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Altek 334A Loop Calibrator Manual

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    							Loop Calibrator
    Model 334A
    • All milliamp loop functionsSource milliamps
    Simulate two-wire transmitters
    Read milliamp outputs
    Power & measure two-wire transmitters
    Read DC Volts to check power supplies
    • Compact and lightweightEasy to carry – less than a pound
    Includes padded nylon carrying case with
    shoulder strap and belt loop
    • Accuracy to ±0.03%Within ±0.02 mA from 4 to 20 mA
    • Long lasting alkaline batteriesThree “9V” batteries last many shifts
    Optional AC adaptor for bench use
    • “Quik-Chek®” SwitchInstantly output 4.00 and 20.00 mA
    • Milliamp or % displaySource or Read from 0.00 to 24.00 mA or
    from -25.0 to +125.0% of 4 to 20 mA
    • Overload protectedWithstands 135 Volts AC/DC without fuses Easy to use
    The Altek Model 334A will check, calibrate and
    measure all your current signal instruments in a 4 to
    20 milliamp DC loop. Use at every point in your  loop.
    Source & Read 0.00 to 24.00 mA, Simulate a 2-wire
    transmitter or use the Model 334A to simultaneously
    power & measure your 2-wire transmitters. Toggle the
    display to show milliamps or percent of 4 to 20.
    Source milliamps
    Calibrate recorders, digital indicators, stroke valves or
    any other instruments that get their input from a 4 to
    20 mA loop. Easily set any value to within 0.01 mA
    with the speed sensitive digital potentiometer.
    Recall output setting
    The “Quik-Chek” switch provides rapid checking of
    4.00, 20.00 and a third point between 0.00 to 24.00
    mA. 
    Calibrate using loop power
    Check loop wiring and receivers by using the Model
    334A in place of a 2-wire transmitter. Simulate a
    changing process input to check loop response and
    control settings. The Model 334A uses any loop power
    from 3 to 45V DC.
    Read loop current
    Check controller outputs or measure the milliamp
    signal anywhere in the loop. The Model 334A
    measures 0.00 to 24.00 mA signals with much greater
    accuracy than a typical multimeter. Toggle the display
    to show milliamps or percent of 4 to 20.
    Power and measure 2-wire transmitters
    Simultaneously measure the output of a 2-wire
    transmitter while using the internal batteries to supply
    up to 27V DC to power the transmitter. Handy for
    checking transmitters in the field or on the bench.
    Read DC Volts
    Measure from -99.99 to +99.99 VDC with 10mV
    resolution. Use it to check loop power supplies, I/V
    converters, 1 to 5 Volt signals and battery voltages.
    General description 
    						
    							Operating instructions
    Recalling Quik-Chek outputsInstantly output 4.00 or 20.00 mA by moving the
    Quik-Chek switch to the 4.00mA / 0.0% position or
    20.00mA / 100.0% position. For fast three point
    checks select the ADJUST position. The Model 334A
    automatically remembers the last ADJUST value,
    even with the power off.
    Note: The same ADJUST value is stored for both
    mA and %. The recalled value will be displayed in
    the units you have selected.
    Open loopsThe display will indicate 0.00 mA or -25.0% if there
    is an open loop or if the polarity is reversed. Check
    all the connections in the loop or try reversing the
    leads.
    Power transmitterAdjusting the SOURCE output to full scale supplies
    a nominal 24V DC to power a two wire tranmitter
    while simultaneously displaying the 4 to 20 mA
    output of the transmitter. 
    Read milliampsSelect read milliamps by moving the slide switch to
    mA or % 4 to 20 mA and moving the left hand toggle
    switch to READ. Place the Model 334A in the loop in
    series with the current to be measured.
    Read DC VoltsSelect read DC Volts by moving the slide switch to
    READ VDC and moving the left hand toggle switch
    to READ. Clip the leads across the voltage to be
    measured.
