Aimco Brakes Monitor UECD4800 Instruction Manual

							 50
Setting of output terminals 
 
Set up the signal allocations of output terminals by OUT TERMINAL 1 – OUT TERMINAL 5. 
 
Default and name of terminal 
Setup item Default (function) Name of terminal 
OUT TERMINAL 1  1    (COUNT OK)  COUNT OK 
OUT TERMINAL 2  2    (COUNT NOK)  COUNT NOK 
OUT TERMINAL 3  3    (TORQUE OK)  TORQUE OK 
OUT TERMINAL 4  4    (TORQUE NOK)  TORQUE NOK 
OUT TERMINAL 5  5  (SV)  SV 
 
Setup item 
 
Setting Signal Function 
1 COUNT OK Count OK signal   
Signal output duration time is set by COUNT OK of TIMER 
SETTING.  
The UECD controller stops sending this signal when it 
receives the RESET or LS signal even while COUNT OK is 
being sent.   
2 COUNT NOK Count NOK signal  
Provide COUNT NOK signal output until COUNT NOK is 
cleared.  
3 TORQUE OK Torque OK signal 
Signal output duration time is set by FASTENING OK of 
TIMER SETTING.   
The UECD controller stops sending this signal when the next 
operation starts even while TORQUE OK is being sent.     
4 TORQUE NOK Torque NOK signal   
Provide TORQUE NOK signal output until TORQUE NOK is 
cleared.  
5 SV Provide the signal output when torque reaches the start 
torque.  
6 TORQUE LOW NOK Provide the signal output when the torque low NOK judgment 
is provided.   
7 TORQUE HIGH NOK Provide the signal output when the torque high NOK 
judgment is provided.   
8 OPERATION RANGE Provide the signal output while the fastening is in process. 
9 CPU RUN Provide the signal output when UECD is in operation. 
Switch off when UECD gets inoperable status while the 
setting is overwritten.   
10 CAUTION Caution signal   
Provide this signal output when the cumulative fastening 
number or pulse blow number reaches the preset repair 
fastener number or pulse blow number. 
11  WORK A ANSWER 
12 WORK B ANSWER 
13 WORK C ANSWER WORK Answer 
Provide answer output signal of active work No. 
14 WK 1 COUNT OK 
15 WK 2 COUNT OK 
16 WK 3 COUNT OK 
17 WK 4 COUNT OK 
18 WK 5 COUNT OK COUNT OK per WORK NO. 
 
Note : It is not possible to assign same signal to two or more terminals.
 
 
  
						

							 51
10.7. LAN (LAN setting) 
This is to set up for the Ethernet connection.    
Set up the values in LAN SETTING screen, and [
] is displayed.    After you changed the setting 
values all, please do not press 
 until [] goes off.    It takes approx. 20 seconds. 
 
 
 
 
 
 
 
 
 
 
 
 
 
IP ADDRESS 1 - 4 
Default : 120.0.100.1 
Setting range : 0 - 255 
[Function] 
This is to determine the IP address of UECD.    
 
 
SUBNET MASK 
Default : 0008 
Setting range : 1 - 31 
Setting:     1   (255.  255.  255. 254) 
8 (255.  255.  255.  0) 
     16  (255.  255.  0.   0) 
     24  (255.  0.  0.   0) 
     31  (128.  0.  0.   0) 
[Function] 
This is to set up Subnet mask.   
 
 
DEFAULT GATEWAY   
Default :    0. 0. 0. 0. 
Setting range : 0 – 255 
[Function]  
This is to set the default gateway. 
Set up when connecting to PC via router.     
 
 
TCP PORT 
Default : 2101 
Setting range : 0 – 9999 
[Function]  
This is to set up the TCP port of UECD.    
 
 
LAN■#1■■■■■■■(6/7) 
→Remote TCP Port ■■02101 
■LAN Retry Num.■■■■03 
■Comm.-less TIM■  ■■10 LAN■#1■■■■■■■(5/7)
→Host IP Addr 2 ■■0000
■Host IP Addr 3 ■■0100
■Host IP Addr 4 ■■0000LAN■#1■■■■■■■(4/7) 
→TCP Port■■■■■■02101 
■Connect Mode ■■■■0001 
■Host IP Addr 1   ■■0120
 
LAN■#1■■■■■■■(3/7) 
→Default Gatway    ■0000 
■Default Gatway    ■0000 
■Default Gatway    ■0000
 
LAN■#1■■■■■■■(2/7)
→IP Address 4■■■■■0001
■Subnet Mask■■ ■■■0008
■Default Gatway      ■0000LAN1■#1■■■■■■■(1/7) 
→IP Address 1■■■■■0120
■IP Address 2■■■■■0000
■IP Address 3■■■■■0100
LAN■#1■■■■■■■(7/7) 
→MAC Address■■■■***** 
■■■■■■■■■■■■■
■■■■■■■  
						

							 52
CONNECT MODE (Connection mode)   
Default : 1 
Setting : 0    Set UECD as host 
Setting : 1    Set UECD as client   
[Function] 
Allocate [1] (UECD as client) to this function.    
 
