Aimco Brakes Nutrunner FSeries Main Unit Manual
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F-TYPE NUTRUNNER SYSTEM MAIN UNIT INSTRUCTION MANUAL 1ST EDITION JUNE 2001 URYU SEISAKU, LTD.
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CONTENTS
1 OUTLINE 4
1.1 How to use this instruction manual 4
1.2 Summary of functions 4
1.3 Instructions for operation 5
2 SPECIFICATIONS 6
2.1 Main specifications 6
2.2 System structure layout 6
3 PARTS NAMES 7
3.1 Front panel 7
4 INSTALLATION AND WIRING 8
4.1 How to set up 8
4.2 External dimensions and mounting dimensions 8
4.3 Power plug connections 9
4.4 Control box layout 10
4.5 External control interface 11
4.5.1 Type of external control interfaces 11
4.5.2 Digital I/O 12
4.5.2.1 Input signals (PLC 1) 12
4.5.2.2 Output signals (PLC 2) 13
4.6 Timing chart 15
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5 F-TYPE NUTRUNNER SYSTEM USER CONSOLE 16
5.1 F-type nutrunner system user consol e menu structure 16
5.1.1 File operation 18
5.1.2. Multi-unit setting value operation 19
5.1.3 Setting operation 20
5.1.4 Tightening result display operation 20
5.1.5 Display operation 21
5.1.6 Security setting operation 21
5.1.7 Parameter communication operation 22
5.1.8 System setting operation 22
5.1.9 Window setting operation 23
5.2 F-type nutrunner system user console basic operation 24
5.2.1 Initial display on PC screen 24
5.2.2 System setting screen 25
5.2.2.1 User console setting 25
5.2.2.2 Station setting 25
5.2.3 Parameter communication screen 26
5.2.3.1 Parameter communication screen 26
5.2.4 Parameter setting screen 27
5.2.4.1 Individual parameter setting screen 27
5.2.5 Parameter communication screen (2) Data writing 30
- 4 - 1 OUTLINE 1.1 How to use this instruction manual This instruction manual is explaining system structure, specifications, and the handling etc of F-type nutrunner main unit. 1.2 Summary of functions This is a fastener tightening system composed of newly developed multi-spindle controller having re inforced communicational functions being able to cope with everyday-evolv ing future-directive production equipment. ◆ This does not require complicated ladder circuit of sequencer for multi-spindle control. This has made it possible to do simple tightening sequence input by easy-to-understand command selection without professional kno wledge and has contributed to remarkable job site operation time saving. (Time reduction of parameter change and preventi on of error manufacture) ◆ You can make change of tighteni ng parameter, tightening sequence or all settings under Windows 95, 98 or NT environment. (※ See below) ◆ Maximum 31 spindle unit (sub controller and driver) are connected and controlled by high-speed serial communication, which has eliminated I/O wiring and terminal connections of spindle unit to sequencer. ◆ This can be connected with all sort s of open network when main-unit I/O module is replaced by a corre sponding one. Communication with external equipment is made via open network. ◆ Status of whole system is protected in case of spindle unit power off due to emergency stop circuit. Main unit, energized by single-phase power supply 100V/200V, c an take and retain status of whole system even if spindle unit is switched off due to emergency stop circuit. ※ Windows: Trade marks of Microsoft U.S.A.
- 5 - 1.3 Instructions for operation Follow to the following instructions in order to use F-Type nutrunner main unit under the best condition. Use power cord conforming to specif ications for power supply to main unit. Lock connecting part of all connecting cables firmly. Never make common use of ground terminal and high voltage circuit terminal. Make separate connections of these terminals. ◆ Mount main unit in a dust free control box. Avoid main unit mounting in the below-mentioned places where error operation or breakdown can be caused. Use different place for main unit mounting. Or, take counter measures to furnish the dust free control box with co mpulsory cooling equipment. ・ Place where main unit is disposed under direct rays of the Sun or the temperature is out of the specified range of 0-45 ℃. ・ Place where relative humidity is greater than specified range 20-90% or humidity variati on is abrupt giving dew. Never use main unit in the following places. (Ask us if the probability\ can be expected.) ・ Places where you have conductibl e powders such as iron metal powder, oil-mist, salinity or organic solvent. ・ Place where you have corrosive gas or combustible gas. ・ Place where you have strong elec tric field or strong magnetic field. ・ Place where main unit receives F-type motors’ strong vibration or shock. ◆ Be careful of static electricity because main unit is composed of many electronic components. Be sure to discharge static electricity of your body by touchi ng a metal object before you touch main unit because an excessive stat ic electricity can be generated at dry air atmosphere. ◆ When you clean circumference of the main unit, never use kinds of thinner of organic solvent which dissolves the paint coating or penetrating in the main unit invi ting breakdown. Use tepid water or alcohol wet clothes for cleaning.
