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AEM Porsche 20072009 9971 Turbo 20052008 Carrera 303905 User Manual
AEM Porsche 20072009 9971 Turbo 20052008 Carrera 303905 User Manual
Have a look at the manual AEM Porsche 20072009 9971 Turbo 20052008 Carrera 303905 User Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 223 AEM manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
07-0 9 P ors c h e 9 97.1 T urb o M /T , 31 © 2 015 A EM P erfo rm ance E le ctr o nic s EXPA NSIO N O UTP UTS T he A EM A dapte r In te rfa ce in clu des th re e a ddit io nal lo w sid e o utp uts ( O N/O FF 6 A M ax, n ot P W M-a ble ) a nd th re e a ddit io nal lo w sid e re la y d riv e rs (5 00m A M ax, n ot P W M-a ble ). T hese o utp uts c an b e re - c onfig ure d in th e O utp ut F unctio n A ssig nm ents w iz ard ta b.
32 © 2 015 A EM P erfo rm ance E le ctr o nic s P /N 3 0-3 905 A lt h ough re config ura ble , th e A EM b ase c alib ra tio n h as th ese e xpansio n o utp uts s etu p a s fo llo w s: P ors ch e 9 97.1 T urb o Outp ut Pin Functio n CAN_LS 0 AEM A dapte r, P ors che H eader S id e, C onnecto r 3 , P in 3 1 Ele ctro nic B ypass V alv e D ir e ct C ontro l CAN_LS 1 AEM A dapte r, P ors che H eader S id e, C onnecto r 3 , P in 1 6 Turb ocharg er E le ctro nic W ate r P um p D ir e ct C ontro l CAN_LS 2 AEM A dapte r, P ors che H eader S id e, C onnecto r 3 , P in 1 a nd P in 2 6 Vario cam P lu s L o/H i C am D ir e ct C ontro l CAN_R ela yC trl_ 0 AEM A dapte r, P ors che H eader S id e, C onnecto r 4 , P in 2 5 Engin e C om partm ent B lo w er F an R ela y C ontro l CAN_R ela yC trl_ 1 AEM A dapte r, P ors che H eader S id e, C onnecto r 4 , P in 2 7 A/C C om pre ssor R ela y C ontro l CAN_R ela y_C trl_ 2 AEM A dapte r, P ors che H eader S id e, C onnecto r 4 , P in 3 1 Engin e C om partm ent B lo w er F an R ela y C ontro l P ors ch e 9 97.1 N on T urb o Outp ut Pin Functio n CAN_LS 0 AEM A dapte r, P ors che H eader S id e, C onnecto r 3 , P in 3 1 Ava ila ble CAN_LS 1 AEM A dapte r, P ors che H eader S id e, C onnecto r 3 , P in 1 6 In ta ke F la p 1 (o n e quip ped m odels ) CAN_LS 2 AEM A dapte r, P ors che H eader S id e, C onnecto r 3 , P in 1 a nd P in 2 6 Vario cam P lu s L o/H i C am D ir e ct C ontro l
07-0 9 P ors c h e 9 97.1 T urb o M /T , 33 © 2 015 A EM P erfo rm ance E le ctr o nic s CAN_R ela yC trl_ 0 AEM A dapte r, P ors che H eader S id e, C onnecto r 4 , P in 2 5 Engin e C om partm ent B lo w er F an R ela y C ontro l CAN_R ela yC trl_ 1 AEM A dapte r, P ors che H eader S id e, C onnecto r 4 , P in 2 7 A/C C om pre ssor R ela y C ontro l CAN_R ela y_C trl_ 2 AEM A dapte r, P ors che H eader S id e, C onnecto r 4 , P in 3 1 Ava ila ble
34 © 2 015 A EM P erfo rm ance E le ctr o nic s P /N 3 0-3 905 FU EL P UM PS T he P ors che 9 97.1 T urb o is e quip ped w it h tw o fu el p um ps. F uel p um p 1 w ill p rim e a t k ey o n (L ow sid e 0 ) a nd ru n w hen th e e ngin e is ru nnin g. F uel p um p 2 (L ow sid e 2 ) is u ser c onfig ura ble a nd w ill a ctiv a te o nly w hen b oth th ro ttle a nd R PM g o a bove th e F uel P um p 2 O n T hro ttle a nd F uel P um p 2 O n R PM a nd r e m ain a ctiv e u ntil th ro ttle o r R PM d ip b elo w th e F uel P um p 2 O ff T hro ttle o r F uel P um p 2 O ff R PM c ondit io ns. T his is c onfig ura ble in th e O utp ut F unctio n A ssig nm ents ta b o f th e w iz ard .
