Aimco Brakes Monitor UECD4800 Instruction Manual

							
PO Box 16460, Portland, OR  97292-0460
  

 
503-254-6600 

   
Fax 503-255-2615  
Combo Controller for 
Electric Pulse UEP-MC Tool 
UECD-4800 
Instruction Manual 
 www.aimco-global.com 
						

							1
Table of Contents
1.Safety Instructions 
...............................................
2. Outline .....................................................
2.1.
Configuration 
...............................................
2.2. LCD Screen Diagram (1) 
........................................
2.3.LCD Screen Diagram (2) 
........................................
2.4.Dimensions 
................................................
2.5. Features 
..................................................
2.6. Installation 
.................................................
2.6.1. Place 
....................................................  
2.6.2.Environmental Conditions 
........................................
3.Specifications 
.................................................
4. Parts Names and Functions 
.........................................
4.1.Front Panel 
................................................  
4.2.Rear Panel 
................................................
5. Operation 
....................................................
5.1. Preparation 
................................................
5.2. Key operation 
...............................................
5.3. Setting 
...................................................
6. Self-diagnosis check 
..............................................
7. IN/OUT CHECK 
................................................
7.1. KEY CHECK (key input diagnosis) 
...................................
7.2.INPUT/OUTPUT CHECK (wiring diagnosis of the terminals and the tool) 
............. 
8. ZERO SET (zero point display) 
........................................9.
WORK No. change 
...............................................
10. Basic setting 
..................................................
10.1. BASIC（Basic setting） 
.........................................
10.2. MODE (Mode setting) 
...........................................
10.3. TIMER (TIMER setting) 
..........................................
10.4. Data output setting 
 ............................................
10.5. Tool Control 
................................................
10.6. IN/OUT PUT (Setting of signal allocations of input/output terminal board) 
..............
10.7.LAN (LAN setting) 
.............................................
10.8. Program Number Change 
........................................
10.9.MEMORY DATA 
..............................................
10.10. DRIVER DATA 
...............................................
11. Functions 
....................................................
11.1. Fastening control 
.............................................
12. Upper and Low limit judgment 
.........................................
12.1.Torque change degree zone monitor 
..................................
13.Torque Sensor Wiring Diagnosis 
.......................................
13.1.Error detection 
...............................................
13.2. ZERO/CAL check perform timing 
....................................
14. Auto ZERO 
...................................................
15. Torque waveform measuring procedure 
...................................
16.ANALOG OUTPUT terminal 
..........................................
17.Error 
.......................................................
17.1. Error message & contents 
........................................
17.2.Recommended Action 
...........................................
18.Troubleshooting 
................................................. 2
6
6
7
8
9
10
11
11
11
12
13
13
15
17
17
17
17 18
19
19 20
22
23
24
25
28
39
43
47
49
51
53
55
58
60
60 61
63
64
64
6 4 65
66
67
68
68
71
73 
						

							2
1.Safety Instructions
Do pe

ruse this instruction manual before insta llation, operation, maintenance and inspection of 
this system, and the use this system properly.    Use this system only after you master knowledge 
of this equipment, safety instruction and all instruct ions given in the safety instructions of this 
system. Take note that this operat ion manual classifies the safety instructions into two signs; 
“DANGER” and ”WARNING”, according to  the degree of seriousness and urgency.     
WARNING sign also warns the risk of serious cons equences depending on the situation.   So, 
always follow the instructi ons given in this manual.  
DANGER 
A fatality and/or heavy personal injury is highly possible by 
improper operation.  Urgent warning is essential in the 
event of an accident.：
WARNING
●Place on a metal or other incombusti ble component to prevent a fire.
●Keep away from the combustibles to prevent a fire.
●Avoid foreign material intrusion to prevent a fire.
●Set up controller on a site that can bear its we ight to avoid personal injury from accidental
falling.
●Keep the workplace well lighted and  clean to avoid personal injury.
●Never wear loose-fitting clothes or dangling jewe lry when using this system, and always wear
the proper clothes for your job.    In addition, be careful not to get  your hair caught in tools, and
tie long hair with a rubber ribbon or the like and  wear a protective helmet to prevent personal
injury.
●Securely install and fix this system to avoid  personal injury in case of an emergency like an
earthquake.
●Never carry this combo controller with your fi ngers on the switch while it is being plugged in.
You may get injured.
WARNING 
A dangerous situation accompany ing mid-slight personal 
injury and/or property damage is possible by improper 
operation.：
◆Installation & Surroundings 
						

