Aimco Brakes Nutrunner FSeries Main Unit Manual

 
 
 
F-TYPE NUTRUNNER SYSTEM 
 
MAIN UNIT 
 
INSTRUCTION MANUAL 
 
 
 
 
 
 
1ST EDITION JUNE 2001 
 
 
URYU SEISAKU, LTD. 
 
 
 
  

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CONTENTS 
 
1   OUTLINE                           4 
 
1.1  How to use this instruction manual              4 
1.2  Summary of functions                  4 
1.3  Instructions for operation                5 
 
2   SPECIFICATIONS                   6 
   
2.1  Main specifications                  6 
  2.2  System structure layout                 6 
 
3   PARTS NAMES                    7 
   
3.1 Front panel             7 
 
4   INSTALLATION AND WIRING                8 
   
4.1 How to set up...

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5   F-TYPE NUTRUNNER SYSTEM USER CONSOLE         16        
 
5.1  F-type nutrunner system user consol e menu structure         16  
  5.1.1 File operation           18 
    5.1.2.  Multi-unit setting value operation           19 
    5.1.3  Setting operation               20 
    5.1.4  Tightening result display operation           20 
    5.1.5  Display operation               21 
    5.1.6  Security setting operation             21 
    5.1.7  Parameter communication operation           22...

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1 OUTLINE
1.1  How to use this instruction manual 
This instruction manual is explaining system structure, specifications, 
and the handling etc of F-type nutrunner main unit. 
 
1.2  Summary of functions 
This is a fastener tightening system composed of newly developed 
multi-spindle controller having re inforced communicational functions 
being able to cope with everyday-evolv ing future-directive production 
equipment.   
◆ This does not require complicated ladder circuit of sequencer for...

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1.3  Instructions for operation 
Follow to the following instructions in order to use F-Type nutrunner 
main unit under the best condition. 
 
Use power cord conforming to specif ications for power supply to main 
unit.  Lock connecting part of all connecting cables firmly.  Never 
make common use of ground terminal  and high voltage circuit terminal.   
Make separate connections of these terminals. 
 
◆  Mount main unit in a dust free control box. 
Avoid main unit mounting in the...

2 SPECIFICATIONS
2.1 Main specifications 
Power voltage Single-phase AC100-200V 
Consumption 15W 
Condition of operational 
environment 
Mount main unit in the dust free control 
box.  Provide main unit with 
compulsory cooling equipment or 
heating equipment in case the 
environment is out of the following 
specifications. 
Range of operational 
temperature 
0-45℃ and no dew 
Range of operational humidity less than 90% and no dew 
Condition of storage environmentTemperature: -5～55℃ 
Humidity: less than...

3 PARTS NAMES
3.1  Front panel 
① Power socket 
AC100-200V Single-phase 
② Input/output connector (The details 
in the separate table.) 
PLC1: Input signal connector 
 For control signal input 
 (Fixed allocation) 
PLC2: Output signal connector 
 For judgment result and status  
 output 
 (Free allocation) 
⑥
⑦①
②
⑤
④
③
⑨
⑧
⑩
③ Serial port (data input connector) 
RS232C DATA-IN accepts serial 
numbers etc provided by an external 
equipment such as barcode reader 
and outputs tightening data together...

4 INSTALLATION AND WIRING
4.1 How to set up 
Follow to the below-mentioned instructions when you use F-type 
nutrunner system. 
No. Item Instructions 
1 Use dust free control box Give main unit, spindle unit and dust free 
control box specified intervals . 
2 Use cooling or heating equipment.Have either one equipped as per 
specifications. 
3 Select control unit (input and 
output signal selection). 
Connect necessary signals. 
4 Mount main unit and spindle unit. Mount main unit and spindle unit with...

4.3   Power plug connections 
 
Use left bottom power socket to supply main unit with electricity. 
Use accessory power cord which comes with main unit. 
 
Suitable plugs 
AC100～ AC220V single-phase 
Not used 
FG 
Manufacturer AMP 
Type: D3200S Rise.housing 
Number: 1-178128-4 (keying X) 
Type: Rise.contact (crimp type) 
Number: 1-175218-2 
Above comes with 2m cord with connectors 
 
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4.4  Control box layout 
POWER
BUSY
ABNORMAL
ACCEPT
REJECT
CM1
CM2
CM3RS232C COM3RS232C COM3
RS232C COM1
RS232C COM2RS232C COM2
RS485
START
RESET
REVERSE
～AC100～AC220
POWER
CAL
PLC1
PLC2
REV
MODESET
START
DATA
RESETCAL
BYPASS  RUN
RS485
ABNORMALACCEPTREJECT
RESOLVERMOTOR
AC IN 200～220V
PLC
SAN-12
  RUN
SAN-12
PLC
AC IN 200～220V
RS485
RESOLVERMOTOR
REJECT
REV
MODESET
START
DATA
RESETCAL
BYPASSABNORMALACCEPT  RUN
AC IN 200～220V
SAN-12
PLC
REJECT
RS485
RESOLVERMOTOR
REV
MODESET
START
DATA
RESETCAL...