07-0 9 P ors c h e 9 97.1 T urb o M /T , 35 © 2 015 A EM P erfo rm ance E le ctr o nic s IN FIN IT Y E M S IN STA LLA TIO N T he fo llo w in g in sta lla tio n in stru ctio ns a re s how n o n a P ors che 9 97.1 T urb o c oupe. In sta lla tio n o n a P ors che 9 97.1 T urb o c onve rtib le w ill v a ry . Ste p 1 O pen th e h ood a nd d is connect th e b atte ry . L ow er th e re ar s eats a nd lo cate th e f a cto ry s ub-w oofe r C are fu lly p ull o ut th e tw o p la stic s ub- w oofe r p ort trim p ie ces. Ste p 2 R em ove th e tw o re ar s eat b ra ckets Ste p 3 R em ove th e tw o b olt s b elo w th e s ubw oofe r p orts .
36 © 2 015 A EM P erfo rm ance E le ctr o nic s P /N 3 0-3 905 Ste p 4 S lid e th e s ubw oofe r a ssem bly fo rw ard , u n-c lip th e p ow er c onnecto r a nd re m ove t h e s ubw oofe r. Ste p 5 P ull th e c ente r o f th e c arp et p ad u p w hile p ullin g th e e nds in w ard to re m ove t h e c arp et p ad, e xposin g th e E CU s helv e s. Ste p 6 R em ove th e fiv e 1 0m m n uts fa ste nin g t h e E CU s helv e s to th e c ar a nd flip th em o ve r, e xposin g th e D M E.
07-0 9 P ors c h e 9 97.1 T urb o M /T , 37 © 2 015 A EM P erfo rm ance E le ctr o nic s Ste p 7 R em ove th e fo ur b olt s a nd tw o n uts f a ste nin g th e D M E a nd 4 W D c ontro lle r t o th e s helf. R em ove th e fiv e e le ctric al c onnecto rs to th e D M E a nd re m ove th e D M E a nd 4 W D c ontro lle r b ra ckets a s t h ey w ill n ot b e re -u sed. Ste p 8 T o m ake ro om fo r th e A EM In fin it y , th e r e la y c arrie r o n th e d riv e rs s id e o f th e v e hic le m ust b e m odifie d a s h alf o f th e h old er is u nused. R em ove th e re la ys/ f u ses a nd c ut th e h old er d ir e ctly in h alf. R epla cem ent re la y h old ers c an b e p urc hased fr o m P ors che fo r ~ $30 a nd t h e P ors che p art n um ber is 9 96.6 10.1 11.0 0. Ste p 9 R e-in sta ll th e re la ys/fu ses in th e s how n o rie nta tio n a nd a dd a p ie ce o f th e s upplie d v e lc ro a s s how n.
38 © 2 015 A EM P erfo rm ance E le ctr o nic s P /N 3 0-3 905 Ste p 1 0 P lu g in b oth e nds o f th e In fin it y a dapte r i n a nd a ffix th e a dapte r a nd 4 W D c ontro lle r to th e v e hic le w it h th e s upplie d v e lc ro . Ste p 1 1 In sta ll th e In fin it y a nd re la y h old er a s s how n u sin g th e s upplie d v e lc ro . Ste p 1 2 T he fin is hed in sta ll s hould lo ok s im ila r to t h is . R oute U SB/L oggin g/A UX/A EM N et c able s/w ir e s a s d esir e d. R e-in sta ll th e a lu m in um s helf, c arp et, a nd s ubw oofe r i n re ve rs e o rd er fr o m re m ova l.
