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AL-KO Premium Jockey Wheel Instructions User Manual

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    1360350 
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    01/06 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Stützrad Premium 
      
    						
    							DGB Bedienungsanleitung
    Stützrad PremiumOperating Instructions
    Jockey wheel premium
    Hersteller · Manufacturer · Fabricant · Produttore · Fabrikant
    Hersteller · Fabrikant · Tillverkare · Produsent · Valmistaja
    Producent · Vyrobce · V
    ÿrobce · Gyártó ·
    FI Mode d’emploi
    Roue jockey PremiumInstruzioni d’uso
    Ruotino dappoggio premium
    ENL Manual de instrucciones
    Rueda Jockey premiumGebruiksanwijzing
    neuswiel premium
    DKN Brugsanvisning
    Støttehjul PremiumBruksanvisning
    Støttehjul Premium
    SFIN Bruksanvisning
    Stödhjul premiumKäyttöopas
    Premium-tukipyörä
    CZSKNávod k obsluze
    Podprn kolo PremiumNávod na pouÏívanie
    Podperné koleso Premium
    HPL Használati utasitás
    utasítás a prémium orrk e r é k h e zInstrukcja obsluze
    Ko
    o podporowe premium
    RUSSLO
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
     
    
    
    
     
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
      
    Navodila
    Oporno kolo Premium
    ESTLT Kasutusjuhendi
    Tugiratas PremiumInstrukcijà
    Atraminis ratas Premium
    LVP Instrukcijas
    Premium balstritenisInstruções
    Roda de apoio Premium
    GRΔ  Δµ
    T  premium
    Umschlag_2.qxp  08.03.2006  16:08  Seite 3 
    						
    							
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    GGBBAssembly Instructions and Instructions for Use
    Contents 
    Manufacturer’s Details
    Field of application
    Safety Information
    Assembly
    Operation
    Spare PartsRead the operating instructions
    and act in accordance with them.
    Keep the operating instructions for
    general use. 
    Follow the safety instructions, as
    well as the warning information.
    “Caution“ denotes work that must
    be followed exactly to avoid that
    people sustain injuries or compo-
    nents are damaged.
    Special information for better
    handling for operating, checking
    and setting procedures as well as
    maintenance work.
    Field of application
    The jockey wheel Premium can be used to
    determine the tongue load on the caravan/trailer
    indirectly.
    Safety Information
    Always put the handbrake on
    Danger of crushing!
    Moving parts
    S1 = _____ kgMax. tongue load of the 
    trailer coupling on the car
    S2 = _____ kgMax. tongue load of the 
    drawbar on the trailer.
    S3= _____ kgMax. tongue load of the 
    overrun device on the trailer.
    S4= _____ kgMax. tongue load of the ball-
    type coupling on the trailer.
    S =            kgThe smallest of the 4 values 
    is the maximum permissible 
    tongue load (S) for the trailer!
    Step 2: Set the coupling height. Set the coupling
    height with the aid of the jockey wheel (Fig. 4).
    Step 3: 
    Measure the distance centre wheel to 
    centre ball-type coupling (Ls) (Fig. 5)
    LS= ____cm
    Step 4:  Measure (LR) jockey wheel distance
    (Fig. 6)
    LR=____cm
    Step 5: Calculate jockey wheel display 
    on the jockey wheel (R)
    The carrying wheel must be attached
    to the forked draw-bar and point in
    the direction of travel. (Fig. 8)
    8. Tighten the collar band T-handle.
    Danger of Accident!
    Always tighten the collar 
    band T-handle.
    9. Sling the contact-breaking cable around the neck of the ball and connect the power 
    cable with the towing vehicle.
    10. Check lighting.
    Your car and trailer is now ready to drive
    Uncoupling the car & trailer
    1. Put handbrake on.
    2. Unplug contact-breaking cable and power cable from the towing vehicle.
    3. Slacken the T-handle from the collar band.
    4. Let the jockey wheel down as far as possible.
    5. Tighten the collar band T-handle.
    Danger of Accident!
    Always tighten the collar 
    band T-handle.
    6. Turn the crank anti-clockwise until the carry ing wheel comes into contact with the ground.
    7. Open the ball-type coupling and at the same time continue to turn the crank, until the ball-
    typecoupling lifts off from the trailer device.
    Your car and trailer is now ready to shunt.
    
    1360350 Sttzrad_Neu.qxp  09.03.2006  11:15  Seite 3
    3  
    						
    							
    The carrying wheel must always be
    next to the forked draw-bar during
    travel! (Fig. 8)
    Handbrake lever rod assembly
    must move freely!
    Jockey wheel Premium  (Fig. 1)
    1. Crank
    2. External tube
    3. Carrying wheel
    4. Jockey wheel display
    5. Support shoe
    6. Inner tube
    Assembly
    Remove the crank  (Fig. 2)1. Pull locking button in the direction of the arrow.
    2. Remove the crank.
    Fit jockey wheel (Fig. 3)
    Fitting to the overrun device
    1. Put handbrake on.
    2. Lift caravan/trailer up on the overrun device.
    Ask a second person to help you
    or use other aids.
    3. Remove the T-handle from the collar band.
    4. Remove old jockey wheel.
    5. Thread Premium jockey wheel in.
    6. Tighten the T-handle on the collar band.
    Fit crank
    1. Put crank in place until you hear it click in place.
    2. Check for tight fit.
    Calculate jockey wheel (R) display
    Step 1:
    Read max. permissible tongue loads from the
    following rating plates: Step 5: 
    Note the value determined or mark
    directly on the scale on the sticker using a
    waterproof pen.
    Read off at eye level so that the
    value is as accurate as possible.
    The marked value can be used as an orientation
    aid for all further loading processes. You must
    load you caravan/trailer so that the jockey wheel
    display shows the value marked (R). The tongue
    load then moves in the optimum area.
    Use the tongue load (S) as fully as
    possible. This has a positive effect
    on the road holding.
    Operation
    Coupling the car & trailer
    1. Hunt the ball-type coupling using the tow bar.
    2. Open the ball-type coupling and hold  if necessary.
    3. Turn the crank in a clockwise direction,  until the ball-type coupling clicks into place.
    4. Continue to turn the crank until the inner  tube is completely turned into the grooves.
    The support shoe must be fixed in
    the groove. (Fig. 7)
    5. Tighten the crank.
    6. Slacken the T-handle from the collar band.
    7. Turn the jockey wheel as far upward aspossible and attach it to the forked draw-bar.
    Handbrake lever rod assembly
    must move freely! If you need a greater ground clea-
    rance (for driving onto a ferry,
    sleeping policemen) you can
    remove the carrying wheel.
    Remove carrying wheel  (Fig. 9)
    1. Pull out linch pin.
    2. Pull axle out.
    3. Remove wheel.
    4. Insert axle again.
    5. Insert linch pin.
    Spare Parts
    Spare parts are safety critical parts! For this
    reason when fitting spare parts in our products
    we recommend the use of original AL-KO parts
    or those parts that we have explicitly appro-
    ved. The reliability, safety and suitability of
    parts designedespecially for our products, has
    been determined using a special test procedu-
    re. In spite of constantly monitoring the market
    we are unable to assess or vouch for other
    products. If repair work or servicing is required
    AL-KO have a large network of AL-KO service
    centres throughout Europe. A list of service
    centres can be requested direct if required.
    Please bear in mind that repairs should only be
    carried out by trained and qualified works -
    hops/personnel. To establish the correct spare
    parts the service centres need the ETI
    number = spare part identification number.
    
    1360350 Sttzrad_Neu.qxp  09.03.2006  11:15  Seite 4
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