Aimco Brakes Monitor UTM1500 Fastening Counter Manual
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11 Exterior Features （１）Front Side ①Power Switch ｜：ON ○：OFF ②Power Lamp（green） The green LED lamp lights up when the power switch is turned ON. ③Buzzer The volume of fastening recognition, NOK and Key Operation sound can be adjusted each independently. Low-tone buzzer can also be used alternatively. (Always use the low-tone buzzer at the maximum 5 volume setting as the buzzer does not produce audible sound with low settings.） Part Name： Low-tone buzzer unit (Star PMB-06) Part Number：910-824-0 ④Judgment Lamp Count OK : OK lamp will light up. Count NOK : NOK lamp will light up. Fastening OK : Lamps remain off. Fastening NOK : NOK lamp will flash. During MENU screen operation : OK and NOK lamps will light up by turns. ＯＫ ＮＯＫ ＪＵＤＧＥ １ ２ ３ ５ ４ ６ ７
12
⑤2-digit, 7-segment LED Display
Remaining fastening number will be indicated.
（”WORK No.” will be indicated if “on a WORK No. basis setting” has been specified on
MENU screen.）
⑥LCD (20-digit x 4 lines) Display
【During measurement】
First Line : Selected WORK No.
Second Line : P1, P2 monitor indication. Blow start, shut-off detecting status will be
indicated. ○ means “detecting” and ● means “not detecting”.
ＴＯＯＬ ＴＹＰＥＳＨＵＴ－ＯＦＦ
（ULT or other shut-off
tools） ＴＭ
（TM Type Tool）ＮＯＮ－ＳＨＵＴ
（Standard Tool）
Ｐ１ ＢＬＯＷ ＳＴＡＲＴ
Blow start ＬＥＶＥＲ ＯＮ
Lever “ON”
Ｐ２ ＳＨＵＴ－ＯＦＦ
Shut-off ＢＬＯＷ ＳＴＡＲＴ
Blow start
Ｐ１：Pressure at Blow start detection monitor
Ｐ２：Pressure at Shut-off detection monitor
Third Line : Pressure value monitor
Fourth Line : “Judge”, “Fastening Time”, “Pulse Number.”
Judgment：Judgment related to fastening operation including OK, PLS. LOW, NOK）
Fastening Time：Time interval between blow start and shut-off
Pulse No.：Blow number from blow start to shut-off in the case of Shut-off Tool.
Blow number during ON timer is in action in the case of TM Tool/Standard
Tool.
※There are times when pulse detection is impossible depending on Tool types
and/or working conditions.
⑦Key Switch（for MENU selection and setting value entry）
ＷＯＲＫ Ｎｏ．1
Ｐ１：● Ｐ２：○
Ｐ．ＶＡＬＵＥ： ０．３５ＭＰａ
ＯＫ １０００ｍｓｅｃ １０ＰＬＳ
13 （２）Back Side ①Terminal Block（detachable） Wiring to Input Terminal must be under no-voltage conditions. Wiring to Output Terminal must be less than DC24V. Always use Y-shape or round crimp-style terminals when wiring. ②Sensor Cable coupling connector (Pressure Sensor can be installed with the connector removed.） ③ANALOG OUT Analog signals will be output from Pressure Sensor. ④PC Connector Hook up the cable from PC. ⑤Power cable connector ⑥Fuse (spare fuse incorporated) １ ２ ３ ４５ ６
14 Functions Self-Diagnosis Function Self-diagnosis function will run in the main system at power-on. Software version will be displayed on the second line of LCD display during self-diagnosis. Memory Function Up to 1,500 fastening data can be saved. Zero Adjustment There are cases where sensor output voltage shows a bit different voltage from 0V even though the pressure sensor is under free of pressure conditions. To rectify such deviation, output voltage under no pressure equals 0.0Mpa equation will be memorized through this function. Procedure: ・Press ＋. Initialization Function This function will bring System back into factory default settings by initializing old settings and by erasing memory data saved. Procedure: ・Turn the power on while pressing ＋. 7-segment LCD Display - Indicator Lamp Test 7-segment indicator lamps will all light up. 7-segment will turn to “８.８.” and LCD display will be painted black. ・Turn the power on while pressing key. Terminal Block Wiring Check Function（P30） This function is specifically designed to test the terminal block for correct wiring and to see if it is functioning normally. Input wiring diagnosis：Input signals can be checked. Output wiring diagnosis：Output signals can be checked. UTM-1500 Ver.1.04 URYU Self-Diagnosis
