Aimco Brakes DynaTorque Stall Tools Manual
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Page 11
![Page 11
PAGE 9 OF 16
NOTE: THE TORQUE REGULATOR WILL NOT GIVE FULL CONTROL OVER THE ENTIRE
RANGE OF THE TOOL. THE RANGE OF TH E REGULATOR IS FROM FULL TORQUE TO
APPROXIMATELY 50% OF FULL TORQUE VALUE.
TIP: If a lower torque level is required it may be achieved by reducing the m\
ains air pressure to the tool. NOTE
: REPEATABILITY OF THE TOOL MAYBE AFFECTED BY THE U SE OF THIS
REGULATOR.
IMPORTANT: IF RUNNING THE TOOL WITH LUBRICATION, CHECK THAT THE LUBRO
CONTROL UNIT IS SUPPLYING APPROXIMATELY SIX...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-10.png "Page 11
PAGE 9 OF 16
NOTE: THE TORQUE REGULATOR WILL NOT GIVE FULL CONTROL OVER THE ENTIRE
RANGE OF THE TOOL. THE RANGE OF TH E REGULATOR IS FROM FULL TORQUE TO
APPROXIMATELY 50% OF FULL TORQUE VALUE.
TIP: If a lower torque level is required it may be achieved by reducing the m\
ains air pressure to the tool. NOTE
: REPEATABILITY OF THE TOOL MAYBE AFFECTED BY THE U SE OF THIS
REGULATOR.
IMPORTANT: IF RUNNING THE TOOL WITH LUBRICATION, CHECK THAT THE LUBRO
CONTROL UNIT IS SUPPLYING APPROXIMATELY SIX...")
PAGE 9 OF 16 NOTE: THE TORQUE REGULATOR WILL NOT GIVE FULL CONTROL OVER THE ENTIRE RANGE OF THE TOOL. THE RANGE OF TH E REGULATOR IS FROM FULL TORQUE TO APPROXIMATELY 50% OF FULL TORQUE VALUE. TIP: If a lower torque level is required it may be achieved by reducing the m\ ains air pressure to the tool. NOTE : REPEATABILITY OF THE TOOL MAYBE AFFECTED BY THE U SE OF THIS REGULATOR. IMPORTANT: IF RUNNING THE TOOL WITH LUBRICATION, CHECK THAT THE LUBRO CONTROL UNIT IS SUPPLYING APPROXIMATELY SIX...
Page 12
![Page 12
PAGE 10 OF 16
OPERATING INSTRUCTIONS
WARNING: KEEP HANDS CLEAR OF THE REACTION ARM.
WARNING: WHEN USING THIS TOOL IT MUST BE SUPPORTED AT ALL TIMES
IN ORDER TO PREVENT UNEXPECTED RELEASE IN THE EVENT
OF FASTENER OR COMPONENT FAILURE.
A. TIGHTENING ____________________________________________________________
1. Fit Pneutorque® with the correct size impact or high quality socket t\
o suit fastener.
2. Ensure the Clockwise/Counter-clockwise Selector is correctly set (if fitted).
3. Rotate the...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-11.png "Page 12
PAGE 10 OF 16
OPERATING INSTRUCTIONS
WARNING: KEEP HANDS CLEAR OF THE REACTION ARM.
WARNING: WHEN USING THIS TOOL IT MUST BE SUPPORTED AT ALL TIMES
IN ORDER TO PREVENT UNEXPECTED RELEASE IN THE EVENT
OF FASTENER OR COMPONENT FAILURE.
A. TIGHTENING ____________________________________________________________
1. Fit Pneutorque® with the correct size impact or high quality socket t\
o suit fastener.
2. Ensure the Clockwise/Counter-clockwise Selector is correctly set (if fitted).
3. Rotate the...")
PAGE 10 OF 16 OPERATING INSTRUCTIONS WARNING: KEEP HANDS CLEAR OF THE REACTION ARM. WARNING: WHEN USING THIS TOOL IT MUST BE SUPPORTED AT ALL TIMES IN ORDER TO PREVENT UNEXPECTED RELEASE IN THE EVENT OF FASTENER OR COMPONENT FAILURE. A. TIGHTENING ____________________________________________________________ 1. Fit Pneutorque® with the correct size impact or high quality socket t\ o suit fastener. 2. Ensure the Clockwise/Counter-clockwise Selector is correctly set (if fitted). 3. Rotate the...