    Setting up valvesWhen setting up a valve it is important to correctly
    set the end stops. Use the 334A to supply the 4 to
    20 mA control signal to stroke the valve. Select
    SOURCE to output using the internal batteries as
    the power souce or 2-WIRE SIMULATOR to stroke
    the valve using an external power supply.
    1) Disconnect the 4-20 mA control wires from the
    Current-to-Pressure (I/P) converter or the
    actuator.
    2) Connect the 334A following the connection
    diagrams on the next page for SOURCE or
    SIMULATE 2-WIRE TRANSMITTERS.
    3) Move the Quik-Chek switch to 4.00mA/0.0% and
    adjust the fully closed stop on the actuator.
    4) Turn the 334A’s knob slowly counterclockwise
    and verify that the actuator and valve don’t move.
    Repeat steps 3 & 4 until no movement is
    detected.
    5) Move the Quik-Chek switch to ADJUST and
    quickly back to 4.00mA/0.0% then turn the 334A’s
    knob clockwise. The actuator and valve should
    begin to move.
    6) Move the Quik-Chek switch to 20.00mA/100.0%
    and adjust the fully open stop on the actuator.
    7) Turn the 334A’s knob slowly clockwise and verify
    that the actuator and valve don’t move. Repeat
    steps 6 & 7 until no movement is detected.
    8) Move the Quik-Chek switch to ADJUST and
    quickly back to 20.00mA/100.0% then turn the
    334A’s knob counterclockwise. The actuator and
    valve should begin to move.
    Turn-on
    Move the slide switch left to mA to calibrate in mA or
    right to % 4 TO 20 mA to calibrate in percent. The
    left  hand toggle switch is then used to select
    SOURCE, READ or 2 WIRE TRANSMITTER
    SIMULATOR. 
    To READ DC VOLTS move the slide switch all the
    way to the left and place the left hand toggle switch
    to READ.
    Tu r n  o f fMove the slide switch to OFF to turn the 334A off.
    mA or %Choose mA to display directly in milliamps. Select %
    4 to 20 mA to display in percent of span for 4 to 20
    mA loops. Percent is also used with chart recorders,
    valves or current trips that display in percent.
    100.0% 20.00 mA
    75.0% 16.00 mA
    50.0% 12.00 mA
    25.0% 8.00 mA
    0.0% 4.00 mA
    To convert from Percent to Milliamps
    Percent =(mA-4)/0.16
    To convert from Milliamps to Percent
    mA=Percent/6.25)+4
    Changing batteries Low battery is indicated by BAT on the display.
    Approximately four hours of typical operation remain
    before the 334A cannot supply the full output into a
    load. When the batteries are too low for the 334A to
    operate, the LCD blanks and Model 334A shuts itself
    down.  Turn the 334A off, remove the four screws
    securing the housing and lift the calibrator out of the
    housing. The three “9V” batteries are easily removed
    and replaced (alkaline supplied and recommended).
    Replace the calibrator in the housing and replace the
    screws.
    Out of range signalsSignals below 0 mA or open circuits are indicated by
    0.00 mA (-25.0%) on the display. Signals above 52
    mA are current limited by protection circuitry to
    approximately 55.00 mA.  
    Keeping the process goingWhen an instrument in a critical control loop
    develops a problem it is important to maintain control
    of the process. The Model 334A can be temporarily
    substituted for a faulty controller or transmitter to
    provide a manual loading station. One technician
    takes manual control of the process while a second
    technician retrieves and configures a replacement
    instrument. 
    Source milliamps or 2-wire
    transmitter simulator
    Select SOURCE to output from 0.00 to 24.00
    milliamps using the internal batteries as the power
    souce. Select 2-WIRE SIMULATOR to control the
    current in loop that has an operating power supply.
