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AirComm Corporation Cessna Citation 500 501 Maintenance Manual

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Page 21

Products, Inc  
 Maintenance Manual 
 
 
   
      
21-50-02
May 15/95
Page 201
MAINTENANCE PRACTICES 
 
1. GENERAL 
 
The following procedures are used to perform typical maintenance on the air 
conditioning system plumbing. 
 
2.  TOOLS AND EQUIPMENT 
 
 
Designation  
Ref. No.  
Qty  
Remarks 
 
 
R134a Compatible Hose Swaging 
Kit  
Available from 
Keith Products  
1  
None 
 
Sharp Knife  
Comm. Avail.  
1  
None 
 
Impact Wrench  
Comm. Avail.  
1  
None 
 
Polyol Ester Oil  
Comm. Avail.  
A/R...

Page 22

Products, Inc  
 Maintenance Manual 
 
 
   
      
21-50-02
May 15/95
Page 202
 
B.  Connection to Components - O-Ring Replacement 
1.  Place the appropriate o-ring (REF. IPL Fig. 1) over the tube O end of the 
fitting.   
2.  Lubricate o-ring with polyol ester oil or sealant prior to assembly. 
3.  Apply sealant to all fitting mating surfaces prior to assembly. 
 
C. Receiver/Drier Replacement 
1.  Replace receiver/drier whenever the compressor is replaced or when the air 
conditioning system plumbing...

Page 23

Products, Inc  
 Maintenance Manual 
 
 
 
   
21-50-02
May 15/95
Page 601
 
INSPECTION/CHECK 
 
1. GENERAL 
 
The following procedures are used for checking and inspecting the air conditioning 
system plumbing. 
 
2.  TOOLS AND EQUIPMENT 
 
 
Designation  
Ref. No.  
Qty  
Remarks 
 
 
Electronic R134a Refrigerant Leak 
Detector  
Comm. Avail.  
1  
None 
 
 
3.  PLUMBING CHECK PROCEDURES  (REF. IPL Fig. 1) 
 
A   Plumbing Installation Preventive Maintenance Check 
 
NOTE:  All O-rings should be...

Page 24

Products, Inc  
 Maintenance Manual 
 
 
 
   
21-50-02
May 15/95
Page 1001
 
 
 
 
 
 
 
 
 
 
 
 
Figure 1.  Plumbing System  

Page 25

Products, Inc  
 Maintenance Manual 
 
 
 
   
21-50-02
May 15/95
Page 1002
 
FIG. ITEM  
 PART 
 NUMBER  
 NOMENCLATURE  
 EFFECT  
 UNITS  
 PER  
 ASSY 
 
1 1 
2 
3 
4 
5 
6 
7 
8 
9 
10 
11 
12 
13 
14 
15 
16 
17 
18 
19 
20 
21 
22 
23 
24 
25 
- 
 
- 
 
- 
-  
82-75-106-3 
88-00-431-2 
ES48012-2 
ES49008-1 
MS28775-114 
85-75-105 
JBS5005-2 
ES48149-3 
ES41061-1 
ES48149-1 
ES49011-1 
ES49011-3 
ES40149-3 
ES41061-2 
ES40151-1 
ES40149-3 
ES40151-3 
JBS6009-1 
ES49016-1 
JBS10-64 
ES40158-3...

Page 26

Products, Inc  
 Maintenance Manual 
 
 
  
 
21-50-03
May 15/95
Page 1
 COMPRESSOR/CONDENSER ASSEMBLY 
 
DESCRIPTION AND OPERATION 
 
1. GENERAL 
 
The compressor/condenser assembly is located forward of the rear baggage door.  
This unit consists of a drive motor, compressor, condenser fan assembly, condenser 
coil, and pressure switch.  The drive motor via a multi V flat belt, turns the 
compressor which compresses the refrigerant gas at which it will condense at 
ambient temperatures.  This gas is...

Page 27

Products, Inc  
 Maintenance Manual 
 
 
  21-50-03
May 15/95
Page 101
TROUBLESHOOTING 
 
1. GENERAL 
 
The following procedures are used for troubleshooting the comp/cond assembly. 
 
2.  TOOLS AND EQUIPMENT 
 
 
Designation  
Ref. No.  
Qty  
Remarks 
 
 
Service Pressure Gauge  
Comm. Avail.  
1  
None 
 
28vdc Source  
  
A/R  
None 
 
3.  COMP/COND TROUBLESHOOTING PROCEDURES (REF. IPL Fig. 1) 
 
With the air conditioning system operating, do any of the following conditions occur: 
 
NOTE:   Always...

Page 28

Products, Inc  
 Maintenance Manual 
 
 
  21-50-03
May 15/95
Page 102
Trouble       Probable Cause   Correction 
5.  Low air flow across 
condenser coil. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 Dirty condenser coil.  Clean condenser coil.  

Page 29

Products, Inc  
 Maintenance Manual 
 
 
  21-50-03
May 15/95
Page 202
MAINTENANCE PRACTICES 
 
1. GENERAL 
 
The following procedures are used to perform typical maintenance on the 
compressor/condenser assembly. 
 
2.  TOOLS AND EQUIPMENT 
 
 
Designation  
Ref. No.  
Qty  
Remarks 
 
 
Feeler Gage  
Comm. Avail.  
1  
None 
 
Oil Dipstick  
Make from metal 
wire.  
1  
See Fig. 201. 
 
Coil Cleaner  
Comm. Avail.  
A/R  
Non Acid Based 
 
Polyol Ester Oil  
Comm. Avail.  
A/R  
Viscosity Grade 68...

Page 30

Products, Inc  
 Maintenance Manual 
 
 
  21-50-03
May 15/95
Page 203
 
C.  Condenser Coil Cleaning Procedure 
1.  Use vacuum cleaner to remove large debris from upstream and downstream 
coil faces. 
2.  Spray coil cleaner on both coil faces.  Wash off with water. 
3.  Allow condenser coil to dry thoroughly prior to additional maintenance. 
 
D.  Compressor Oil Level Check 
 
NOTE: It is not necessary to check the compressor oil level during routine 
maintenance.  It only needs to be checked when a...
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