Page 13
![Page 13
PAGE 11 OF 16
B. RELEASING _____________________________________________________________
NOTE: ONLY FOR BI -DIRECTIONAL TOOLS
1. Fit the Pneutorque® with the correct size impact or high quality sock\
et to suit the fastener to be
released.
2. Ensure the clockwise/counter-clockwise selector is correctly se t.
3. Rotate the handle into a convenient position relative to the reaction ar\
m. Fit the tool onto the
fastener to be released with the reaction arm adjacent to the reaction p\
oint. See Figure...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-12.png "Page 13
PAGE 11 OF 16
B. RELEASING _____________________________________________________________
NOTE: ONLY FOR BI -DIRECTIONAL TOOLS
1. Fit the Pneutorque® with the correct size impact or high quality sock\
et to suit the fastener to be
released.
2. Ensure the clockwise/counter-clockwise selector is correctly se t.
3. Rotate the handle into a convenient position relative to the reaction ar\
m. Fit the tool onto the
fastener to be released with the reaction arm adjacent to the reaction p\
oint. See Figure...")
PAGE 11 OF 16 B. RELEASING _____________________________________________________________ NOTE: ONLY FOR BI -DIRECTIONAL TOOLS 1. Fit the Pneutorque® with the correct size impact or high quality sock\ et to suit the fastener to be released. 2. Ensure the clockwise/counter-clockwise selector is correctly se t. 3. Rotate the handle into a convenient position relative to the reaction ar\ m. Fit the tool onto the fastener to be released with the reaction arm adjacent to the reaction p\ oint. See Figure...
Page 14
![Page 14
PAGE 12 OF 16
MAINTENANCE
To maintain optimum performance and safety, regular maintenance needs to be carried out. The only
user maintenance required on these tools is the replacement of drive squ\
ares and the silencer. Any oth er
maintenance or repairs should be carried out by Norbar or a Norbar appro\
ved agent and should form part
of a service. Service intervals will depend on the type of usage of the\
tools and the environment in which
they are being used.
AIR LUBRICATION:...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-13.png "Page 14
PAGE 12 OF 16
MAINTENANCE
To maintain optimum performance and safety, regular maintenance needs to be carried out. The only
user maintenance required on these tools is the replacement of drive squ\
ares and the silencer. Any oth er
maintenance or repairs should be carried out by Norbar or a Norbar appro\
ved agent and should form part
of a service. Service intervals will depend on the type of usage of the\
tools and the environment in which
they are being used.
AIR LUBRICATION:...")
PAGE 12 OF 16 MAINTENANCE To maintain optimum performance and safety, regular maintenance needs to be carried out. The only user maintenance required on these tools is the replacement of drive squ\ ares and the silencer. Any oth er maintenance or repairs should be carried out by Norbar or a Norbar appro\ ved agent and should form part of a service. Service intervals will depend on the type of usage of the\ tools and the environment in which they are being used. AIR LUBRICATION:...
Page 15
![Page 15
PAGE 13 OF 16
DRIVE SQUARE :-____________________________________________________________
To avoid internal damage (especially due to torque overload), the outp\
ut drive square has been designed
to shear first. This saves major internal damage and allows easy square removal. Figure
10
The drive square can be replaced with either a ¾” drive square (#\
18544), or a 1” drive square (#18545).
A new retaining screw (#25351.30) is supplied with the square.
To replace drive square:
1. Use 3mm...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-14.png "Page 15
PAGE 13 OF 16
DRIVE SQUARE :-____________________________________________________________
To avoid internal damage (especially due to torque overload), the outp\
ut drive square has been designed
to shear first. This saves major internal damage and allows easy square removal. Figure
10
The drive square can be replaced with either a ¾” drive square (#\
18544), or a 1” drive square (#18545).
A new retaining screw (#25351.30) is supplied with the square.
