Aimco Brakes Freedom3 LAB User Manual
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2 2 Revision History General Terms All Rights reserved. Specifications are going to change without notice. Trademarks are the property of SCS Concept and their respective owners. SCS Concept reserves the right to change products at any time without being obliged to adjust earlier supplies accordingly. The material in this manual is believed adequate for the intended use of the system. If the product, or its individual modules or procedures, are used for purposes other than those specified herein confirmation of their validity and suitability must be obtained. SCS Concepts thanks his customers, distributors and partners to communicate eventually errors found in the manual Terms of warranty Never attempt to repair the product yourself, risk to injury, damage the product and avoid the warranty. Use SCS Products and accessories only as intended by the manufacturer. Any operation expressly prohibited in this manual, or adjustments and assembly procedures not recommended or authorized in this manual shall void the warranty. Compliance with EMF SCS Concept manufactures and sells many products targeted at customers which, like any electronic apparatus, in general have the ability to emit and receive electromagnetic signals. One of SCS’ leading Business Principles is to take all necessary health and safety measures for our products, to comply with all applicable legal requirements and to stay well within the Electro Magnetic Field standards applicable at the time of producing the products. SCS Concept is committed to develop, produce and market products that cause no adverse health effects. SCS Concept confirms that if its products are handled properly for their intended use, they are safe to use according to scientific evidence available today.
[email protected] 3 Battery information according European regulation 2006/66/CE Part no: 313 21 0042 Type: Li-Ion 3.7V 2600 mAh Weight: 84 g After removed, the wasted battery must be dismissed according local regulation
4 4 Revision History Revision History Edition Date Description Firmware Version 1.0 02/04/2012 First Edition V8.2k 2.0 15/02/2013 Second Edition LAB SPC PRW
[email protected] 5 Contents USER MANUAL ........................................................................................................................... 1 GENERAL TERMS ................................................................................................................................................................. 2 TERMS OF WARRANTY .......................................................................................................................................................... 2 COMPLIANCE WITH EMF ...................................................................................................................................................... 2 BATTERY INFORMATION ACCORDING EUROPEAN REGULATION 2006/66/CE .................................................................................. 3 REVISION HISTORY ..................................................................................................................... 4 CONTENTS ................................................................................................................................. 5 FREEDOM³ TOUR ........................................................................................................................ 7 SPC QUALITY CONTROL ....................................................................................................................................................... 8 SMART BREAK-AWAY ........................................................................................................................................................... 8 JOINT ANALYSIS .................................................................................................................................................................. 9 PRODUCTION TIGHTENING .................................................................................................................................................. 10 ON-LINE PRODUCTION TIGHTENING ................................................................................. ERRORE. IL SEGNALIBRO NON È DEFINITO. LAB,SPC AND PRW FUNCTION TABLE .................................................................................................................................. 11 LAB, SPC AND PRW FUNCTION TABLE ................................................................................................................................. 12 SYSTEM OVERVIEW .................................................................................................................. 13 TECHNICAL SPECIFICATION .................................................................................................................................................. 13 MEASUREMENT ACCURACY: ................................................................................................................................................ 14 PERFORMANCE: ................................................................................................................................................................ 14 POWER SUPPLY: ............................................................................................................................................................... 14 BATTERY CHARGER ............................................................................................................................................................ 14 CONNECTIONS .................................................................................................................................................................. 15 SOFTWARE ...................................................................................................................................................................... 16 STARTING................................................................................................................................. 17 FREEDOM³ LAB MODE .............................................................................................................. 18 HOW TO RUN A “FREE TEST”............................................................................................................................................... 18 SPC Quality Control Test .......................................................................................................................................... 21 Breakaway Peak .....................................................................................................................................................................21 Breakaway Angle ...................................................................................................................................................................22 Smart Breakaway/Angle ........................................................................................................................................................24 Breakaway Open/Close ..........................................................................................................................................................26 Minimum Torque ...................................................................................................................................................................27 Joint Analysis .........................................................................................................................................................................28 Loose Torque .........................................................................................................................................................................29 Tightening Production Strategy Test ....................................................................................................................... 30 Fast. Torque Driven................................................................................................................................................................30 Fast. Torque + Angle ..............................................................................................................................................................31 Fast. Yield ...............................................................................................................................................................................32 Fast. Yield + angle ..................................................................................................................................................................33 Test Field Table Description ..................................................................................................................................... 35 HOW TO SEND DATA TO F3 EXPLORER ................................................................................................................................... 42
6 6 Contents SETUP OF FREEDOM³LAB MODE .......................................................................................................................................... 45 PART NUMBERS ................................................................................................................................................................ 48
[email protected] 7 Freedom³ Tour Freedom³ is an Electronic Wrench designed for Quality Control and High Level Tightening on all types of production line. Freedom³ allows to analyze joints displaying torque/time and torque angle graphs. With Freedom³ it’s possible to see any curves and data for every single test directly on the display, showing the main statistical values. Lab version (stand-alone), this firmware version is designed in order to create quality control test and tightening program directly on the wrench without connect the wrench to the computer. On the wrench is possible create tightening program, Quality Control test and have joint analysis. Freedom³ displays torque/time and torque/angle curves for every single test or tightening, also the wrench shows sample chart. When necessary, user can download and export data to Excel, see and overlap curves by F3 Explorer software.
8
8 Freedom³ Tour
SPC Quality Control
Smart Break-away
With Freedom³ is possible to have break-away test directly on production line joints. Thanks to
the new algorithm, to detect the real break-away point is easy and fast for everyone, it’s not more
necessary to be an expert to have break-away test.
[email protected] 9 Joint Analysis Freedom³ is developed to satisfy every kind of customer requests. The Joint Analysis function permits to record the complete torque-angle curve and to analyze it directly on the display of Freedom³ in a quick and precise way, in order to understand joint stiffness. Freedom³ LAB mode can send curves to F3 Explorer software, to display and save curves on user’s computer , in this way, users can link the reference curve to SPC and Control Quality test.
10 10 Freedom³ Tour Production Tightening Freedom³ can be programmed to work as an assembly tool on production line. Freedom³ is the perfect solution for assembly station where it’s necessary an high tightening quality or where it’s not possible to use a power-tool for space problem or for typology of joint (as pipe nut). For every single tightening Freedom³ saves data-results, Torque/Time and Torque/Angle curves and sample charts. User can see curves and charts directly on the display. Freedom³ works stand-alone, programmed on board directly by touch-screen and keyboard can send result to F3 Explorer (SCS software) in order to export data to “Excel” and plot the curves.