07-0 9 P ors c h e 9 97.1 T urb o M /T , 39 © 2 015 A EM P erfo rm ance E le ctr o nic s PIN O UTS Pors ch e P in outs Pin 2007-2 009 P ors ch e 9 97.1 T urb o 2005-2 008 P ors ch e 9 97.1 C arre ra Adap te r P in In fin it y P in Hard w are R efe re nce Fu nctio n Hard w are S pecif ic atio n Note s 1 1 DM E R ela y, T erm in al 1 5 DM E R ela y, T erm in al 1 5 A2-9 8, A 2-1 06 C1-6 5 +12V Ig nit io n S w it c h Ig nit io n S w it c h 10K P ulld ow n Full tim e b atte ry p ow er m ust b e a vaila ble a t C 1-1 0 b efo re th is in put is t r ig gere d. 2 DM E R ela y, T erm in al 3 0 DM E R ela y, T erm in al 3 0 A2-9 9, A 2-1 00 C1-1 0 +12V R 8C C PU +12V P erm P ow er Dedic ate d P ow er C PU Full tim e b atte ry p ow er 3 W-W ir e W-W ir e A2-1 14 --- --- --- --- --- 4 Gro und, E le ctr o nic s Gro und, E le ctr o nic s A2-9 4, A 2-9 5, A 2-9 6, A 2-9 7, A 2-1 15, A 2-1 16, A 2-1 17 C1-3 0, C 1-5 5, C 1-6 0, C 1-7 3, C 2-3 , C 2-3 9, C 2-4 0 GND Pow er G ro und Pow er G ro und Batte ry g ro und 5 Gro und, F uel I n je cto rs Gro und, F uel I n je cto rs A2-9 4, A 2-9 5, A 2-9 6, A 2-9 7, A 2-1 15, A 2-1 16, A 2-1 17 C1-3 0, C 1-5 5, C 1-6 0, C 1-7 3, C 2-3 , C 2-3 9, C 2-4 0 GND Pow er G ro und Pow er G ro und Batte ry g ro und 6 Gro und, O utp ut S ta ges Gro und, O utp ut S ta ges A2-9 4, A 2-9 5, A 2-9 6, A 2-9 7, A 2-1 15, A 2-1 16, A 2-1 17 C1-3 0, C 1-5 5, C 1-6 0, C 1-7 3, C 2-3 , C 2-3 9, C 2-4 0 GND Pow er G ro und Pow er G ro und Batte ry g ro und 7 Thro ttle M oto r A ctu ato r + O pen Thro ttle M oto r A ctu ato r + O pen A1-1 21 C1-5 4 Harn ess_H B r id ge0_1 HBrid ge0_1 5.0 A m ax T hro ttle C ontr o l H brid ge D riv e +12V to o pen 8 DM E R ela y, T erm in al 8 7 DM E R ela y, T erm in al 8 7 A1-3 , A 1-4 , A 1-5 C1-6 1, C 1-6 4 +12V +12V 12 V olt P ow er F ro m R ela y Rela y m ust b e c ontr o lle d b y + 12V r e la y c ontr o l s ig nal f ro m p in C 1-2 9 9 Thro ttle M oto r A ctu ato r - C lo se Thro ttle M oto r A ctu ato r - C lo se A1-1 20 C1-5 3 Harn ess_H B r id ge0_0 HBrid ge0_0 5.0 A m ax T hro ttle C ontr o l H brid ge D riv e +12V to c lo se 2 1 O2 S ensor H eate r B 2S 2 O2 S ensor H eate r B 2S 2 --- --- --- --- --- --- 2 O2 S ensor P um p C urre nt R egula to r B 1S 1 O2 S ensor P um p C urre nt R egula to r B 1S 1 A2-8 2 C1-5 UEG O 1 IA UEG O 1 IA UEG O 1 IA O2 s ensor 1 p um p c urre nt r e gula to r 3 --- --- --- --- --- --- --- --- 4 --- --- --- --- --- --- --- --- 5 O2 S ensor P um p C urre nt R egula to r O2 S ensor P um p C urre nt R egula to r A2-8 3 C1-6 UEG O 1 IP UEG O 1 IP UEG O 1 IP O2 s ensor 1 p um p c urre nt r e gula to r
