Aimco Brakes DynaTorque Stall Tools Manual
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PO Box 16460, Portland OR 97292-0460 • 800-852-1368 • Fax 800-582-9015www.aimco-global.com DynaTo\bque PT 52 Series – Stall Tools 52/600 & 52/1000 Owner’s Manual
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PAGE 1 OF 16 CONTENTS PAGE Safety 2 Introduction 3 Features and Functions 4 Set up Instructions 4 Operating Instructions 10 Maintenance 12 Specification 14 Declaration of Conformity 15 Trouble shooting 16 Glossary of terms 16 MODEL NUMBERS COVERED BY MANUAL: -_____________________________________ PART CODE DIRECTION MODEL MAXIMUM T ORQUE T OOL T YPE 18039.F06 Forward (Clockwise) only. 18039.B06 Bi-directional. PT52/600 Stall Tool 600 N.m Tool stalls against...
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PAGE 2 OF 16
SAFETY
IMPORTANT: DO NOT OPERATE THE TOOL BEFORE READING THESE INSTRUCTIONS.
FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR DAMAGE TO THE
TOO
L.
This tool is intended for use with threaded fasteners. Any other use is\
not recommended.
The use of ear protectors is recommended.
Do not use tool in potentially explosive atmosphere as these tools conta\
in grease, which may cause an
explosion hazard in the presence of pure oxygen. These tools also contain aluminium al\
loy...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-3.png "Page 4
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SAFETY
IMPORTANT: DO NOT OPERATE THE TOOL BEFORE READING THESE INSTRUCTIONS.
FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR DAMAGE TO THE
TOO
L.
This tool is intended for use with threaded fasteners. Any other use is\
not recommended.
The use of ear protectors is recommended.
Do not use tool in potentially explosive atmosphere as these tools conta\
in grease, which may cause an
explosion hazard in the presence of pure oxygen. These tools also contain aluminium al\
loy...")
PAGE 2 OF 16 SAFETY IMPORTANT: DO NOT OPERATE THE TOOL BEFORE READING THESE INSTRUCTIONS. FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR DAMAGE TO THE TOO L. This tool is intended for use with threaded fasteners. Any other use is\ not recommended. The use of ear protectors is recommended. Do not use tool in potentially explosive atmosphere as these tools conta\ in grease, which may cause an explosion hazard in the presence of pure oxygen. These tools also contain aluminium al\ loy...
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PAGE 3 OF 16
INTRODUCTION
The Pneutorque ®
52mm series are air driven power tools designed for applying torque to \
threaded
fasteners. There are models to cover torque capacities of 600 N.m and 1\
000 N.m. These models are
available in 2 types:
Stall Tool
These tools use the air pressure set on an external pressure regulator to determine the sta ll torque.
Stall Tool with Internal Regulator
These tools use an in -built pressure regulator to control the stall torque. This allows the t\...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-4.png "Page 5
PAGE 3 OF 16
INTRODUCTION
The Pneutorque ®
52mm series are air driven power tools designed for applying torque to \
threaded
fasteners. There are models to cover torque capacities of 600 N.m and 1\
000 N.m. These models are
available in 2 types:
Stall Tool
These tools use the air pressure set on an external pressure regulator to determine the sta ll torque.
Stall Tool with Internal Regulator
These tools use an in -built pressure regulator to control the stall torque. This allows the t\...")
PAGE 3 OF 16 INTRODUCTION The Pneutorque ® 52mm series are air driven power tools designed for applying torque to \ threaded fasteners. There are models to cover torque capacities of 600 N.m and 1\ 000 N.m. These models are available in 2 types: Stall Tool These tools use the air pressure set on an external pressure regulator to determine the sta ll torque. Stall Tool with Internal Regulator These tools use an in -built pressure regulator to control the stall torque. This allows the t\...
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FEATURES AND FUNCTIONS
REPLACEABLE DRIVE SQUARE
All tools are fitted with a ¾” (19mm) dri ve square that can easily be replaced. A 1” drive square (Part
Code 18545) is also available.
TRIGGER
The trigger controls the flow of air. The more the trigger is pressed t\
he more air flows into the tool. This
allows for slow positioning of socket and reaction plate. Once positioning is complete, the trigger must be
fully depressed for correct torque application.
CLOCKWISE /...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-5.png "Page 6
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FEATURES AND FUNCTIONS
REPLACEABLE DRIVE SQUARE
All tools are fitted with a ¾” (19mm) dri ve square that can easily be replaced. A 1” drive square (Part
Code 18545) is also available.
TRIGGER
The trigger controls the flow of air. The more the trigger is pressed t\
he more air flows into the tool. This
allows for slow positioning of socket and reaction plate. Once positioning is complete, the trigger must be
fully depressed for correct torque application.
CLOCKWISE /...")
PAGE 4 OF 16 FEATURES AND FUNCTIONS REPLACEABLE DRIVE SQUARE All tools are fitted with a ¾” (19mm) dri ve square that can easily be replaced. A 1” drive square (Part Code 18545) is also available. TRIGGER The trigger controls the flow of air. The more the trigger is pressed t\ he more air flows into the tool. This allows for slow positioning of socket and reaction plate. Once positioning is complete, the trigger must be fully depressed for correct torque application. CLOCKWISE /...
