Aimco Brakes Monitor UTM1500 Fastening Counter Manual

							PO Box \b6460, Portland OR 972920460 • 8008\f2\b368 • Fax 800\f8290\b\fwww.aimcoglobal.com
Fastening Counter
UTM – \b\f00
Instruction Manual
(Software Version \b.06) 
						

							2Table of Conte
nts
 
Safety Precautions ........................................................................\
..................................... .................................... 3  （１）
Shut-off Tool (TM)
........................................................................\
..........................................................7 
Exterior Features ........................................................................\
......................................
................................... 11  （１）
Front Side........................................................................\
.....................................................................11
 （２）
Back Side....................................................................\
..........................................................................13
 
Functions ........................................................................\
...................................................................................... 14 
Settings........................................................................\
......................................................................................... 15 SET UP........................................................................\
....................................................................................... 
16 
AUTOMATIC SET UP (a utomatic setting) ........................................................................\
................... ............. 25 
TIMER ........................................................................\
.......................................................................................... 26  TERMINAL ALLOCATION（Terminal Block Input/Output Alternative
s）................................................... 
28  (1)
 Choice among terminal block input alternatives.......................................................................................28
 (1)
 Choice among terminal blo
ck o
utput alternatives.....................................................................................29  WIRING DIAGNOSIS（T
erminal Block Wiring Diagnosis）........................................................................... 
30  （１）
Input Wiring 
Diagnosis ........................................................................\
...............................................30  （２）
Output Wiring Diagnosis 
........................................................................\
............................................30  MEMORY........................................................................\
................................................................................... 
31  BAUD  RATE
（
transmission speed）........................................................................\
.......................................  31  Tool  Management（
tool management）........................................................................\
................................... 
32  (1) TOOL........................................................................\
................................................................................32
( 2 ) OUT SET........................................................................\
.................................................................32 
( 3 )
CUMULATIVE  COUNT ........................................................................\
.........................................34 
Pressure Va
lue Setting ........................................................................\
................................. ............................... 35  ( 1 )
In the case of Shut-off Tool (TM)........................................................................\
.................................35
 ( 2 )
In the case of TM Type Tool 
........................................................................\
........................................35  ( 3 )
In the case of Standard Tool....................................................................\
............................................35
  
						

							 3
Safety Precautions 
 
 
You should first read this manual thoroughly and become familiar with this System 
and safety precautions before installing, operating, servicing and inspecting it. 
Take note that two different signs; “DANGER” and “CAUTION”, are used in this 
Manual according to the degree of seriousness and urgency. 
 
 
 
 
 
 
 
 
 
 
         CAUTION   signs also warn the risk of serious consequences depending 
on the situation.    So, always follow the instructions given in this Manual. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
DANGER 
.A fatality and/or heavy personal injury is highly possible by 
misoperation.    Urgent warning is essential in the event of an accident.： 
◆Installation & Surroundings 
CAUTION 
●Always attach to a metal or other incombustible component to prevent a fire. 
●Keep away from combustibles to prevent a fire. 
●Avoid foreign matter intrusion to prevent a fire. 
●Set up Controller on a site that can bear its weight to avoid personal injury from 
accidental falling. 
●Keep your workplace well lighted and clean to avoid personal injury. 
●Never wear loose-fitting clothes or dangling jewelry when using this System, and always 
wear the right clothes suitable for your job.   In addition, be careful not to get your hair 
caught in tools, and if you wear your hair long, always tie with a rubber ribbon or the like 
and wear a protective helmet to prevent personal injury. 
●Securely install and fix this System to avoid personal injury in case of an emergency like 
an earthquake. 
CAUTION 
A dangerous situation accompanying mid-slight personal injury and/or 
property damage is possible by misoperation. ： 
						

							 4  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
Danger  ◆Wiring 
●Be sure to turn OFF the mains prior to wiring to avoid an electric shock or a fire. 
●Make sure that cords and outlets are properly grounded to avoid an electric shock or a 
fire. 
●Carry out wiring after you installed Controller to avoid an electric shock or a fire. 
●Wiring must be carried out by an expert electrician to avoid an electric shock or a fire. 
●Always use Y-shape or round crimp terminals when wiring Terminal Block to avoid an 
electric shock or a fire.
 
