Aimco Brakes Monitor UEC4800TP Instruction Manual

							“User name” and “password”.  Since the controller only contains one password (one user) the “User 
name” can be left blank.  Once the password is entered it is returned to the controller were it will be 
checked and if it is correct the parameters are saved.  If it is incorrect the controller will request it from 
the bro wser again.  
After a password has been entered most browsers will cache it and return on subsequent request without 
prompting the user.  So as long as the browser is not closed it would not be necessary to enter the 
password on every change to the parameter s. 
To remove a password from the controller it just needs to be set to a zero length string and saved via the 
submit button.  Of course this action requires the existing password.  If the password is lost or unknown 
contact your AIMCO representative for a method of retrieval.  
19.1.3  ToolsNet  
The controller has the ability to send rundown data to a ToolsNet  server.  Once the controller is on the 
local network  there are five parameters that must be set to store data correctly on the server.  
1.  Server IP Address:   This  is the IP address of the  ToolsNet server.   If the server is on another 
subnet you will also have to verify the gateway in the Ethernet settings.  
2.  Server Port Number:   This is the TCP port the server is listening on for a new connection.  The 
default for th is is 6547 but it should be verified with the local  ToolsNet server administrator.  
3.  Station Id:   This is used to identify the data in the  ToolsNet database.  Work with your local 
ToolsNet  server administrator to set this correctly.  
4.  System Number:   This is u sed to identify the data in the  ToolsNet database.  Work with your 
local  ToolsNet  server administrator to set this correctly.  
5.  Station Number:   This is used to identify the data in the  ToolsNet database.  Work with your 
local  ToolsNet  server administrator t o set this correctly. 
19.1.4  Open Protocol  
The controller has the ability to accept an “Open” protocol connection.   This connection is available over 
Ethernet and/or the standard serial ports.  Through this connection you can enable/disable the tool, set the 
acti ve parameter set, collect rundown data,  set the time and much more. 
1.  Port Number:   The TCP port number the controller listens on to accept an Open protocol 
connection via Ethernet.  The default port is 4545 but can be changed if required.  
2.  Cable Loss Detecti on:  Only used for a serial Open protocol connection.  If set to 1 the controll er 
will close the connection on a time -out.  If it is set to 0 the controller will not close the 
connection.  See the latest Open protocol specification for details on time -outs  and keep alive 
messages.  
3.  Cell ID:   Optional variable that is passed through the Open protocol connection.  
4.  Channel ID:   Optional variable that is passed through the Open protocol connection.  
						

							5. Controller Name:   Optional variable that is passed through the Op en protocol connection. 
To set up a serial port for Open protocol set the function on the desired COM port to “Open Protocol” and 
cycle the power on the controller.  
The Controller supports the following MIDs.  See the latest Open protocol specification for  details on 
each MID.  
 
 
MID Description Note 
0001 Communication start  
0003 Communication stop  
0010 Parameter set numbers upload request  
0018 Select Parameter set  
0020 Reset Parameter set batch size  
0042 Disable tool  
0043 Enable tool  
0050 Vehicle Id Number download request  
0060 Last tightening result data subscribe Rev 1-2 and 999 supported 
0063 Last tightening result data unsubscribe  
0070 Alarm subscribe  
0073 Alarm Unsubscribe  
0080 Read time upload request  
0082 Set Time in the Torque Controller  
9999 Keep alive message  
 
 
 
  
						

							19.1.5 AIMCO Database  
The controller has the ability to send rundown data to an AIMCO data collection server.  Once the 
controller is on the local network there are two parameters that must be set to store data correc tly on the 
server.  
1.  Server IP Address:   This is the IP address of the AIMCO data collection server.   If the server is 
on another subnet you will also have to verify the gateway in the Ethernet settings. 
2.  Server Port Number:   This is the TCP port the server is listening on for a new connection.  See 
your local AIMCO data collection server administrator for the correct port number. 
19.1.6  Modbus TCP 
The controller will accept a connection from a Modbus TCP master.  
19.1.7  Controller Outputs  
The Controller’s outputs are locat ed at address 0 and contain one status word.  
 Controller Outputs 
 Bits
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 
Address 0 Handshake    Job Complete    Healthy Running  Process number  
 
Bit Name Function 
0-7 Process Number Process number echo.  Latched while it is in a job. 
8 Running Indicates the tool is running. 
9 Healthy Indicates the controller has no faults. 
10 Not used  
11 Not used  
12 Job Complete Indicates the job is complete.  Will go off when Enable input goes off. 
13 Not used  
14 Not used  
15 Handshake Echo of the Handshake input 
19.1.8 Controller Inputs  
The Controller inputs are located at address 1024 and  1036.  Address 1024 contains one control word  and 
1036 contains the 20 character  VIN. 
  