							3
DANGER
●Be sure to turn off the power switch prior to wiring to avoid an electric shock or a fire.
●Place the no fuse breaker (NFB).    There may be a fire risk.
●Make sure that the cords and outlets are proper ly grounded to avoid an electric shock or a
fire.
●Carry out wiring after you installed controlle r to avoid an electric shock or a fire.
●Never use the power code for dragging the UEP tool and pull it out roughly.    There may be
an electric shock or fire risk.
●Wiring must be carried out by an expert electrici an to avoid an electric shock or a fire.
●Always use Y-shape crimp contact or round-shape  crimp contact when wiring terminal block to
avoid an electric shock or fire.
WARNING
DANGER
●Assurance of work-site safety by operators th emselves prior to power switching operation is
essential to prevent personal injury.
●Never touch switching devices with wet hands to avoid an electric shock.
●Never touch the current-carrying c ontrollers’ terminals even if the tool is not in operation to
avoid electric shock.
●Never damage, excessively stress, load the co rds, and never tuck them between objects to
avoid electric shock.
●Switch off the system when you do not run it.
●Do not run the tool when the built in switch is  out of work.    Inspect it and send it for repair.
●This system may restart abruptly when you reset  the system with the tool trigger on.    Never
reset the system while the start signal is bei ng triggered.    There may be an injury risk.
●Verify that the rated voltage of the system ma tches with the connected AC power.  There may
be an electric shock or fire risk.
●Connect the tool to the correct size of UEPD.    There may be an electric shock or fire risk.
●Make the correct wiring.    There ma y be an electric shock or fire risk.
◆Wiring
◆Handling/Operations 
						

							4
WARNING
●The excessive operation causes the motor unit and driver unit to be overheated.    Do not run
the system excessively or more than necessary.    Never touch the motor unit or rotating part in
operation or immediately after the system is swit ched off.    There may be an injury or burn risk.
●Never overwork the system more than it is intended.    There may be an injury or burn risk.
●Run the system in a good workstation.    The awkward posture in operation is dangerous.
●Be careful to run the system in operation.    Never run it in a careless manner or when you are
not in good health.    There may be an injury risk.
●Never touch the rotating part after the power  is supplied again due to the instant drop of
voltage, e.g. thunder.    The system may resu me the operation suddenly.  Inspect the system
before you continue to run it.
DANGER
●Wait for 5 minutes or longer to inspect and/or repl ace the system after it is switched off.  There
may be an electric shock.
●Only the personnel with expert ise shall conduct the maintenanc e and inspection.    Take off a
watch or jewels before conducti ng.  Inspect the cables periodically and get the qualified
personnel to repair or replace them, if needed.    Use the isolated tool only to avoid an electric
shock and injury.
●Never dismantle the system locally.  Send it  to URYU or its designated distributor only.
There may be an electric shock and injury and fire risk.
◆ Disposal
●Dispose of the system  as industrial waste.
Note 
◆Maintenance & Service 
						

							5
Danger
●Never dismantle the system locally to avoid an injury and fire risk.
●Stop the operation and disconnect the system  from electricity immediately in emergency.
◆Miscellaneous Concern
●Note that the drawings and pictures in this  manual may not list all the accessories needed for
safety measure to explain the details.    Be sure  to put the accessories back to the system as
specified in this manual before  operation and run it as intended.
●Never let anyone other than the operator in operation come near workstation.
●This combo controller is used with URYU El ectric Transducerized Pulse (UEP-MC) Tool only.
●This is not a waterproof system.    Never expose  the system to water or moisture.    Otherwise,
there may be an electric shock or fire risk.
●The magnet-strictive sens or is built into the UEP-MC tool .    Never place any magnet near the
UEP-MC tool to avoid any magnetic field ef fect.    Otherwise, the tool may malfunction.
Special Considerations
●Contents of this manual may change without notice.
Disclaimer 
						

							6
2.Outline
2.1.  Configuration
PC for Setup 
Front Panel of UECD-4800 Rear Panel of UECD-4800 
PLC 
Serial Printer 
PLC
PC 
Hub 
Receptacle 
Note) Make sure to earth 
when 2-pin adaptor is in 
use.
 
Power Cable
PC Cable
 
LAN Cable 
PC, UEC or etc.
 