2 SPECIFICATIONS 2.1 Main specifications Power voltage Single-phase AC100-200V Consumption 15W Condition of operational environment Mount main unit in the dust free control box. Provide main unit with compulsory cooling equipment or heating equipment in case the environment is out of the following specifications. Range of operational temperature 0-45℃ and no dew Range of operational humidity less than 90% and no dew Condition of storage environmentTemperature: -5～55℃ Humidity: less than 90% and no dew Condition of transportation by boat Temperature: -5～55℃ Humidity: less than 50% and no dew 2.2 System structure layout RS232C CH2 Data reading PLC RS232C CH1 Tightening data Communication RS232C CH3 Data display RS485 CH1 RS485 RS232C Converter Barcode d UEC-F300M NO.1 NO.31 Motors D-NET I-BUS Open network User consoleDisplay unitPRINTER - 6 -
3 PARTS NAMES 3.1 Front panel ① Power socket AC100-200V Single-phase ② Input/output connector (The details in the separate table.) PLC1: Input signal connector For control signal input (Fixed allocation) PLC2: Output signal connector For judgment result and status output (Free allocation) ⑥ ⑦① ② ⑤ ④ ③ ⑨ ⑧ ⑩ ③ Serial port (data input connector) RS232C DATA-IN accepts serial numbers etc provided by an external equipment such as barcode reader and outputs tightening data together with serial numbers. ④ Serial port (data output connector) RS232C PRINTER outputs tightening result data to printer (free format). ⑤ Serial port (data output connector) RS232C PLC outputs tightening result data to PLC (free format). ⑥ Serial port (data output connector) RS485 outputs tightening result data to external intensive display unit. ⑦ PC Connector RS232C for communication with PC. ⑧ PC-Spindle unit connector RS485 for communication PC and spindle unit. ⑨ Manual switches RESET, START, REVERSE and CAL ⑩ LED Display POWER, M RUN, OK, NOK and ALARM - 7 -
4 INSTALLATION AND WIRING 4.1 How to set up Follow to the below-mentioned instructions when you use F-type nutrunner system. No. Item Instructions 1 Use dust free control box Give main unit, spindle unit and dust free control box specified intervals . 2 Use cooling or heating equipment.Have either one equipped as per specifications. 3 Select control unit (input and output signal selection). Connect necessary signals. 4 Mount main unit and spindle unit. Mount main unit and spindle unit with specified physical intervals. 5 Power cord connection with power socket Make connections by accessory connectors. 6 Power supply Check wiring and connections. Check voltage before switching on. 7 Input all setting values Make value setting by a PC and input. 8 Initial action confirmation Make initial action confirmation. 4.2 External dimensions and mounting dimensions Mounting 1 Mounting slot at upper part (Use M4 screw) 2 Deep holes at bottom part (Use M4 screw) Weight 1.4kg Main unit heat value 10W Handling instructions Give approximately 100mm distance between main unit bottom and dust free control box - 8 -
4.3 Power plug connections Use left bottom power socket to supply main unit with electricity. Use accessory power cord which comes with main unit. Suitable plugs AC100～ AC220V single-phase Not used FG Manufacturer AMP Type: D3200S Rise.housing Number: 1-178128-4 (keying X) Type: Rise.contact (crimp type) Number: 1-175218-2 Above comes with 2m cord with connectors - 9 -
4.4 Control box layout POWER BUSY ABNORMAL ACCEPT REJECT CM1 CM2 CM3RS232C COM3RS232C COM3 RS232C COM1 RS232C COM2RS232C COM2 RS485 START RESET REVERSE ～AC100～AC220 POWER CAL PLC1 PLC2 REV MODESET START DATA RESETCAL BYPASS RUN RS485 ABNORMALACCEPTREJECT RESOLVERMOTOR AC IN 200～220V PLC SAN-12 RUN SAN-12 PLC AC IN 200～220V RS485 RESOLVERMOTOR REJECT REV MODESET START DATA RESETCAL BYPASSABNORMALACCEPT RUN AC IN 200～220V SAN-12 PLC REJECT RS485 RESOLVERMOTOR REV MODESET START DATA RESETCAL ACCEPTABNORMALBYPASSBYPASS REV MODESET START DATA RESETCAL RS485 PLC SAN-12 RUN AC IN 200～220V MOTORRESOLVER REJECTABNORMALACCEPT BYPASS REV MODESET START DATA RESETCAL RS485 PLC SAN-12 RUN RUN RUN SAN-12 PLC AC IN 200～220V RS485 RESOLVERMOTOR REJECT AC IN 200～220V SAN-12 PLC REJECT RS485 RESOLVERMOTOR REV MODESET START DATA RESETCAL BYPASSABNORMALACCEPT REV MODESET START DATA RESETCAL ACCEPTABNORMALBYPASS RUN AC IN 200～220V SAN-12 PLC MOTORRESOLVER REJECT RS485 AC IN 200～220V RESOLVERMOTOR REJECT REV MODESET START DATA RESETCAL ABNORMALACCEPTBYPASSACCEPTABNORMAL REV MODESET START DATA RESETCAL AC IN 200～220V SAN-12 PLC RS485 RESOLVERMOTOR BYPASS RUNACCEPTABNORMALREJECT MIN5 50 265 100 265 100寸法は下記参照 MIN5 UEC-0**M Refer to the following for dimensions Note) 024, 040 or 120 will be indicated instead of above 0**. UEC-F024: 60mm UEC-F040: 74mm (with fin inclusive) UEC-F080: 105mm (with fin inclusive) - 10 -