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PAGE 5 OF 16
Figure 1
3. If running the tool with oil, check the oil level in the lubricator and \
fill to the correct level if required. (see
MAINTENANCE section)
TIP. These tools have been designed to run with a clean, dry, unlubricated air supply if required, but
this is not essential. It is best to run a tool with unlubricated air fr\
om new as this avoids early oil
deposits solidifying and clogging the vane slots. 4.
Fit reaction plate (D) over drive square to engage reaction splines. \
Fit...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-6.png "Page 7
PAGE 5 OF 16
Figure 1
3. If running the tool with oil, check the oil level in the lubricator and \
fill to the correct level if required. (see
MAINTENANCE section)
TIP. These tools have been designed to run with a clean, dry, unlubricated air supply if required, but
this is not essential. It is best to run a tool with unlubricated air fr\
om new as this avoids early oil
deposits solidifying and clogging the vane slots. 4.
Fit reaction plate (D) over drive square to engage reaction splines. \
Fit...")
PAGE 5 OF 16 Figure 1 3. If running the tool with oil, check the oil level in the lubricator and \ fill to the correct level if required. (see MAINTENANCE section) TIP. These tools have been designed to run with a clean, dry, unlubricated air supply if required, but this is not essential. It is best to run a tool with unlubricated air fr\ om new as this avoids early oil deposits solidifying and clogging the vane slots. 4. Fit reaction plate (D) over drive square to engage reaction splines. \ Fit...
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PAGE 6 OF 16
TORQUE REACTION _________________________________________________________
When the Pneutorque® is in operation the reaction arm rotates in the \
opposite direction to the output
drive square and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to\
be tightened. (See figure 2).
WARNING: ALWAYS KEEP HANDS CLEAR OF THE REACTION ARM WHEN THE TOOL IS IN
USE OR SERIOUS INJURY MAY RESULT. Figure 2a (Cl
ockwise) Figure 2b (Counter-clockwise)...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-7.png "Page 8
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TORQUE REACTION _________________________________________________________
When the Pneutorque® is in operation the reaction arm rotates in the \
opposite direction to the output
drive square and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to\
be tightened. (See figure 2).
WARNING: ALWAYS KEEP HANDS CLEAR OF THE REACTION ARM WHEN THE TOOL IS IN
USE OR SERIOUS INJURY MAY RESULT. Figure 2a (Cl
ockwise) Figure 2b (Counter-clockwise)...")
PAGE 6 OF 16 TORQUE REACTION _________________________________________________________ When the Pneutorque® is in operation the reaction arm rotates in the \ opposite direction to the output drive square and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to\ be tightened. (See figure 2). WARNING: ALWAYS KEEP HANDS CLEAR OF THE REACTION ARM WHEN THE TOOL IS IN USE OR SERIOUS INJURY MAY RESULT. Figure 2a (Cl ockwise) Figure 2b (Counter-clockwise)...
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PAGE 7 OF 16 SETTING CLOCKWISE/COUNTER -CLOCKWISE OPERATION________________________ Clockwise (Arrow towards drive square) Figure 4a Counter-clockwise (Arrow away from drive square) Figure 4b TIP: To help set the clockwise / counter-clockwise operation run th e tool in neutral position before re-engaging. Neutral position Figure 4c WARNING: FAILURE TO FULLY ENGAGE THE CLOCKWISE/COUNTER- CLOCKWISE OPERATION SELECTOR WILL RESULT IN DAMAGE TO THIS PART OF THE GEARBOX.
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SETTING TORQUE FOR BOLT TIGHTENING______________________________________
STALL TOOL – MODEL 18039 AND 18040 ________________________________________
These tools use the air pressure set on an external pressure regulator u\
nit to determine the stall torque.
They are supplied with an Air Pressure Graph which relates torque output\
to air pressure. Set the torque
output as follows: -
1. Ensure the Clockwise/Counter-clockwise Selector (if fitted) is correctly set.
2. Establish the...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-9.png "Page 10
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SETTING TORQUE FOR BOLT TIGHTENING______________________________________
STALL TOOL – MODEL 18039 AND 18040 ________________________________________
These tools use the air pressure set on an external pressure regulator u\
nit to determine the stall torque.
They are supplied with an Air Pressure Graph which relates torque output\
to air pressure. Set the torque
output as follows: -
1. Ensure the Clockwise/Counter-clockwise Selector (if fitted) is correctly set.
2. Establish the...")
PAGE 8 OF 16 SETTING TORQUE FOR BOLT TIGHTENING______________________________________ STALL TOOL – MODEL 18039 AND 18040 ________________________________________ These tools use the air pressure set on an external pressure regulator u\ nit to determine the stall torque. They are supplied with an Air Pressure Graph which relates torque output\ to air pressure. Set the torque output as follows: - 1. Ensure the Clockwise/Counter-clockwise Selector (if fitted) is correctly set. 2. Establish the...