Tool 
Tool Cable  
						

							7
2.2. LCD Screen Diagram (1)  
 
 
 
 
 
SETTING #1■■(2/4) 
→DATA■OUT
■TOOL■CONTROL
■IN/OUT■PUT
DISPLAY■SELECT 
→SETTING
■CHECK■SELECT
■ZERO■SET
SETTING■WORK■NO(3/3) 
→WORK■NO.7(#7) 
■WORK■NO.8(#8)
SETTING■WORK■NO(2/3) 
→WORK■NO.4(#4) 
■WORK■NO.5(#5)
■WORK■NO.6(#6)
SETTING■WORK■NO(1/3) 
→WORK■NO.1(#1) 
■WORK■NO.2(#2) 
■WORK■NO.3(#3)
SETTING■#1■■(1/4) 
→BASIC
■MODE■■■■
■TIMER
IN/OUT■CHECK■SELECT 
→KEY■■■■■CHECK
■INPUT■■■CHECK
■OUTPUT■■CHKCK
INPUT■CHECK 
■INPUT1■■■■INPUT4
■INPUT2■■■■INPUT5
■INPUT3
OUTPUT■CHECK ■■■■■■■
■ 
→OK■ ＬＥＤ■■■■■■■■
■■■■■ 
OUTPUT,CHECK 
→OUTPUT1,,,OUTPUT4, 
,OUTPUT2,■,OUTPUT5, 
,OUTPUT3,,,■■■■■■■,
 
KEY&LCD ■CHECK 
■■■■■*****
****■

■■■■* ■ENTER■
*
■

■■■■*****
****
KEY&LCD ■CHECK 
■■■■■********* 
■■■■■* ■RESET■
*■

■■■■********* 
KEY&LCD ■CHECK 
■■■■■********* 
■■■■■* ■LEFT■■
*
■

■■■■*****
****
KEY&LCD ■CHECK 
■■■■■********* 
■■■■■* ■RIGTE■* 
■■■■■********* 
KEY&LCD ■CHECK 
■■■■■********* ■■■■■■
■■■■■* ■DOWN ■■* ■■■■■
■  
KEY&LCD ■CHECK      
■■■■■*********   
■■■■■* ■UP■■■■ *   
■■■■■*********   
KEY&LCD ■CHECK 
■■■■■********* ■■■■■■ 
■■■■■* ■■■■■■■* ■■■
■■■ 
2
3
4
1
SETTING■#1■■(4/4)■■■
→MEMORY■DATA■■■■■■■ ■ 
0PROGRAM0SEL■■■■■■■■
WORK■NO.1■■■Ver1.20■ 
→COUNT ■■■■■ 99■■■■
■■■
■ PULSE ■■■■■ 99■■■■SETTING■#1■■(3/4)■■■
→LAN■■■■■■■■■■■■
■■■■ 
DRIVER DATA ■■■■■■■■
ZERO■SET■(WORK■NO.1) 
■■■■■■■■■■■■■■ ■■■■■■ 
■ZERO■■■ 0■  
						