 
HOST IP ADDR 1 – 4 (HOST IP address) 
Default : 120.0.100.0 
Setting range : 0 - 255 
[Function]  
Enter the IP address of the PC which is used for the setup.   
 
 
REMOTE TCP POR (Remote TCP port) 
Default : 2101 
[Function] 
This is to set up TCP port of PC which communicates to UECD.     
Set up with same value of TCP port of UECD.     
 
 
LAN RETRY NUM. (LAN retry number)   
Default : 3 
Setting range : 0 - 10 
This is to determine the retry number to be made. 
 
 
Comm.-less time (LAN no responding limit time) 
Default : 10 
Setting range : 0 - 10 
This is to determine the waiting time in case of no responding.   
 
 
MAC ADDRESS   
Default : Assign unique address   
Setting range : 0 - 9999 
Mac address of UECD.   
Impossible to change the setting value. 
 
 
  
						

							 53
 
10.8. Program Number Change 
 
This is to set the program number choice.    Maximum 8 kinds (fastening torque, judgment values 
of torque and angle etc.) of program can be set up within same work number by using the program 
number change function.    It is possible to set up maximum 20 fasteners under same work number.   
8 kinds of work number (from program 1 to 8) can be set up for first fastener up to 20th fastener.     
Note:    This function is available in UECD-4800 version 1.15 and later version.   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
PROGRAM NO SEL (Program number change select) 
Default : 0 
Setting : 0      Not use   
Setting : 1      Use, and program number is selected by signal input from terminal of UECD.   
Setting : 2      Select program number by the 32 byte data received on the serial port on the rear 
panel.    Set 1 to ID DATA OUT, and set 32 to ID DATA NUMB in the DATA OUT 
SETTING screen.   
Setting : 3      Receive work number signal from 48 byte data received on the serial port on the rear 
panel.    Set 1 to ID DATA OUT, and set 48 to ID DATA NUMB in the DATA OUT 
SETTING screen.    
 
【Function】 
・This is to determine whether use or not the program number choice, and how to change program 
number.   
・When setting value is changed from 0 to any of 1 – 3 or vice versa, UECD clears memory data.   
It is because UECD memorizes program number when program number choice is used.   
 
 
 
PRGRAM NO SW (Program number change switch) 
Default : 0 
Setting : 0    Switch to next work number only when UECD provides fastening OK. 
Setting : 1    Switch to next work number whichever UECD provides fastening OK/NOK.     
Setting : 2    Switch to next work number when UECD provides OK or torque HIGH NOK.     
【Function】 
・This is to determine the condition to have UECD switched to next work number when program 
number choice is used.     
 
 
PROGRAM■SEL■1■■(1/8) 
→Program No SEL■■■■0 
■Program No SW■■■■1 
■First■■■■■■■■■0
 
PROGRAM■SEL■1■■(2/8)
→Second■■■■■■■■0
■Third■■■■■■■■■0
■Fourth   ■■■■■■■0PROGRAM■SEL■1■■(3/8) 
→Fifth■■■■■■■■■0 
■Sixth■■■■■■■■■0 
■Seventh■■■■■■■■0
 
PROGRAM■SEL■1■■(4/8) 
→Eighth■■■■■■■■0 
■Ninth■■■■■■■■■0 
■10th■■■■■■■■■0
 
PROGRAM■SEL■1■■(5/8)
→11th■■■■■■■■■0
■12th■■■■■■■■■0
■13th■■■■■■■■■0PROGRAM■SEL■1■■(6/8) 
→14th■■■■■■■■■0 
■15th■■■■■■■■■0 
■16th■■■■■■■■■0
 
PROGRAM■SEL■1■■(7/8) 
→17th■■■■■■■■■0 
■18th■■■■■■■■■0 
■19th■■■■■■■■■0
 
PROGRAM■SEL■1■■(8/8)
→20th■■■■■■■■0
■■■■■■■■■■■0
■■■■■■■■■■■0 
						

							 54
FIRST – 20TH FASTENER 
Default : 0 
Setting range : 0 - 8 
Setting : 0  Fastening is ended.   
      1 – 8 :    Fastening is performed per setting of selected work number.     
【Function】 
・This is to determine which fastener is fastened by which setting of work number.    
 
