Aimco Brakes AcraDyne 1000 2000 Series Pistol Nutrunner Manual

							PO Box 16460, Portland OR 97292-0460  • 800-852-1368 • Fax 800-582\
-9015
www.aimco-global.com
AcraDyne 1000 & 2000 Series 
Pistol Nutrunners
 Operations Manual 
						

							Introduction
SAVE THESE INSTRUCTIONS
1) WORK AREA
 a) Keep work area clean and well lit. Cluttered and dark areas invite accid\
ents.
 b)  Do not operate power tools in explosive atmospheres, such as the presenc\
e of flammable liquids, gases or dust. Power tools create sparks which may ignite  
    the dust or fumes.
 c) Keep children and bystanders away while operating a power tool. Distract\
ions can cause you to lose control.
2) ELECTRICAL SAFETY
 a) Power tool plugs must match the outlet. Never modify the plug in any way\
. Do not use any adapter plugs with earthed (grounded) power tools.    
    Unmodified plugs and matching outlets will reduce risk of electric shock\
. 
 b) Avoid body contact with earthed or grounded surfaces such as pipes, radi\
ators, ranges and refrigerators. There is an increased risk of   electric shock if your  
    body is earthed or grounded.
 c) Do not expose power tools to rain or wet conditions. Water entering a po\
wer tool will increase the risk of electric shock.
 d) Do not abuse the cord. Never use the cord for carrying, pulling or unplu\
gging the power tool.  
    Keep cord away from heat, oil, sharp edges or moving parts. Damaged or e\
ntangled cords increase the risk of electric shock.
 e)  When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable of outdoor use reduces \
the risk of electric  
  shock
  f) It is not recommended to use AcraDyne controllers or tools outside or to\
 use an extension cord to connect the controller to a power source.
3) PERSONAL SAFETY
 a) Stay alert, watch what you are doing and use common sense when operating\
 a power tool. Do not use a power tool while you are tired or under the 
    influence of drugs, alcohol or medication. A moment of inattention while\
 operating power tools may result in serious personal injury.
 b)  Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for  
    appropriate conditions will reduce personal injuries.  If the maximum du\
ty cycle of the attached tool is exceeded or the tool temperature exceeds 50° C.,  
   then the operator should wear protective hand wear (gloves).
 c)  Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in  
    power tools that have the switch on invites accidents.
 d)  Remove any adjusting key or wrench before turning the power tool on. A w\
rench or a key left attached to a rotating part of the power tool may result in  
  personal injury.
  e) Do not overreach. Keep proper footing and balance at all times. This ena\
bles better control of the power tool in unexpected situations. 
 f) Dress properly. Do no wear loose clothing or jewelry. Keep your hair, cl\
othing and gloves away from moving parts. Loose clothes, jewelry or long hair  
    can be caught in moving parts.
 g)  If devices are provided for the connection of dust extraction and collec\
tion facilities, ensure these are connected and properly used. Use of these devices  
    can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
 a) Do not force the power tool. Use the correct power tool for your applica\
tion. The correct power tool will do the job better  
    and safer at the rate for which it was designed.
 b) Do not use the power tool if the switch does not turn it on and off. Any\
 power tool that cannot be controlled with the switch  
    is dangerous and must be repaired.
 c) This product is designed to be used in combination with the AcraDyne iEC\
 DC tool controller for intermittent hand-held or fixtured assembly processes.
 
 Safety Information
Thank you for purchasing this AcraDyne DC electric assembly tool, one of the lightest and fastest DC electric 
assembly tools on the market.  When used with the AcraDyne iEC tool controller, this tool will provide excellent 
productivity, ergonomics, reliability and quality on a wide range of industrial assembly applications.  
2 
						