To replace drive square:
1. Use 3mm...")
PAGE 13 OF 16 DRIVE SQUARE :-____________________________________________________________ To avoid internal damage (especially due to torque overload), the outp\ ut drive square has been designed to shear first. This saves major internal damage and allows easy square removal. Figure 10 The drive square can be replaced with either a ¾” drive square (#\ 18544), or a 1” drive square (#18545). A new retaining screw (#25351.30) is supplied with the square. To replace drive square: 1. Use 3mm...
Page 16
PAGE 14 OF 16 SPECIFICATIONS RANGE MODEL MIN MAX MAXIMUM OVERLOAD T OOL SPEED (FREE RUNNING AT MAX. AIR PRESSURE) 18039 & 18041 120 N.m 600 N.m 660 N.m 200 r/min 18040 & 18042 200 N.m 1000 N.m 1100 N .m 125 r/min Repeatability: Air Supply : Recommended L ubrication: Temperature R ange: Maximum Op erating Humidity: Case Materials / Finish : ± 5% Maximum pressure – 6.3 bar (For maximum torque capacity). Shell Tellus S2 V 15 for the Lubro Control Unit. 0°C to +50°C...
Page 17
PAGE 15 OF 16 Declaration of Conformity Manufactured by Norbar Torque Tools Ltd., Beaumont Road, Banbury, Oxon, OX16 1XJ The Directives covered by this Declaration Safety of Machinery Directive, 98/37/EEC The Equipment Covered by this Declaration Equipment: 52mm Stall Tool. Model No.(s): 18039.F06, 18039.B06, 18040.F06, 18040.B06, 18041.F06, 18041.B06, 18042.F06, & 18042.B06. The Basis on which Conformity is being Declared The equipment identified above is in compliance with the...
Page 18
![Page 18
PAGE 16 OF 16
TROUBLE SHOOTING
The following is only a guide, for more complex faults please contact yo\
ur local Norbar distributor or
Norbar directly.
PROBLEM LIKELY SOLUTIONS Tool output does not rotate
when trigger pulled. Check air supply is functioning & connected.
Check air pressure setting (at least 1 bar).
Check correct setting of direction knob.
Output drive square sheared, needs replacing.
Gear train or air motor is damaged Drive square sheared.
See maintenance section to...](http://img.usermanuals.tech/thumb/236/3652/w300_dynatorque-stall-tools-manual-1478639281_d-17.png "Page 18
PAGE 16 OF 16
TROUBLE SHOOTING
The following is only a guide, for more complex faults please contact yo\
ur local Norbar distributor or
Norbar directly.
PROBLEM LIKELY SOLUTIONS Tool output does not rotate
when trigger pulled. Check air supply is functioning & connected.
Check air pressure setting (at least 1 bar).
Check correct setting of direction knob.
Output drive square sheared, needs replacing.
Gear train or air motor is damaged Drive square sheared.
See maintenance section to...")
PAGE 16 OF 16 TROUBLE SHOOTING The following is only a guide, for more complex faults please contact yo\ ur local Norbar distributor or Norbar directly. PROBLEM LIKELY SOLUTIONS Tool output does not rotate when trigger pulled. Check air supply is functioning & connected. Check air pressure setting (at least 1 bar). Check correct setting of direction knob. Output drive square sheared, needs replacing. Gear train or air motor is damaged Drive square sheared. See maintenance section to...
Page 19
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Page 20
LITMAN3\b\b, Rev.5/16Printed in USA ©2\b16 AIMCO AIMCO China Room 607, No. 3998 Hongxin Rd Dibao Plaza Minhang District, Shanghai China Phone: 0086-21-34319246 Fax: 0086-21-34319245 10000 S.E. Pine St. Portland, OR 97216 (800) 852-1368 FAX (800) 582-9015 www.aimco-global.com Corporate Headquarters AIMCO Corporation De Mexico Sa De Cv Ave. Cristóbal Colon 14529 Chihuahua, Chihuahua. 31125 Mexico +52-(614) 380-1010 FAX +52 (614) 380-1019 AIMCO EUROPE Avenida Río Gallo, 431 19174 Galápagos -...