    To change the output value turn the speed sensitive
    digital potentiometer (konb). The faster it is turned,
    the faster the output will change. This function
    operates in all three output positions (HI, SET & LO). 
    mA
    % 
    						
    							Operating instructions
    Source milliampsmA OUT, % OUT (Percent of 4 to 20 mA)
    Choose this function to provide an output from 0.00 to 24.00
    milliamps. The compliance voltage is a nominal 24 VDC to provide
    the driving power to your milliamp receivers.
    1) Disconnect one or both input wires from the device to be
    calibrated.
    2) Move the slide switch to mA or % 4 to 20 mA and move the left
    hand toggle switch to SOURCE.
    3) Connect the red SOURCE lead of the calibrator to the plus (+)
    input of the device and the black SOURCE lead to the minus (-).
    Output current is adjusted by turning the knob. Span and Zero
    outputs are available by moving the QUIK-CHEK switch to recall
    20.00 & 4.00 mA.
    Milliamp Receiver Input
    Controller
    Transmitter
    Computer
    Logger
    I/P
    DCS
    Simulate 2-wire transmitters2-WR mA, 2-WR % (Percent of 4 to 20 mA) 
    Choose this function to simulate a 2-wire transmitter output from
    0.00 to 24.00 milliamps. Operates in loops with power supply
    voltages from 3 to 100 VDC.
    1) Disconnect one or both input wires from the device to be
    calibrated.
    2) Move the slide switch to mA or % 4 to 20 mA and move the left
    hand toggle switch to 2 WIRE TRANSMITTER SIMULATOR.
    3) Connect the red lead of the calibrator to the plus (+) input of the
    field connections and the black lead to the minus (-)
    Loop current is adjusted by turning the knob. Span and Zero
    outputs are available by moving the QUIK-CHEK switch to recall
    20.00 & 4.00 mA.
    Receiver
    (Powers external
    2-Wire Transmitter)
    Power Supply
    2 to 45 VDCTo
    Sensor
    Typical
    2-Wire
    Transmitter
    (Disconnected)
    +IN-
    REF +OUT-
    12.00
    Read milliamp outputsREAD mA, READ % (Percent of 4 to 20 mA)
    Choose this function to measure from 0.00 to +52.00 milliamps or -
    25.0 to 300.0%. 
    1) Open the current loop at any convenient point along the signal
    path
    2) Move the slide switch to mA or % 4 to 20 mA and move the left
    hand toggle switch to READ.
    3) Connect the red READ (+) lead of the calibrator to the more
    positive point of the break and the black READ (-) lead to the
    more negative
    Signals below 0 mA or open circuits are indicated by 0.00 mA
    (-25.0%) on the display. Signals above 52 mA are current limited
    by protection circuitry to approximately 55.00 mA.  
    Power & measure 2-wire transmittersmA OUT, % OUT (Percent of 4 to 20 mA)
    Choose this function to simultaneously supply power to a 2-wire
    transmitter while displaying the 4-20 mA output of the transmitter. 
    1) Disconnect one or both input wires from the 2-wire transmitter to
    be calibrated
    2) Move the slide switch to mA or % 4 to 20 mA and move the left
    hand toggle switch to SOURCE.
    3) Turn the knob clockwise several times until full scale output
    (24.00 mA/125.0%) is obtained (this can be verified by cliping
    the outputs leads together and checking that the display
    indicates 24.00 mA/125.0%).
    4) Connect the red SOURCE lead of the calibrator to the plus (+)
    input of the device and the black SOURCE lead to the minus (-)
    5) Connect a sensor or calibrator to the input of the 2-wire
    transmitter
    Model 334A supplies a nominal 24 Volts DC at 24 mA to the 2-
    Wire transmitter. The current passed by the transmitter will be
    accurately displayed by the 334A.
    +IN-
    REF +OUT-
    Transmitter Input
    Sensor
    Process Signal
    Simulated InputTypical
    2-Wire
    Transmitter
    33.4
    Milliamp Output Signal
    Controller
    Transmitter
    P/I
    DCS
    Read DC VoltsREAD V
    Choose this function to measure from -99.99 to +99.99V DC. 