							OPERATIONS
3
1. Connect tool cable to the iEC controller and the tool: 
The tool cable has curved alignment tabs and slots 
built into the connectors at each end to ensure proper  
alignment and connection with the tool and controller.
Make sure that power is not turned on at the controller 
before making any connections. Align the female connec-
tor on the cable with the male connector on the tool and insert 
the cable onto the tool, then slide the connector nut onto the 
threads on the cable and turn clockwise until hand-tight.
Align the male connector tab on the other end of the tool 
cable with the female slot on the controller and insert the 
cable into the connector, then slide the metal outer cover 
onto the connection threads on the controller and turn clock-
wise until hand-tight.
2. Multifunction Button Operation: 
The tool will flash all LED lights three times when power is 
first turned on at the controller. After the controller finishes 
initializing and displays a target toque value, the multifunction 
button (MFB) is used to toggle the tool from clockwise mode 
(FWD) to counter-clockwise operation mode (REV). The MFB 
is the small button opposite the trigger.  
The tool will initially start in clockwise mode and will have no 
LED lights turned on. If the trigger is pressed, the tool will 
turn on the blue LED meaning the tightening operation is 
Cable 
Connection
Square / 
Hex Drive
Multi Function 
Button
Trigger Button
A complete tool system consists of the following items:
ControllerPower cordToolTool Cable
underway. Pressing the MFB will cause the tool to flash yel-
low and red LED lights.  Pressing the MFB again will switch 
the tool back FWD mode and will indicate this with no LED 
lights turned on.
3. Start Trigger Operation:
To start the tool, depress the start trigger. Blue LED lights 
will be displayed while tightening a bolt. The tool will stop 
automatically when it senses its target torque value or if no 
torque is sensed in a specified time period. After a cycle is 
complete, the tool will display green LED lights for a success, 
or red LED lights for failure to reach torque/angle.
Light Ring Light Assignment
The Buzzer and Multi-Function Button are programmable in the 
DSP Menu of ToolWare.
Light ColorMeaning
Green SolidOK
Red FlashingTorque Low
Red SolidTorque High
Yellow FlashingAngle Low
Yellow SolidAngle High
Blue SolidTool In-Cycle/Tool Armed
Blue FlashingP-Set Change thru MFB
All On FlashingTool in Disassembly
BuzzerBad Assembly/Tool in Disassembly/Power Up 
						

							4
PAGE HEADER HERE1000 SERIES PISTOL NUTRUNNERS
2021 18
3
 
 
   
  
 
 
 
 
LOCTITE 242 (BLUE)ASSEMBLE OUTPUT ASSEMBLYTO GEAR CASE
34.9MM (1-3/8) FLATS40Nm (30 FT-LBS.)
30.2MM (1-3/16) FLATS40Nm (30 FT-LBS.)
ASSEMBLE MOTORCOUPLER AS SHOWN
PRESS INTO ITEM #19UNTIL FLUSH WITH SURFACE
LOCTITE 242 (BLUE)TIGHTEN TO GEAR CASE40Nm (30 FT-LBS.)
2.5 Nm (22 IN-LBS)LOCTITE 242 BLUE2 PLACES EACH SIDE
1.4 Nm (12 IN-LBS)LOCTITE 242 BLUE2 PLACES
1/16 HEX1.4 Nm (12 IN-LBS)LOCTITE242 BLUE
3/32 HEX1.4 Nm (12 IN-LBS)LOCTITE 242 BLUE
TIGHTEN TO 7 Nm (62 IN-LBS)ADD SHIMS TO ALIGN CONNECTOR AS SHOWN LOCTITE242 BLUE
COAT WITH DOW CORNINGMOLYKOTE- BR2 PLUSGREASE
19
15
2
1
26
5
25 24
6
7
4 14
16
13
8
14
 
23
22
17 
29
121110
 
30ASSEMBLE THRU GROUNDTERMINAL THEN INTO TAPPED HOLE ON BOTTOM
OF MOTOR TO 1.4 Nm (12 IN-LBS)LOCTITE 242 BLUE
ASSEMBLE ITEM #30 THRUGROUND TERMINAL THENINTO TAPPED HOLE ON FLAT ON BOTTOM OF MOTOR
 
31 27
28
9
ASSEMBLE LED SCREWTHRU GROUND TERMINAL
ASSEMBLE THRU GROUNDTERMINAL THEN INTO TAPPED HOLE ON CONNECTORSLEEVE TO 1.0 Nm (9 IN-LBS)LOCTITE 242 BLUE
 