						

							 Controller Inputs 
 Bits
 15  14  13  12  11  10  9  8  7  6  5  4  3  2  1  0 
Address 1024 Handshake      Abort Enable Process number 
 
Bit name Function 
0-7 Process Number Process number input.  The enable must be off to change the Process 
Number.  On a change to the Process Number  the batch is also reset. 
8 Enable On the rising edge of Enable the tool will be enabled. 
9 Abort If Abort is on the tool will be disabled. 
10 Not used  
11 Not used  
12 Not used  
13 Not used  
14 Not used  
15 Handshake Will be echoed to the Handshake output 
19.2 Profibus/DeviceNET  
The controller can have an optional Profibus or DeviceNET interface .  These interfaces are accomplished 
throug h the use of a serial bridge .  The serial bridge is provided by  MKS Instruments, Inc .   See the latest 
MKS documentation for details on sending and receivi ng messages. 
19.2.1  Logical I/O  
The controller has five status bytes of outputs.  
  Controller Outputs 
  Bit 
  7  6  5  4  3  2  1  0 Byte
 0       Tool Ready Tool Enable 
1    Bypass  Batch 
Complete 
Msg 
Received Status NOK  Status OK  
2         
3  
Buzz 
Slow 
Buzz 
Fast Red   Yellow  Green  Blue  White 
4   Pause  Red 
Flashing 
Yellow 
Flashing 
Green 
Flashing 
Blue 
Flashing 
White 
Flashing 
  
						

							Byte Bit Name Function 
0 
0 Tool Enable The enabled state of the tool. 
1 Tool Ready On if the tool is ready to run.  Will be off if tool is disabled or there is 
a fault on the controller. 
2-7 Not used  
1 0 
Status OK Rundown status on for an accept. This bit is timed and will be on for ½ 
second.
 
1 Status NOK Rundown status on for a reject. This bit is timed and will be on for ½ 
second. 
2 
Msg Received On to indicate a message has been received from the MKS module and 
the inputs have changed.  This bit is timed and will be on for ½ 
second. 
3 Batch Complete Indicates the batch is complete.  Will go off when batch is reset or 
when the tool enable is turned off.  
4 Bypass State of the bypass input. 
5-7 Not used  
2 0-7 Not used  
3 0-
6 
Light Tower 
Status  
Bitwise status of the Light Tower lights. 
7 Not used  
4 0-
5 
Light Tower 
Status  
Bitwise status of the Light Tower lights. 
6-7 Not used  
 
  Controller Inputs  
  Bit 
  7  6  5  4  3  2  1  0 
Byte  0  PSET  
1  PLC Enable  White Flash  Pause     Tool Enable  
2-11   Sequence Number
 
12-31  Serial Number
 
  
						

							 
 
 
 
 
 
 
Byte Bit Name Function 
0 0-7 PSET Set the active parameter set of 1-32.  If 0 the active parameter set is 
left unchanged.  
1 0 
Tool Enable If PLEC Enable is 0 this input is ignored.  If PLC Enable is 1 this 
bit can be used to enable or disable the tool.
 
1-3 Not used  
4 Pause Setting Pause to 1 cause the light stack to strobe.  Setting it to 0 put 
the light stack back into its normal operation.  
5 
White Flash Setting White Flash to 1 cause the light stack to flash the white 
light.  Setting it to 0 put the light stack back into its normal 
operation. 
6 PLC Enable Setting PLC Enable to 1 allows the Tool Enable bit.  Setting it to 0 
disables the Tool Enable function.  
7 Not used  
2-11 0-7 Sequence Number 10 character Sequence Number. 
12-31 0-7 Serial Number 20 character Serial Number. 
 
