Aimco Brakes AcraDyne iEC iControl DC Tool Controller Users Guide
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Page 31
31
Networking
Optionally the controller can include the fastening
results in the output image. Including the fastening
results increases the output size to thirty four bytes of data.
Each value will be sent as a real (IEEE 754 float) and can be configured as little or big endian to match
the receiving equipment.
Controller Outputs
Bit
7 6 5 4 3 2 1 0
Byte 0
Tool
Ready Tool
Enable
1 Bypass Batch
Com-
plete
Status
NOK Status...
Page 32
32
Networking
The reading of the results data sh
ould be done at the rising edge of the “Status OK” and “Status NOK”.
This will insure the correct results are captured cons istently. All the results are zeroed after the “Status
OK” and “Status NOK” are turned off.
The controller consumes thirty two by tes of inputs (Assembly instance 112).
Controller Inputs
Bit
7 6 5 4 3 2 1 0
Byte 0
PSET
1 PLC
Enable White
Flash Pause Tool
Enable
2-11...
Page 33
33 Error Proofing Barcode Reader The max length of a barcode is 20 characters if it is longer the leading characters will be lost and the last 20 will be used. Since barcode readers send their characters in burst there is no need to program in a length. The software just waits for the reader to st op sending. Once the barcode is read the results are stored as the VIN. Barcode Options When a good barcode is received it can optionally re set the batch and/or enable the tool. A good bar-...
Page 34
34 APPENDIX A: Error Codes & Descriptions Error Code # Fault Description AUT1 1 TID Timeout Tool ID board communication timeout 32 Tool GND Ground circuit problem between controller and tool 64 Power On Throttle RUN command on during power up 128 Button Timeout Button (run, fwd, rev) communication timeout 256 Button State Illegal bu tton state (example fwd and rev) 512 Undefined Voltage Tool voltage parameter undefined 2048 Tool Update Req’d....
Page 35
35 Appendix B: KDM Menu Structures Main Menu Structure Parameter Set-up Menu
Page 36
36 APPENDIX B: KDM Menu Structures Administration Menu
Page 37
37 APPENDIX C: I/O Diagram & Definitions 1 2 10 9 8 7 6 5 4 3 25 19 18 17 16 15 14 13 12 11 24 23 22 21 20 1 25 14 13 Pin # Definition 1 Output—Accept 2 Output—Reject 3 Output—In Cycle 4 Output—Torque High 5 Output—1-4 Common 6 Input—Run Forward 7 Input—Run Reverse 8 Input—Disable Tool 9 Input—PSET Bit 1 10 Input—PSET Bit 2 11 Input—PSET Bit 3 12 Input—Reset Batch 13 Input—Decrement Batch Pin # Definition...
Page 38
38 LOGIC I/O CONNECTIONS NOTE: Turn off the system before connecting to the LOGIC I/O port. There may be risk of damaging the controller. 24Vdc Supply: The internal 24Vdc power can supply up to 2 amps. Inputs: The inputs are a sinking configuration with the common connected to the ground pins. 24V dc is logic ON and 0Vdc is logic OFF. LOGIC I/O CONNECTIONS Outputs: The outputs are normally open relay contacts. The relays are rated for 24Vdc, 1 amp. Note: If the outputs are...
Page 39
39 APPENDIX C: I/O Diagram & Definitions I/O Definitions Output 1, Accept DB25 pin 1. The relay closes after achieving the target torque or target angle. The output is programmable for latched or timed operation using ToolWare. Output 2, Reject DB25 pin 2. The relay closes if the final torque or angle is outside of the High/Low limits. The output is programmable for latched or timed operation using ToolWare. Output 3, In Cycle DB25 pin 3. The relay is programmable for...
Page 40
40 APPENDIX C: I/O Diagram & Definitions Analog In 2 DB25 pin 20. Analog input 2, for future use. Input 1, Run Forward DB25 pin 6. Runs tool forward. Buttons from I/O must be selected using ToolWare. Input 2, Run Reverse DB25 pin 7. Runs tool reverse. Buttons from I/O must be selected using ToolWare. Input 3, Disable Tool DB25 pin 8. Prevents the tool from running. Input 4, Pset Bit 1 DB25 pin 9. Binary bit one for selecting parameter sets. See chart below....