 
【Setting example】 
Set either 1 or 2 to PRGRAM NO SEL, and set 1 to First, Second and Third fastener, and 2 to 
Fourth fastener.    First, second and third fastener is fastened up to CUT values of WORK 1 setting, 
and judged in accordance to WORK 1 setting.  Fourth fastener is fastened in accordance to 
WORK 2 setting.    Set 0 to fifth fastener, if the fastening is ended with fourth fastener.     
When either 1 or 2 is set to PROGRAM NO SEL, it is possible to fasten up to 20 fasteners.    It is 
possible to set up work number to each fastener from first up to 20th.         
Work number combination is settable with maximum 8 kinds from program 1 to 8.   
When 3 is set to PROGRAM NO SEL, work number combination and fastening number are 
decided and received from the serial port on the rear panel.  
 
 
 
 
 
 
 
 
 
 
 
PROGRAM■SEL■  3■■■(4/8)
→EIGHTH   ■■■■■■■■0
  NINTH■  ■    ■■■■■0
■10th   ■■■■■■■■■0
Select the program number you want to set up 
parameters.  Selectable from the program 
number 1 up to 8.      
						

							 55
 
10.9. MEMORY DATA 
 
This is to set up the setting of memory data and the display or the clear of the calculated value 
from the memory data.
 
 
 
 
 
 
AVR (Average value) (former name: MODE 82) 
Function 
・Displays average value of memorized data 
Note: This is not a setting value.   
 
 
 
 
ｘ: Average 
ｎ: Number of Data Points 
 
 
σ (σ value) (former name MODE 83) 
Function 
・Displays σ value of memorized data 
Note: This is not a setting value. 
 
 
 
 
 
σ: Standard deviation 
 
 
3σ+/- (3 σ value / Average value plus-minus % value / former name MODE 84)  
Function 
・Displays the 3σ / Average value (deviation value) of the memorized data 
 
3σ 
_ 
3σ value = 
X x 100%
 
3σ value : Rate of variability 
 
 
MEMORY■DATA■■■■(1/3) 
■AVR.            ■■000.0 
→
■   ■■■■■■■00.00 
■3
+/-%          ■■00.00 
MEMORY■DATA■■■■(2/3) 
■CP        ■■■■■00.00
→CPK       ■■■■■00.00
■Memory Output ■■■■■0MEMORY■DATA■■■■(3/3) 
■Memory Block      ■■■0 
■MEM. Contents ■■■■■0 
→Memory Clear■■■■■■0 
ｎｘ ～ ｘ ｘ
ｘ
ｎ 2 1+ + +
=
⎥
⎦ ⎤
⎢
⎣ ⎡
=∑2
ｎ) ｘ - (ｘ
1 ｎ-1
σ 
						

							 56
CP (CP value / former name MODE 85) 
Function   
・Displays CP value of memorized data 
・Displayed value is calculated one from the selected work number setting value (torque high and 
low limit value) 
Note: This is not a setting value. 
 
 
 
 
 
CP = Process Capability Index 
 
 
CPK (CPK value / former name MODE 86)  
・Displays CPK value of memorized data 
・Displayed value is the calculated one from the selected work number setting values (torque high 
and low limit value).     
Note : This is not a setting value.     
 
B 
CPK 
＝ 
3σ 
 
B1 : Upper limit – Average   
B2 : Average – Lower limit 
B : Smaller value between B1 and B2 
CPK : Process Capability Index (deviation of average inclusive) 
 
 
MEMORY BLOCK (Memory data block / former name : MODE 87) 
Default : 3 
Setting  :  1  UECD stores data of work number all in one without time/date and ID number.   
(Maximum 12,000 pcs.) 
Setting  :  2  UECD stores data per work number without time/date nor ID number.         
(Maximum 1,500 pcs.) 
Setting  :  3  UECD stores data of work number all in one including time/date, but without ID 
number.   (Maximum 5,400 pcs.)  
Setting  :  4  UECD stores data per work number including time/date, but without ID number.   
(Maximum 680 pcs.)   
Setting  :  5  UECD stores data of work number all in one including time/date and ID number. 
(Maximum 2,200 pcs.) 
Setting  :  6  UECD stores data per work number including time/data and ID number. 
     (Maximum 270 pcs.) 
【Function】 
・This is to determine whether per work number or work number 1 - 8 all in one, and whether 
include time/data and ID number UECD stores the data.         
・When the data is stored per work number, the storable maximum data becomes 1/8 of the one 
stored by batch.    UECD drops old data to memorize new data one by one after the data storage 
comes to the maximum.     
・When the data is stored with time/date, the storable maximum data becomes approx. 1/2.     
・UECD calculates average value, CPK value etc. per block.    
 
