $50.00 for inspection and diagnosis of AEM electronic parts. Parts used in the repair of AEM electronic components will be extra. AEM will provide an estimate of repairs and receive written or electronic authorization before repairs are made to the product.  
    Need additional help?  Contact the AEM Performance Electronics tech department at  
    1-800-423-0046 or [email protected], or visit the AEM Performance Electronics 
    forum at http://forum.aempower.com/forum/ 
      
    						
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