Aimco Brakes Monitor UEC4800TP Instruction Manual
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2.0 Edition URYU SEISAKU, LTD. Controller for Highly Reliable Fastening Tools Ï ¿ ½ § ® ² ª ª Î Ê Instruction Manual >
Reco mmended Actio n 19. Networking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
1Safety Instructions
Do peruse this instruction manual before installation, operation, maintenance and inspection of this
System, and then use this system properly. Use this System only after you master knowledge of this
equipment, safety instruction and all instructions given in the safety instructions of this System.
Take note that this operation manual classifies the safety instructions into two signs; “DANGER” and
“WARNING”, according to the degree of seriousness and urgency.
WARNINGsign also warns the risk of serious consequences depending on the situation. So,
always follow the instructions given in this Manual.
DANGER
A fatality and/or heavy personal injury is highly possible by
improper operation. Urgent warning is essential in the
event of an accident.
AInstallation & Surroundings
WARNING
BPlace on a metal or other incombustible component to prevent a fire.
BKeep away from the combustibles to prevent a fire.
BAvoid foreign material intrusion to prevent a fire.
BSet up Controller on a site that can bear its weight to avoid personal injury from accidental falling.
BKeep the workplace well lighted and clean to avoid personal injury.
BNever wear loose-fitting clothes or dangling jewelry when using this System, and always wear
the proper clothes for your job. In addition, be careful not to get your hair caught in tools, and
tie long hair with a rubber ribbon or the like and wear a protective helmet to prevent personal
injury.
BSecurely install and fix this System to avoid personal injury in case of an emergency like an
earthquake.
WARNING
A dangerous situation accompanying mid-slight personal
injury and/or property damage is possible by improper
operation.
DANGER AWiring BBe sure to turn OFF the power switch prior to wiring to avoid an electric shock or a fire. BMake sure that the cords and outlets are properly grounded to avoid an electric shock or a fire. BCarry out wiring after you installed controller to avoid an electric shock or a fire. BWiring must be carried out by an expert electrician to avoid an electric shock or a fire. BAlways use Y-shape or round clip terminals when wiring Terminal Block to avoid an electric shock or fire. WARNING DANGER AHandling/Operations BAssurance of work-site safety by operators themselves prior to power switching operation is essential to prevent personal injury. BNever touch switching devices with wet hands to avoid an electric shock. BNever touch the current-carrying controllers’ terminals even if the tool is not in operation to avoid electric shock. BNever damage, excessively stress, load the cords, and never tuck them between objects to avoid electric shock. BBe sure to turn OFF the controllers after each use. BBe sure that Controller rated voltage agrees with AC power source to avoid personal injury and a possible fire. BWires must be routed and fixed properly and securely to avoid personal injury and a fire.
# WARNING BMake settings within the instructed setting range to avoid personal injury and burns. BDo operations in safe surroundings while keeping proper footing. Avoid poor postures to prevent danger. BDo operations with extra care. Never do any operation and long time continuous job due to careless and inappropriate manner to avoid personal injury or work-related diseases. AMaintenance & Service DANGER BTurn off and unplug the power cords prior to inspection/replacement to avoid an electric shock. BMaintenance/servicing works only by an expert is allowed. Be sure to take off metal articles (wrist-watch or ring) prior to operation. Inspect cords periodically for damage, and have an expert make repairs or exchange if signs of wear or damage are noticed. Always use insulating tools at the time of servicing to avoid an electric shock and personal injury. BAlways order us or our agent for overhaul to avoid electric shock, personal injury and fire. ADisposal BDispose your System as your industrial waste. DANGER
& DANGER BNever add modifications to your System to avoid an electric shock, injury or fire. BStop your System right away and cut off the power whenever something unusual occurs. BSome illustrations and diagrams in this Manual are shown without the safety shield materials in order to explain details. Put back the safety shield materials to the original place and operate this System in accordance to this Manual. BKeep persons irrelevant to System operation away from work-site. BThis System is not the waterproof structure. Keep liquids away from the System. Any liquids can cause the short-out resulting in the fire or the electric shock. BThe magnet-strictive sensor is built into the UEP-MC tool. Never place any magnet near the UEP-MC tool to avoid any magnetic field effect. Otherwise, the tool may malfunction. General Precautions AOthers BContents of this Manual may change without notice. Disclaimer
2Outline Configuration PC Front Panel of UEC-4800TP Rear Panel of UEC-4800TP PLC Serial Printer PLC PC PC or UEC Controller HUB Receptacle Tool Make sure to earth when 2-pin adaptor is in use. PC Cable Torque Sensor Cable Power Cable LAN Cable CAL
Dimensions & & &% Front Panel Side Panel # Front Panel Back Panel
Block Diagram Monitor Screen MENU PARAMETER SET UP CHECK MEMORY DATA ZERO POINT ADJUSTMENT TOOL CONTROL Fastening Torque Monitor Waveform Monitor PROGRAM NO. CHOICE Error Cause / Countermeasure when an error occurs
% #Features 1. Self-diagnosis Function: When UEC is switched on, it performs self-diagnosis by checking ROM RAM A/D D/A ZERO / CAL in sequence for 10 seconds. 2. You have options of 5 fastening systems. Each system has functions of various fastening error detections and fastener number count down. 3. Controls the transducerized tools such as EC wrenches, MC wrenches, Angle Nutrunners, Open Wrench, and Air nutrunners’ torque sensors. 4. Makes setup or change over of fastening torque, fastener number count and other controls for maximum 8 different kinds (work 1 to 8). The program number choice enables you to change torque under the same work. 5. Tool’s maintenance is possible by counting both total cycle numbers (how many fasteners) and/or total pulse numbers. 6. Displays in/output check and errors by front panel and buzzer sounding of UEC, or on your PC screen. 7. Can monitor various control values and setting values either on the front panel or on your PC screen. 8. Controls various types of torque sensors CSGDStrain gauge type sensorE 350 480 700 CMS (URYU Magnetostrictive type sensor) 9. Memorized maximum 12,000 pieces fastening data without the data of date and hour, and or maximum 5,400 pieces fastening data with the data of date and hour. 10. Following functions are available through Uryu standard software on your PC. Please refer to the instruction manual of the UEC-4800 setup software for details. CUpload and download of the setting values CFastening data receipt and automatic storage CFastening waveform data receipt and automatic storage CStatistic data receipt CI/O Check 11. Following functions are available from touch panel screens of UEC CDisplays of the fastening result such as the torque values and the fastening waveform data CChange and monitor of the setting values CStatistic data verification CVarious check functions CTool control function 12. Ethernet (TCP/IP) capable CUpload and receipt of the setting values CUpload of the fastening result and waveform data