Upper limit –Lower limit
CP = 
6σ  
						

							 57
MEM. CONTENTS (memory content / former name MODE 88) 
Default : 0 
Setting : 0      Not memorize the fastening data 
Setting : 1      Memorize all fastening data 
UECD provides warning by the buzzer and the warning display [COUP] when the 
data storage comes to the last 10 pieces to maximum memory.    Switch on RESET 
terminal or press the reset key, and the display will go off.    But UECD provides 
warning with same way, if you continue fastening.     
Setting : 2      Same as the setting 1, but not provide the warning of the maximum memory.   
Setting : 3      Memorize only OK data and provide the warning of the maximum memory 
Setting : 4      Same as the setting 3, but not provide the warning of the maximum memory 
Function 
・This is to determine what to memorize and whether to warn the maximum memory when the data 
storage comes to the last 10 pieces to maximum memory.     
・All memorized data is cleared when the setting value is changed.   
 
 
MEMORY CLEAR (clear of the memorized data / former name MODE 89) 
Function 
・When it is set to [1], UECD clears all the memorized data of the specified work number.     
・[-CLE] is displayed on the display and press 
 again to execute the data clear.     
・Same can be done through PC by pressing 
 in the statistic screen of the setup software.     
 
 
UNUS. HIST. CL (clear the unusual history) 
【Function】 
・Set to [1] to clear the history of the error or trouble like CAL error, ZERO error etc. (other than the 
errors included in the fastening data) memorized in UECD-4800.    
 
 
 
 
  
						

							 58
 
10.10. DRIVER DATA 
 
The Driver Data screen allows you to program the rpm and acceleration time of the tool.    When it 
fires any error related to driver, the UECD controller shows an error message on screen.    Please 
correct the error.    
Note 1: Be sure to make the appropriate driver settings.    The inappropriate settings may 
cause a tool not to work.     
Note 2: The programming setup software that comes with UECD controller will not allow 
you to work on the driver settings.    
 
 
 
 
 
 
 
(1) How to change the driver settings 
 
1. Press 
 key once.    The mode number starts flushing up on screen.     
2. Select the mode number that you desire to change with 
&  keys and press  key. 
3. Change the settings with 
& keys.  
 
4. Press 
 key to enter the changed settings into controller.   
 
5. Repeat the above 1 – 4 procedures if there are more settings to be changed.    After all the 
changes are made, press 
 key to go back to the measuring screen.     
 
 
(2) Setup Items 
MODE 00 (Full Speed RPM) 
Default : 2,000 rpm 
Recommended Setting Range :1,500 ~ 2,500 rpm 
Programmable Setting Range : 0 ~ 3,000 rpm 
【Function】 
・This is to determine how fast the UEP-MC tool runs in operation.     
 
 
MODE 01 (Slow Speed RPM) 
Default : 500 rpm 
Recommended Setting Range :500 ~ 2,500 rpm 
Programmable Setting Range : 0 ~ 3,000 rpm 
【Function】 
・This is to determine how slowly UEP-MC tool runs in operation.     
 
 
MODE 02 (Acceleration Time) 
Default : 0.05 seconds 
Programmable Setting Range : 0.00 ~ 3,600 rpm 
【Function】 
・This is to determine how fast the UEP-MC tool reaches 1,000 rpm from 0 rpm.     
WORK  NO.1 
 
DATA    00000 
MODE    00
 
Controller Settings or Error Status 
MODE number  
						

							 59
MODE 03 (Slow Down Time) 
Default : 0.05 seconds 
Programmable Setting Range : 0.00 ~ 3,600 rpm 
【Function】 
・This is to determine how fast the UEP-MC tool reaches 0 rpm from 1,000 rpm.     
 
 
MODE 04 (Fastening Control Method) 
Default : 2 
Setting : 0      Timer Controlled Fastening 
Setting : 1      Blow Number Controlled Fastening 
Setting : 2      Torque Controlled Fastening 
【Function】 
・This is to determine the control method of the tool.     
Use the setting 2 only.     
 
 
MODE 05 (Fastening Time Setting) (Not used now)
 
Default : 0.5 seconds 
Programmable Setting Range : 0.0 ~ 5.0 seconds 
【Function】 
・Use this function when the MODE 04 is set to 0 only.    Never touch this function.     
 
 
MODE 06 (Blow Number Setting) (Not used now)
 
Default : 15 
Programmable Setting Range : 0 ~ 100 blows 
【Function】 
・Use this function when the MODE 04 is set to 1 only.    Never touch this function.     
 
 
MODE 07 (OK Outputs Signal Timer) (Not used now)
 
Default : 0.1 
Programmable Setting Range : 0.1 ~ 0.3 seconds 
【Function】 
・Never touch this function.     
 
 
MODE 08 (Start Level Detection Value) (Not used now)
 
Default : 60 
Programmable Setting Range : 0 ~ 255 
【Function】 
・This is to determine the value to detect the bolt/nut seating.    Use this function when the MODE 
04 is set to 0 or 1.    Never touch this function.     
 
 
MODE 09 (Overriding Method for NOK Tightening) (Not used now)
 
Default : 0 
Programmable Setting Range : 0, 1, & 2