Caution 
Danger 
◆Handling/Operation 
●Assurance of work-site safety by operators themselves prior to power switching operation 
is essential to prevent personal injury. 
●Never touch switching devices with moistened hands to avoid an electric shock. 
●Avoid touching the terminals of current-carrying Controller even during Tool is under 
non-operating conditions to avoid an electric shock.   
●Avoid damage, mechanical stress, load to cords and never tuck them in forcibly to avoid an 
electric shock. 
●Be sure to turn OFF the mains after each use. 
 
●Be sure that Controller rated voltage agrees with AC power source to avoid personal injury 
and a possible fire. 
●Wires must be routed and fixed properly and securely to avoid personal injury and a fire.
  
						

							 5  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Caution 
●Make settings within the confines of the prescribed operating range to avoid personal injury and burns. 
●Perform operations in safe surroundings while keeping proper footing.    Avoid poor postures to prevent 
danger. 
●Perform operations with extra care.  Operations in a careless and inappropriate manner and/or 
lon
g-duration operation is prohibited to avoid personal injury or work-related diseases. 
◆Maintenance/Servicing 
Danger 
●Turn off and unplug the mains prior to inspection/replacement to avoid an electric shock. 
●Maintenance/servicing works only by an expert is allowed.  Be sure to take off metal 
articles (wrist-watch or ring) prior to operation.    Inspect cords periodically for damage, 
and have an expert make repairs or exchange if signs of wear is noticed.    Always use 
insulating tools at the time of servicing to avoid an electric shock and personal injury. 
●Always order us or our designated agent when overhauling becomes necessary to avoid an   
electric shock, personal injury and fire. 
◆Disposal 
Danger 
●Never add modifications to your System to avoid an electric shock, injury or fire.   
●Stop your System right away and cut off the power whenever something unusual occurs. 
●Keep persons irrelevant to System operation away from work-sites. 
General Precautions 
●Dispose of your System as an industrial waste. 
◆Others 
Caution  
						

							 6 Specifications 
 
Items Particulars 
Power Source  AC100~240V±10% adaptable 
Power 
Consumption 40VA 
Outer Dimension  210 (W) x 100 (H) x 200 (D) mm 
Weight Connector Type： about 2.03 kg 
Pressure Sensor On-board Type: about 2.05 kg 
2-digit digital display 
Indication：Remaining count number (“WORK No.” at the time of setting 
value inputting) 
Display LCD 20 characters×４ lines 
Indication：Setting value, pressure value, alarm message, judgment, 
fastening time, pulse number 
Lamp  Fastening number judgment: OK (green)/NOK (red), Size 14x14 
Buzzer High-tone electronic buzzer.  Buzzer currently used in UTM-1100 is 
interchangeable. 
Front Panel Key Switch Setting Method PC (use our original software) 
Terminal Block  Input: 6 points, Output: 5 points 
20P detachable type（Sato Parts ML-100-AS-20） 
Pressure Signal 
Input  Connection with the pressure sensor incorporated in Tool via the 
connector at the back allows power supply and analog signal input. 
Analog Output Plug Size: JISC6560 (small, single-head plug φ3.5x15) 
Major Functions 
Fastening number control 
Fastening time control 
Pulse number control ※１ 
Various judgments 
Others 
Two types of controllers are available, one is pressure sensor 
incorporated type and the other is connector incorporated type as follows:
Pressure Sensor Incorporated Type : UTM-1500 (PS) 
Connector Incorporated Type      : UTM-1500 (CN) 
 
 
 
※１：For pulse detection, prepare a 30cm-long or shorter TM Signal hose to connect Tool and 
Pressure Sensor. 
   There are times when pulse detection is impossible in the case that a less pneumatic 
pressure fluctuation type tool (like a small tool) is in use and/or depending on the work 
conditions. 
 