  
ITEM# 
AEP4A  AEP4A AEP4A AEP4A AEP4A  AEP4A   QTY. PART #  DESCRIPTION   12003A  12006A 12011A 12014A 12018A  12022A   1  X  X  X X X X    1 24867  PISTOL HANDLE, 1000 SERIES 2  X  X X X X  X  1 24874  SWITCH SUB-ASSEMBLY 3  X  X  X X X X    1 24863  PISTOL MOTOR ASM., 1000 SERIES 4  X  X  X X X X    4 24933  FLAT HEAD CAP SCREW 5  X  X X X X  X  1 24873  LIGHT RING 6  X  X  X X X X    1 24871  END CAP, PISTOL MOTOR 7  X  X  X X X X    1 24895  O-RING, END CAP, PISTOL MOTOR 8  X  X  X X X X    1 24870  CONNECTOR SLEEVE, PISTOL HANDLE 9  X  X  X X X X    1 25420  SCREW, PHM 2-56 X .125, STAINLESS STEEL, PLAIN 10  X  X X X X  X  1 25271  SHIM. - .002  11  X  X X X X  X  1 25272  SHIM. - .005  12  X  X X X X  X  1 25273  SHIM. - .010  13  X  X X X X  X  1 24677  TOOL CONNECTOR  ASSEMBLY 14  X  X  X X X X    2 24935  SOC HD CAP SCREWS 15  X  X X X X  X  1 24780  MOTOR COUPLER  SUB-ASM. 16  X  X  X X X X    1 24888  T.I.D. BOARD ASM., GEN IV 17  X  X  X X X X    2 24934  FLAT HEAD CAP SCREW 18  X  X X X X  X  2 24729  KEY 19  X        1 24777  TRANSDUCER  SUB-ASM., 3Nm       X       1 24778  TRANSDUCER SUB-ASM., 8Nm        X  X X X    1 24779  TRANSDUCER SUB-ASM., 20Nm 20  X  X X X X  X  1 24719  TRANSDUCER  ADAPTOR 21  X  X  X X X X    1 24688  ROLL PIN, 1/16 x 5/16” LONG 22  X  X        1 24860  GEAR CASE SUB-ASM 6T        X       1 24709  GEAR CASE SUB-ASM, 14T/14T         X      1 24792  GEAR CASE SUB-ASM., 12T/12T          X     1 24710  GEAR CASE SUB-ASM, 8T/14T           X    1 24781  GEAR CASE ASM, 6T/14T 23  X  X        1 24896  STRAIGHT OUTPUT ASM, 1/4” HEX Q.C.        X  X X X    1 24699  STRAIGHT OUTPUT ASM., 3/8” SQ. DR. 24  X  X  X X X X    1 24686  RETAINING RING, LEVER LIGHT RING 25  X  X  X X X X    1 24687  O-RING, LIGHT RING, LEVER 26  X  X  X X X X    1 24886  CIRCUIT BOARD ASM - PISTOL/ FIXTURED TOOLS 27  X  X X X X  X  1 25424  GROUND WIRE ASM. 28  X  X X X X  X  1 25421  WASHER, #4 SCREW 29  X  X X X X  X  2 24930  SCREW, AMP BOARD 30  X  X  X X X X    1 25419  SCREW, PHM 4-40 X .188 , STEEL, PLAIN 31     X  X X X    1 24696  REACTION BAR, ALUMINUM, 1000 SERIES
Assembly for: AEP4A12003A, AEP4A12006A, AEP4A12011A, AEP4A12014A, AEP4A12018A, AEP4A12022A  
						

							PAGE HEADER HERE2000 SERIES PISTOL NUTRUNNERS
19
2021 15
317 18
16
14
2
8 1
4 22
32
1113
12
7
5
9
10
 
 
7
30.2mm (1 3/16) HEX40Nm (30 FT.LBS.)
APPLY LOCTITE #242 BLUEASSEMBLE OUTPUT ASM      TO GEAR CASE     40Nm (30 FT.LBS.)
34.9mm (1 3/8) FLATS40Nm (30 FT.LBS.)
PRESS INTO ITEM 21FLUSH WITH SURFACE 
ASSEMBLE MOTOR COUPLER AS SHOWN
APPLY LOCTITE #242 BLUETIGHTEN TO GEAR CASETO 40Nm (30 FT.LBS.)
APPLY LOCTITE #242 BLUE            1/16 HEX      1.4Nm (12 IN.LBS.) 
APPLY LOCTITE #242 BLUE2.5Nm (22 IN.LBS.)TYP 4 PLACES
APPLY LOCTITE #242 BLUE3/32 HEX1.4Nm (12 IN.LBS.)
APPLY LOCTITE #242 BLUETIGHTEN TO 7Nm (62 IN.LBS.)ADD SHIMS TO ALIGNCONNECTOR AS SHOWN
APPLY LOCTITE #242 BLUE      1.4Nm (12 IN.LBS.)             2 PLACES
28 25
26
SEE NOTE 1 SEE NOTE 1
 
31
30
29
 
 
 