							8
2.3. LCD Screen Diagram (2)  
1 
TIMER■#1■■■■■■■
(6/6) 
→ｼﾞｶﾝ■■■■■■■■■■
■0013 
TIMER ■#1■■■■■■■
(5/6) 
→ﾈﾝ■■■■■■■■■■■
■■0007 
TIMER ■#1■■■■■■■
(4/6) 
→ｷﾞｬｸﾃﾝ■ﾁｴﾝ■■■■■0300
■ ﾋﾟﾝｱﾜｾ■ ﾖｳ■■■■■■
TIMER ■#1■■■■■■■
(3/6) 
→ｽﾀｰﾄ■ﾄﾙｸ■ｲｼﾞｮ■■0500 
■ｻｲｸﾙ■ｵｰﾊﾞ■ｲｼﾞｮ■9999
TIMER ■#1■■■■■■■
(2/6) 
→ｼﾒﾂｹ■ OK■■■■■■■■
9999 
TIMER ■#1■■■■■■■
(1/6) 
→JUDGMENT DELAY ■■0300
■INITIAL ERROR■  ■0500 
MODE■#1■■■■■■(11/11) 
→ＰＣ■ ｿｸﾄﾞ■ｾﾝﾀｸ■■■■
■■3 
■ ﾊｹｲ■ ﾒﾓﾘ■ｷﾉｳ■■■■■■
MODE■#1■■■■■■(10/11) 
→ｶｸﾄﾞCUT ■■■■■■■■■
999 
■ｶｸﾄﾞﾊﾝﾃｲｾﾝﾀｸ■■■■■■0 
MODE ■#1■■■■■■■
(9/11) 
→ｶｸﾄﾞ■ LOW■■■■■■■■
000 
MODE■#1■■■■■■■
(8/11) 
→ﾜｰｸ■ｾﾝﾀｸ■ｸﾐｱﾜｾ■■■■0
■LANｼｭﾂﾘｮｸ■ｾﾝﾀｸ■■■■0
MODE■#1■■■■■■■ (7/11) 
→ﾄﾙｸｶｯﾄ■ﾎｾｲﾁ■■■■■■ ■1 
MODE■#1■■■■■■■(6/11) 
→ﾊﾟﾙｽｽｳ■ｶｹﾞﾝ■■■■0002 ■ﾊﾟﾙｽｽｳ■ｼﾞｮｳｹﾞﾝ■0100
MODE■#1■■■■■■■ (5/11) 
→ｽﾀｰﾄﾄﾙｸ■ｲｼﾞｮｳ■■■■■0 ■ｻｲｸﾙｵｰﾊﾞ■ｲｼﾞｮｳ■■■■0
MODE■#1■■■■■■■ (4/11) 
→ENGLISH･ｴｲｺﾞ■■■■■■0 ■ﾗｲﾝｶﾝﾘ■ﾄﾞｳｻ■■■■■■
MODE■#1■■■■■■■ (3/11) 
→ｶﾞｲﾌﾞ■ｽﾀｰﾄ■■■■■■■ ■0 
MODE■#1■■■■■■■(2/11) 
→ﾄﾙｸｲｼﾞｮｳ■ﾄﾞｳｻ2■■■■1
■ﾁｭｳﾀﾞﾝ■ｾﾝﾀｸ■■■■■■
MODE■#1■■■■■■■
(1/11) 
→ Initial Torque■■■■0
Cycle Error    ■■■0 
ＢＡＳIC_#1_______(4/4) 
→ﾂｰﾙﾋ■■■■■■■■■■ 01. 00 
■ｺｳｾｲﾁ■■■■■■■■■■
ＢＡＳIC_#1_______(3/4) 
→ｽﾀｰﾄ■ﾄﾙｸ■■■■■■ 009.8 
■ｼﾒﾂｹ■ﾎﾝｽｳ■■■■■■■
ＢＡＳIC_#1_______(2/4) 
→CAL■■■■■■■■■■■ ■1000 
■ﾄﾙｸ■ｾﾝｻ■1■■■■■■■
BASIC＿#1_______(1/4) 
→ Torque_LOW    ___080.0
_ Torque_HIGH______060.0
_ Torque CUT_______019.6
IN/OUT■PUT■■■■■(4/4)
→OUT■ﾀﾝｼ■ｾﾝﾀｸ4■■■■04
■OUT■ﾀﾝｼ■ｾﾝﾀｸ5■■■■05
■■■■■■■■■■■■■
IN/OUT■PUT■■■■■(3/4)
→OUT■ﾀﾝｼ■ｾﾝﾀｸ1■■■■01
■OUT■ﾀﾝｼ■ｾﾝﾀｸ2■■■■02
■OUT■ﾀﾝｼ■ｾﾝﾀｸ3■■■■03
IN/OUT■PUT■■■■■(2/4)
→IN■ ﾀﾝｼ■ｾﾝﾀｸ4■■■■■
07 
■ IN■ﾀﾝｼ■ ｾﾝﾀｸ5■■■■■
IN/OUT■PUT■■■■■(1/4)
→IN Terminal 1■■■■01
■IN Terminal 2■■■■02 
■IN Terminal 3■■■■03
TOOL■CONTROL■■■(3/3) 
→ｼｭｳﾘ■ﾊﾟﾙｽ■ｽｳ■■■■050
■■■■■■■■■■■■■
■■■■■■■ 
TOOL■CONTROL■■■(2/3) 
→ｹｲｺｸ■ ﾎﾝｽｳ■■■■■■■
■30 
■ｹｲｺｸ■ﾊﾟﾙｽｽｳ■■■■■030