15 Settings Self-diagnosis function will run at power-on. Operation Mode will start when no faulty condition has been detected during the course of Self-diagnosis. Pressing for more than 3 seconds under Operation Mode will start MENU screen and then Program Mode will be initiated. You may change setting values under Program Mode. Note that Program Mode will render TM Tool or Standard Tool uncontrollable. Consequently, Valve Output will turn into ON status and you may not use Tool during Program Mode. Press to return to Operation Mode. JUDGE OK and NOK lamps will light up by turns under Program Mode. ・Select any item by touching . ・The current selection accompanies ■ mark on the left. ・Touch to move to the corresponding Screen. ＊ ＊ ＊ ＭＥＮＵ ＊ ＊ ＊ ■ＳＥＴ ＵＰ ＡＵＴＯＭＡＴＩＣ ＳＥＴ ＵＰ ＴＩＭＥＲ ＴＥＲＭＩＮＡＬ ＡＬＬＯＣＡＴＩＯＮ ＷＩＲＩＮＧ ＤＩＡＧＮＯＳＩＳ ＭＥＭＯＲＹ ＢＡＵＤ ＲＡＴＥ Ｔｏｏｌ ｍａｎａｇｅｍｅｎｔ
16 ＳＥＴ ＵＰ Function Setting ＴＯＯＬ（Tool Selection） Initial Setting：ＳＨＵＴ－ＯＦＦ ＴＹＰＥ Select any among three selectable tools; ＳＨＵＴ－ＯＦＦ ＴＹＰＥ／ＴＭ ＴＹＰＥ／ＮＯＮ－ ＳＨＵＴ ＴＹＰＥ ・This selection is common among ＷＯＲＫ №１～４. ＳＨＵＴ－ＯＦＦ ＴＹＰＥ（Shut-off Tool） ・Tool will stop operation automatically upon completing bolt fastening operation, and then TM Signal will be output. ・When SHUT-OFF TYPE is selected, ON (Valve ON Timer) and OFF (Valve OFF Timer) initial values will become “0” respectively. ＴＭ ＴＹＰＥ（TM Type Tool） ・TM Signal will be output during fastening operation. Tool will not stop operation automatically, and fastening time controlling via UTM will become necessary. ・When Shut-off Tool is selected, Valve ON Timer and Valve OFF Timer initial values will become “700” and “800” respectively. ＮＯＮ－ＳＨＵＴ ＴＹＰＥ（Standard Tool） ・As TM Signal will not be output in this case, Tool Blow Start will be sensed using Tool’s hand pressure. Tool will not stop operation automatically, and fastening time controlling via UTM will become necessary. ・When Standard Tool is selected, ON and OFF initial values will become “700” and “800” respectively. ＳＥＮＳＯＲ（Pressure Sensor Input Type） Initial Setting：ＮＯ ＤＩＳＰＬＡＹ Select any among three selections; ＮＯ ＤＩＳＰＬＡＹ／ＤＩＳＰＬＡＹ／ＲＥＬＡＹ ＢＯＸ ・This selection is common among ＷＯＲＫ №１～４. ＮＯ ＤＩＳＰＬＡＹ：Private external Pressure Sensor Assembly. Sensor incorporated in Tool or Controller. ＤＩＳＰＬＡＹ：Pressure sensor with a digital display ＲＥＬＡＹ ＢＯＸ：Select when you use Air-electric Relay (without using Pressure Sensor). ＊ ＊ ＊ ＳＥＴ ＵＰ ＊ ＊ ＊ ＴＯＯＬ： ＳＨＵＴ－ＯＦＦ ＴＹＰＥ ＳＥＮＳＯＲ ： ＮＯ ＤＩＳＰＬＡＹ ＢＬＯＷ ＳＴＡＲＴ：０．１０ ＭＰａ ＳＨＵＴ－ＯＦＦ： ０．３０ ＭＰａ ＰＵＬＳＥ ＬＶ： ０．０００ ＭＰａ ＣＵＴ ＰＵＬＳＥ Ｎｏ．： ０ ＵＰＰＥＲ ＰＵＬＳＥ Ｎｏ．： ０ ＬＯＷ ＰＵＬＳＥ Ｎｏ．： ０ ■ＣＯＵＮＴ： ９９ Ｌ．ＣＯＮＴ．：ＬＳ１ Ｗ．ＳＥＬ．ＴＩＭＩＮＧ： ＮＯ ＥＲＲＯＲ： ＲＥＦＡＳＴＥＮＩＮＧ ＣＨＥＣＫ ＢＺ ＶＯＬ．： ５ ＮＯＫ ＢＺ ＶＯＬ． ： ５ ＫＥＹ ＢＺ ＶＯＬ． ： ５ ＤＩＳＰＬＡＹ ： Ｓｔａｎｄａｒｄ
17
BLOW START/LEVER ON [Mpa]（Blow Start Pressure/ Fastening Start Pressure）
・Measurement Start Pressure
Initial Value Shut-off Tool : 0.10
TM Type Tool : 0.10
Standard Tool : 0.50
Setting Range 0.00~1.00
・When using Shut-off Tool, the corresponding name will be BLOW START, and set a pressure
value to effect Tool blow detection.