  
						

							 7 Tool Connection 
・Make the length of TM Signal air hose between Tool and Pressure Sensor (external pressure 
sensor/main body incorporated sensor) or Air-electric Relay as short as possible.    A lengthy air 
hose may sometimes cause a delay in detecting pneumatic pressure fluctuations or hinder 
correct detection.  (Shorter than 5m is recommended) 
・In the case of fastening pulse number detection, the length of TM Signal air hose between Tool 
and Pressure Sensor must be maintained shorter than 30cm.    TM Signal air hose of longer 
than 30cm will interfere with air pulsation taking during pulsing. 
・When using TM Tool or Standard Tool, place Solenoid Valve at an adequate point so as the length 
of the air hose up to Tool will be maintained as short as possible.    When the air hose between 
Solenoid Valve and Tool is unnecessary lengthy, Tool stop timing will be delayed due to 
residual pressure in the hose even though the valve reacted normally. 
 
（１）Shut-off Tool (TM) 
①When using UTM-1500(CN) and External Pressure Sensor Assembly 
   ・Place External Pressure Sensor Assembly as close as possible to Tool. 
 
 
 
 
 
 
 
 
 
 
 
 
 
②When using UTM-1500 (RA-CN)   
   ・Same wiring as in the case of without a rack (①). 
 
 
 
 
 
 
 
 
 
 
 
Connector incorporated, with-a-rack 
type UTM-1500 (RA-CN)
 
Pressure Sensor Cable Assembly (5m) 
（Part Code：910-820-0） 
Pressure Sensor Cable Assembly (10m) 
（Part Code：910-821-0）
 
Hook up Sensor Cable to 
Connector at Controller’s back 
External Pressure Sensor 
Assembly（Part Code：878-845-1）
 
TM Signal Air Hose Connector Incorporated 
Type UTM-1500 (CN)
  
						

							 8
 
③When using UTM-1500 (PS)   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  ④When using Air-electric Relay 
 
 
 
 
 
 
 
 
 
 
 
 
 
   ・Place Speed Controller when using Air-electric Relay. 
   ・Both UTM-1500 (CN) and UTM-1500 (PS) are acceptable. 
   ・Allocate PS to Input Terminal Block and hook up the cable from Air-electric Relay. 
Hose joint, or   
Quick exhaust 
Attach TM Signal air hose to 
Coupler at the controller’s 
back 
Pressure Sensor Incorporated 
Type UTM-1500 (PS) 
Polyurethane tube 
TP-4
Quick exhaust 
AQ240F-04-00 
(Part Code: 909-442-0) 
Air-electric Relay Assembly 
（Part Code：909-851-0）
Speed Controller AS100F-04
（Part Code：909-449-0）
 
UTM-1500 
(CN) or (PS)
 
ポリウPolyurethane tube：TP-4  
						

							 9
 
（２）TM Type Tool 
  ①When using UTM-1500 (RA-CN) 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
②In the case of without a rack 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
→Main Piping＋２４Ｖ ０Ｖ Solenoid Valve CP (VP542) 
（Part Code：909-749-0）
 
Polyurethane tube：TP-4 
Connector incorporated, with-a-rack type 
UTM-1500 (RA-CN) 
External Pressure Sensor Assembly 
（Part Code：878-845-1）
 
Pressure Sensor Cable Assembly (5m)  
（Part Code：910-820-0） 
Pressure Sensor Cable Assembly (10m) 
(Part Code: 910-821-0)  
						

							 10  
（３）Standard Tool 
  ①When using UTM-1500 (RA-PS) 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
②When using UTM-1500 (CN) 
 
 
 
 
 
 
 
 
 
Pressure sensor incorporated, with-a-rack 
type UTM-1500 (RA-PS)
 
Solenoid Valve Assembly (VP542) 
（Part Code：909-749-0）
 
Air pressure signal output from Solenoid 
Valve’s back goes to Pressure Sensor 
Air pressure signal output 
from Solenoid Valve’s back 
goes to Pressure Sensor 
External Pressure Sensor 
Assembly (Part Code：878-845-1）
Pressure Sensor Cable Assembly (5m) 
（Part Code：910-820-0） 
Pressure Sensor Cable Assembly (10m) 
（Part Code：910-821-0）