40 © 2 015 A EM P erfo rm ance E le ctr o nic s P /N 3 0-3 905 B1S 1 B1S 1 6 O2 S ensor P um p C urre nt R egula to r B 2S 1 O2 S ensor P um p C urre nt R egula to r B 2S 1 A2-8 6 C2-4 8 UEG O 2 IA UEG O 2 IA UEG O 2 IA O2 s ensor 2 p um p c urre nt r e gula to r 7 O2 S ensor H eate r B 1S 2 O2 S ensor H eate r B 1S 2 --- --- --- --- --- --- 8 O2 S ensor G ro und B 2S 2 O2 S ensor G ro und B 2S 2 --- --- --- --- --- --- 9 O2 S ensor G ro und B 1S 1 O2 S ensor G ro und B 1S 1 A2-8 4 C1-8 UEG O 1 V M UEG O 1 V M UEG O 1 V M O2 s ensor 1 g ro und 10 O2 S ensor G ro und B 2S 1 O2 S ensor G ro und B 2S 1 A2-8 8 C2-4 5 UEG O 2 V M UEG O 2 V M UEG O 2 V M O2 s ensor 2 g ro und 11 O2 S ensor G ro und B 1S 2 O2 S ensor G ro und B 1S 2 --- --- --- --- --- --- 12 --- --- --- --- --- --- --- --- 13 O2 S ensor H eate r B 2S 1 O2 S ensor H eate r B 2S 1 A2-1 18 C2-4 9 UEG O 2 H eat UEG O 2 H eat UEG O 2 H eat O2 s ensor 2 h eate r 14 O2 S ensor S ig nal B 2S 2 O2 S ensor S ig nal B 2S 2 --- --- --- --- --- --- 15 O2 S ensor S ig nal B 1S 1 O2 S ensor S ig nal B 1S 1 A2-8 5 C1-7 UEG O 1 U N UEG O 1 U N UEG O 1 U N O2 s ensor 1 s ig nal 16 O2 S ensor S ig nal B 2S 1 O2 S ensor S ig nal B 2S 1 A2-8 9 C2-4 6 UEG O 2 U N UEG O 2 U N UEG O 2 U N O2 s ensor 2 s ig nal 17 O2 S ensor S ig nal B 1S 2 O2 S ensor S ig nal B 1S 2 --- --- --- --- --- --- 18 --- --- --- --- --- --- --- --- 19 O2 S ensor H eate r B 1S 1 O2 S ensor H eate r B 1S 1 A2-1 19 C1-4 UEG O 1 H eat UEG O 1 H eat UEG O 1 H eat O2 s ensor 1 h eate r 20 --- --- --- --- --- --- --- --- 21 Engin e C om partm ent T em p S ensor Engin e C om partm ent T em p S ensor A2-9 0 C2-1 6 Analo g T em p 5 Air b ox T em pera tu re 2.4 9K p ullu p to 5 V Main in put to b lo w er f a n c ontr o l 22 5v S upply M ass A ir flo w S ensor 5v S upply M ass A ir flo w S ensor A2-9 1 C1-4 2 Sensor + 5V Sensor + 5V Regula te d, f u sed + 5V s upply f o r s ensor p ow er Analo g s ensor p ow er 23 --- --- --- --- --- --- --- --- 24 O2 S ensor P um p C urre nt R egula to r B 2S 1 O2 S ensor P um p C urre nt R egula to r B 2S 1 A2-8 7 C2-4 7 UEG O 2 IP UEG O 2 IP UEG O 2 IP O2 s ensor 2 p um p c urre nt r e gula to r 3 1 Valv e L if t C ontr o l B 1 Valv e L if t C ontr o l B 1 --- --- CA N L ow sid e 2 Valv e L if t C ontr o l B 1 On/O ff o nly lo w sid e s w it c h, 6 A m ax Not P W M-a ble , s ee s etu p w iz ard f o r c onfig ura tio n 2 Fuel In je cto r C ylin der 5 Fuel In je cto r C ylin der 5 A1-6 5 C1-5 7 In je cto r 5 In je cto r 5 Satu ra te d o r p eak a nd h old , 3 A m ax c ontin uous In je cto r 5 3 Valv e, T ank V ent Valv e, T ank V ent --- --- --- --- --- --- 4 Acuta tio n C harg e A ir P re ssure P osit io ner B 2 Acuta tio n C harg e A ir P re ssure P osit io ner B 2 A1-6 3 C2-4 3 Low sid e 8 VTG T urb o B oost C ontr o l B 2 Low sid e s w it c h, 4 A m ax w it h in te rn al f ly back d io de. I n ductiv e lo ad s hould N O T h ave f u ll tim e p ow er Low sid e s w it c h, 4 A m ax w it h in te rn al f ly back d io de. I n ductiv e lo ad s hould N O T h ave f u ll tim e p ow er 5 Oil T em pera tu re S ensor Oil T em pera tu re S ensor A1-4 8 C1-6 8 Analo g T em p 3 Oil T em pera tu re 2.4 9K p ullu p to 5 V See s etu p w iz ard f o r c onfig ura tio n