 
 
  
						

							19.3 Data Output Settings  
The use of Ethernet or ot her field busses requires that the data output settings of the UEC -4800 are 
configured correctly.  This can be done from either the UEC -4800 front panel or the setup software.    
UEC Data Output Settings 
Field Value Meaning 
UEC No 01 UEC Identifier Number 
Out Movement 0 Output all data through RS232C 
Output Form 0 #-CR 
Comm Speed 1 9600 bps 
Bit 1 8 bit 
Stop 0 1 bit 
Parity 0 No parity 
Torque Val Trans 1 Output 
Pulse Numb 1 Output 
Fastened Time 1 Output 
Decision 1 Output 
Wave Data Out 1 Output (only effects front PC port) 
Ang Data Transm 1 Output 
Wave Data Form 0 Binary Output (only effects front PC port) 
ID Data Out 0 Not Output 
ID Data Form 00 ID data digit 
 
19.3.1 Data Output Configuration through front panel  
1)   Turn on the UEC -4800 and wait for self- diagnosis check to finish. The screen will change to 
the measurement screen when complete.  
2)   Press 
 in the measurement screen to go to the menu screen.  
3)   Use the arrows to select ‘Settings’ and press 
. 
4)   Use the arrows to select the work number to set up para meters and press 
. 
5)   Use the arrows to select ‘Data Out’ and press 
. 
6)   Press and hold 
 for more than 3 seconds to enter writing mode.    
7)   Select the parameter to change and press 
. 
8)   Use 
 to increase the value and  to select the digit to change.  
9)   Ensure that the values match the following settings:   
						

							 
 
19.3.2  Data Output Configuration from PC  
1)   Turn on the UEC -4800 and wait for self- diagnosis check to finish.  
2)   Connect the front PC port on the UEC -4800 to a PC with the UEC -4800 setup software using 
a straight serial cable . 
3)   Start the setup software on the pc.   
4)   Go to ‘Main Menu’ (F12) and then ‘File Selection’ (F1) and select your configuration file or 
create a new one.   
   If a settings file is not present or settings need to be downloaded then proceed to 
the next section ‘ Downloading/Importing UEC -4800 Settings ’ 
5)   Go back to the ‘Main Menu’ and go to ‘Data Output Setting’.  
 
 
 
UEC -4800 Setup Software Main Menu  
  
						

							6)  Check that the settings match the settings below. If not then change the appropriate 
settings.  
7)   Click ‘Send’ to send new  parameters to the UEC -4800.  
 
Data Output Settings Menu  
19.3.3 Downloading/Importing UEC -4800 Settings 
The settings on the UEC -4800 can be downloaded from the device using the PC setup software.  If a tool 
hasn’t been selected under Main Menu   Tool Selection th en some of these menu items may be 
disabled.  
1)  Connect the front PC port on the UEC -4800 to a PC with the UEC -4800 setup software using a 
straight serial cable.  
2)  Turn on the UEC -4800 and wait for self- diagnosis check to finish.  
3)  Start the setup software on the  pc.  
4)  Go to ‘Main Menu’ (F12) and then ‘File Selection’ (F1) and select your configuration file or create 
a new one by clicking ‘New’ (F1).  
5)  After selecting the file the ‘Main Menu’ is shown. If menu options are disabled then a tool needs 
to be selected by  clicking ‘Tool Selection’ and then ‘Select’ to select the tool. Return to ‘Set 
Menu’ (F12).  
6)  In the ‘Set Menu’ (F2 from Main Menu) choose ‘VRF’ (F8) at the bottom of the screen.  
7)  A window will appear asking to check the set value. Click ‘Yes’.  
8)  The program wi ll now communicate with the UEC -4800 and show the differences between the 
file and the data on the controller. Click yes to import the settings from the controller and 
overwr ite the settings file on the PC.   
						

							 
 
 
Set Menu – Where to download/import UEC -4800  Settings 
 
20.  Light Tower Color Definitions 
UEC - LIGHT ASSIGNMENT FOR LIGHT TOWER AND KEY BYPASS 
Light Color Judgment Assignment 
Green   Accept  UEC 
Red High Torque UEC 
Red Flashing  Fault other than High Torque, Pulse 
Count, and Angle Errors  UEC 
Yellow High Pulse/Angle UEC 
Yellow Flashing  Low Pulse/Angle   UEC 
Blue Bypass Key Bypass 
White   Tool Enabled   UEC 
White Flashing  Open   External 
Lights Strobe  Open  External