・When using TM Tool (not Shut-off) or Standard Tool, the corresponding name will be LEVER ON,
and set a pressure value to effect Tool free-running detection.
・This setting is common among WORK No. 1~4.
SHUT-OFF/BLOW START [Mpa] (Shut-off Pressure/Blow Start Pressure)
Initial Value Shut-off Tool : 0.30
TM Type Tool : 0.20
Standard Tool : 0.30
Setting Range: 0.00~1.00
・When using Shut-off Tool, the corresponding name will be SHUT-OFF, and set a pressure value
to effect Tool Shut-off signal detection.
・When using TM Type or Standard Tool, the corresponding name will be BLOW START, and set a
pressure value to effect Tool blow detection.
・This setting is common among WORK No. 1~4.
PULSE LV [Mpa] (Pulse Detection Pressure)
Setting Range : 0.000~1.000
Initial Value : 0.000
・This is a setting to enable pulse detection.
・PULSE Pulses of less than PULSE LV will not be counted.
・Perform setting works under Auto Setting or by referring to waveforms saved on PC.
・This setting is common among WORK No. 1~4.
※Pulse detection will sometimes become impossible in the case that Tool of less pneumatic
pressure fluctuation type at pulsation (small tool or the like to be more specific) is in use or
depending on work conditions.
CUT PULSE No. (Cut Pulse Number)
Setting Range : 0~999
Initial Value : 0
・In the case of 1~999 setting, Valve Output will take place when the pulse number input reached
the preset pulse number to stop Tool.
・In the event that you do not use this function, make this setting 0.
・This setting is common among WORK No. 1~4.
18 UPPER PULSE No. (Upper Pulse Number) Setting Range : 0~999 Initial Value : 0 ・This is the upper limit for pulse number judgment. When the pulse number measured stepped across the preset number, Pulse HIGH NOK will result. ・This setting is common among WORK No. 1~4. ・In the case of 0 setting, pulse number upper limit judgment will not be performed. Reaction in the case of Pulse HIGH NOK detection: ・LCD Display : [Pulse High Error] ・Buzzer : ON ・Output Terminal : FAS. NOK will be output Error Condition Resetting ・In the case that ERROR (refastening at fastening NOK) is set to REFASTENING (fastening NOK clear at refastening operation start), the next fastening operation will reset error conditions: ・RESET key operation or RESET terminal input. LOW PULSE No. (Lower Pulse Number) Setting Range : 0~999 Initial Value : 0 ・This is the lower limit for pulse number judgment When Tool becomes shut-off condition before the pulse number measured reached the preset number, Pulse LOW NOK will result. ・This setting is common among WORK No. 1~4. ・In the case of 0 setting, pulse number lower limit judgment will not be performed. Reaction in the case of Pulse LOW NOK detection: ・LCD Display : [Pulse Low Error] ・Buzzer : ON ・Output Terminal : FAS. NOK will be output Error Condition Resetting ・In the case that ERROR (refastening at fastening NOK) is set to REFASTENING (fastening NOK clear at refastening operation start), the next fastening operation will reset error conditions: ・RESET key operation or RESET terminal input. COUNT (Fastening Number) Initial Value : 99 Setting Range : 0~99 ・Set intended fastening number. ・This is on a WORK No. basis setting.
19 L. CONTR. (Fastening Number Count Operation Mode Selections) Initial Setting : LS1 ・Select Line Control Mode to be used during Fastening Number Count. ・This setting is common among WORK No. 1~4. ・Note that QL Terminal accepts inputs outside the operating range particularly specified using this function. LS1 ・All-the-time fastening number counting down ready condition will be rendered, and judgment will be made on Limit Switch input. COUNT OK judgment will be given when the preset fastening COUNT number is attained, and ready-to-start the next work fastening operation status will be brought about when LS1 has been input and the old fastening number has been cleared. If the preset fastening number is not attained at the time of LS1 input, COUNT NOK judgment will be given. In this case, COUNT OK judgment will result when the remaining fastening operation has been completed. Work Work Flow LS1 Operating range NOK handling range
20 LS1・LS2 ・Fastening operation range will be defined. Operation will start (counting down ready condition) on LS1 input. ・When the preset fastening number is attained before LS2 input, fastening operation will finish. ・COUNT NOK judgment will be given when the preset fastening number is not attained at the time of LS2 input, and in this case, fastening operation will finish when COUNT OK condition resulted through NG handling operation. LS1・LS3・LS2 ・Fastening operation range will be defined. Operation will start (counting down ready condition) on LS1 input. COUNT NOK judgment will be given when the preset fastening number is not attained at the time of LS3 input, and in this case, the range up to LS2 input ON will become NG handling range. Fastening operation will finish at the time of LS2 input. Work Work Flow LS2 Operating range NOK handling range LS1 Work Work flow LS3 Operating range NOK handling range LS1 LS2