ASSEMBLE ITEM #28 THRUGROUND TERMINAL THENINTO TAPPED HOLE ON FLAT ON BOTTOM OF MOTOR
ASSEMBLE THRU GROUNDTERMINAL THEN INTO TAPPED HOLE ON BOTTOM
OF MOTOR TO 1.4 Nm (12 IN-LBS)LOCTITE 242 BLUE18
ASSEMBLE THRU GROUNDTERMINAL THEN INTO TAPPED HOLE ON CONNECTORSLEEVE TO 1.0 Nm (9 IN-LBS)LOCTITE 242 BLUE6 23
24
ASSEMBLE LED SCREWTHRU GROUND TERMINAL
ITEM# AEP4A  AEP4A  AEP4A         QTY.  PART  # DESCRIPTION   22020A  22025A  22030A   1  X  X  X       1 24868  PISTOL HANDLE, 2000 SERIES 2  X  X  X        1  24866  PISTOL MOTOR ASSEMBLY 3  X  X  X       1 24874  SWITCH SUB-ASSEMBLY 4  X  X  X       4 24933  FLAT HEAD CAP SCREW 5  X  X  X       1 24870  CONNECTOR SLEEVE, PISTOL HANDLE 6  X  X  X       1 25420  SCREW, PHM 2-56 X .125, STAINLESS STEEL, PLAIN 7  X  X  X       2 24935  SOC HD CAP SCREWS 8  X  X  X       2 24934  FLAT HEAD CAP SCREW 9  X  X  X       1 24677  TOOL CONNECTOR ASSEMBLY 10  X  X  X       1 24888  T.I.D. BOARD ASM., GEN IV 11  X  X  X       1 24873  LIGHT RING 12  X  X  X       1 24871  END CAP, PISTOL MOTOR 13  X  X  X       1 24895  O-RING, END CAP, PISTOL MOTOR 14  X  X  X       1 24780  MOTOR COUPLER SUB-ASM. 15  X        1 24779  TRANSDUCER  SUB-ASM., 20Nm       X X       1 24908  TRANSDUCER SUB-ASM., 40Nm 16  X X  X        2 24729  KEY 17  X  X  X       1 24719  TRANSDUCER ADAPTOR 18  X  X  X       1 24688  ROLL PIN, 1/16 x 5/16” LONG 19  X  X  X       1 24698  STRAIGHT OUTPUT ASM., 3/8” SQ. DR., 2000 SERIES 20  X  X  X       1 24697  REACTION BAR, STEEL, 2000 SERIES 21  X         1 24901  GEAR CASE SUB-ASM, 14T/14T       X       1 24894  GEAR CASE SUB-ASM., 12T/12T         X       1 24902  GEAR CASE SUB-ASM, 8T/14T 22  X  X  X       1 24886  CIRCUIT BOARD ASM - PISTOL/ FIXTURED TOOLS 23  X  X  X       1 25424  GROUND WIRE ASM. 24  X  X  X       1 25421  WASHER, #4 SCREW 25  X  X  X       1 24687  O-RING, LIGHT RING, LEVER 26  X  X  X       1 24686  RETAINING RING, LEVER LIGHT RING 27  X  X  X       1 25193  RING TERMINAL, #6, 22-18 AWG 28  X  X  X       1 25419  SCREW, PHM 4-40 X .188 , STEEL, PLAIN 29  X  X  X       1 25271  SHIM. - .002 30  X  X  X       1 25272  SHIM. - .005 31  X  X  X       1 25273  SHIM. - .010 32  X  X  X       2 24930  SCREW, AMP BOARD
Assembly for: AEP4A22020A, AEP4A22025A, AEP4A22030A, 
5 
						

							Specifications
Environmental
 • Operating Temperature: 0°C to 32°C 
 • Storage Temperature: 0°C to 65°C 
 • Humidity: 
   o  5% to 90% RH, Non-Condensing, for temperatures 0°C  to 40°C 
   o  5% to 60% RH, Non-Condensing, for temperatures 0°C to 65°C 
 •  Maximum Altitude of Operation: 3000m
 • Maximum decibel level: 73 dB(A)
 
Electrical
 • Motor Type: BLDC
   o Motor Phase Voltage: 160 Volts Pulse DC @ Controller Supply Voltage of    
        120 RMS, or 320 Volts Pulse DC @ Controller Supply Voltage of 230 RMS
 • Duty Cycle: The Nutrunner tools are intended for intermittent operation with recommended  
    maximum duty cycles not to exceed 33%. Note: actual maximum duty cycles are dependant  
   upon several factors including:  Ambient Temperature, Tool selection, Jo\
int conditions,    
   Fastening-parameter programming, and different applications and strategi\
es. For optimum  
   duty cycle determination, please contact your AcraDyne sales representat\
ive.
Physical
 • 1000 Series Tool: 1.5 lbs/.68 kg - 2.6 lbs/1.18 kg
 • 2000 Series Tool : 2.5 lbs/1.16 kg - 3.60 lbs/1.63 kg
Performance
  1000 Series Tools
     Torque Range: 3 - 22 NM
   Speed Range: 560 - 2625 RPM
 2000 Series Tools
    Torque range: 10 - 68 NM
   Speed Range: 320 - 2080RPM
6 
						

							
Notes:  
						

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