TOOL■CONTROL■■■(1/3) 
→Count ■■■00000
■Pulse      ■■ ■00000 
■Tool Data Clearｱ■■■■■
DATA■OUT■■■■■■■ (6/6) 
→IDﾃﾞｰﾀ■ｹﾀ■ｽｳ■■■■■
00 
DATA■OUT■■■■■■■(5/6) 
→ｶｸﾄﾞ■ｿｳｼﾝ■ｾﾝﾀｸ■■■■0
■ﾃﾞｰﾀ■ｹｲｼｷ■ｾﾝﾀｸ■■■■0
DATA■OUT■■■■■■■ (4/6) 
→ｼﾒﾂｹｼﾞｶﾝ■ｿｳｼﾝ■■■■■1
■ﾊﾝﾃｲ■ｿｳｼﾝ■ｾﾝﾀｸ■■■■1
DATA■OUT■■■■■■■
(3/6) 
→ﾊﾟﾘﾃｨﾋﾞｯﾄ■ｾﾝﾀｸ■■■■0
■ﾄﾙｸﾁ■ｿｳｼﾝ■ｾﾝﾀｸ■■■■1
DATA■OUT■■■■■■■ (2/6) 
→ﾂｳｼﾝｿｸﾄﾞ■ｾﾝﾀｸ■■■■■1
■ﾋﾞｯﾄﾁｮｳ■ｾﾝﾀｸ■■■■■■
DATA■OUT■■■■■■■ (1/6) 
→UEC■No.  ■■■■■■01
■Serial OUT■Mode■■■■■
2 
3 
LAN■#1■■■■■■■■■
(7/7) 
→MAC■ｱﾄﾞﾚｽ■■■■■00***
■■■■■■■■■■■■■
LAN■#1■■■■■■■■■ (6/7) 
→ﾘﾓｰﾄ■TCPﾎﾟｰﾄ■■■2101
■LAN■ﾘﾄﾗｲ■ｶｲｽｳ■■■■03
LAN■#1■■■■■■■■■ (5/7) 
→ﾎｽﾄ■IPｱﾄﾞﾚｽ■2■■0000
■ﾎｽﾄ■IPｱﾄﾞﾚｽ■3■■0100
LAN■#1■■■■■■■■■ (4/7) 
→TCPﾎﾟｰﾄ■■■■■■■■ 2101 
LAN■#1■■■■■■■■■(3/7) 
→ﾃﾞﾌｫﾙﾄ■ｹﾞｰﾄｳｪｲ■0000
■ﾃﾞﾌｫﾙﾄ■ｹﾞｰﾄｳｪｲ■0000
LAN■#1■■■■■■■■■ (2/7) 
→IPｱﾄﾞﾚｽ■4■■■■■■ 0001 
LAN1■#1■■■■■■■■(1/7) 
→IP Address■1■■■■■■ 0120 
MEMORY■DATA■■■■(3/3) 
■ﾒﾓﾘｰﾃﾞｰﾀ■ﾌﾞﾛｯｸ■■■■0
■ﾒﾓﾘｰﾃﾞｰﾀ■ﾅｲﾖｳ■■■■■0
→ﾒﾓﾘｰﾃﾞｰﾀ■ｸﾘｱ■■■■■■0
MEMORY■DATA■■■■(2/3) 
■CPﾁ■ﾋｮｳｼﾞ■■■■■00.00
→CPK■ﾋｮｳｼﾞ■■■■■00.00
■ﾒﾓﾘ■ ｼｭﾂﾘｮｸ■■■■■■■
MEMORY■DATA■■■■(1/3) 
■AVRﾞ        ■■■000.0 
→
σ Displayﾞ■  ■■00.00 
■3+/- Displayﾞ■■00.00
4 
PROGRAM■SEL■■■■(8/8)
→20ﾎﾝﾒ■■■■■■■■■■ ■■■0 
■■■■■■■■■■■■■
PROGRAM■SEL■■■■(7/8)
→17ﾎﾝﾒ■■■■■■■■■■ ■■■0 
■18ﾎﾝﾒ■■■■■■■■■■
PROGRAM■SEL■■■■(6/8)
→14ﾎﾝﾒ■■■■■■■■■■
■■■0 
■15ﾎﾝﾒ■■■■■■■■■■
PROGRAM■SEL■■■■(5/8)
→11ﾎﾝﾒ■■■■■■■■■■ ■■■0 
■12ﾎﾝﾒ■■■■■■■■■■
PROGRAM■SEL■■■■(4/8) 
→8ﾎﾝﾒ■■■■■■■■■■
■■■■0 
■9ﾎﾝﾒ■■■■■■■■■■
PROGRAM■SEL■■■■(3/8) 
→5ﾎﾝﾒ■■■■■■■■■■ ■■■■0 
■6ﾎﾝﾒ■■■■■■■■■■
PROGRAM■SEL■■■■(2/8) 
→2ﾎﾝﾒ■■■■■■■■■■ ■■■■0 
■3ﾎﾝﾒ■■■■■■■■■■
PROGRAM■SEL■■■■(1/8)  →Program No■   ■■■0  Program No SW1   ■■1  First  ■■■■■■■■
WORK  NO.1 
DATA  00000 
MODE 00
  
						

							9
2.4. Dimensions 
36 36 150 
5 
200 
59 170 
36 
Side Panel Front Panel
24 
Front Panel  Rear Panel