    1) Move the slide switch to READ VDC and move the left hand toggle switch to READ.
    2) Connect the red (+) and black (-) lead leads across the voltage to be measured
    Any DC Voltage from -99.99 to +99.99 Volts may be measured. Loop power supplies,
    signal voltages at receivers, batteries and trasnmitter voltage drops may be
    measured. Signals exceeding ±100 VDC will be indicated by OVRLD on the LCD.Voltage to be Measured
    Loop Power Supply
    Transmitter Voltage  Drop
    Battery
    1 to 5 Volt Loops24.00 
    						
    							PN 1887748 Rev A April 2002
    ©2002 Altek Industries, Inc. Specifications subject to change without notice. 
    All rights reserved. Printed in U.S.A.  
    Specifications
    (Unless otherwise indicated, specifications are for 1 year in ±% of
    reading @ 23°C)
    GeneralAccuracy: 
    Quik-Chek 4 & 20 mA ±(0.03% of Setting + 1 LSD)
    Milliamp & % Ranges ±(0.05% of Reading + 1 LSD)
    Read DC Volts ±(0.05% of Span + 1 LSD)
    Warm Up Time: 10 seconds to specified accuracy, 2 minutes to
    maximum accuracy
    Temperature Effect: 
    Milliamp Ranges: ±0.008% of Reading/°C 
    Read DC  Volts: ±0.012% of Span/°C
    Batteries Three “9V”, (1604) batteries (Alkaline supplied and
    recommended)
    Battery Life:
    Source and Power Transmitter: Nominal 33 hours at 12 
    mA, 20 hours at 20 mA with 250 Ohm load
    Read mA, DC V & 2-Wire Simulate: Nominal 100 hours
    Low Battery Indication: “BAT” indication will first appear on the
    display when approximately 4 hours remain to source 12 mA into
    250 Ohms. This is typical use for a full shift.
    Overvoltage Protection: Protected to 135V AC/DC for 30 seconds
    without fuses
    Operating Temperature Range: -5 to +140 °F (-20 to +60°C)
    Storage Temperature Range: -22 to +160°F (-30 to +70°C)
    Relative Humidity: 10 to 90%, non-condensing for 24 hours from 0
    to 35°C
    Overall Size: 121.9 x 66.0 x 35.8 mm (4.8 x 2.6 x 1.41 inches)
    Weight: 0.22 kg (7.8 oz)
    Milliamp sourceRanges:
    0.00 to 24.00 mA; -25.0 to 125.0 % of 4 to 20 mA
    Accuracy: 
    Quik-Chek 4mA ±(0.03% of 4mA + 0.01 mA) = 0.011mA
    Quik-Chek 20mA ±(0.03% of 20mA + 0.01 mA) = 0.016mA
    0 to 24mA ±(0.05% of Reading + 1 LSD)
    Typical Drive Capability: 1200 Ohms @ 20.00 mA with fresh
    batteries, 800 Ohms @ 20.00 mA with low batteries
    Compliance: nominal 27VDC @ 20 mA with fresh batteries
    Power & measure 2-wire transmittersRanges and Accuracy: Same as for Milliamp Source
    Output Current: up to 24.00 mA
    Typical Drive Capability:1200 Ohms @ 20.00 mA with fresh
    batteries, 800 Ohms @ 20.00 mA with low batteries
    Compliance: nominal 27VDC @ 20 mA with fresh batteries
    2-wire transmitter simulatorRanges and Accuracy: Same as for Milliamp Source
    Loop Voltage Limits: Minimum, 2 VDC; Maximum 100 VDC
    Overload Protection: Current limited to 25 mA nominal
    Milliamp readRanges: 0.00 to 52.00 mA; -25.0 to 300.0 % of 4 to 20 mA
    Accuracy: Same as for Milliamp Source
    Voltage Burden: 0.9V at 4 mA, 1.2V at 20 mA, 1.9V at 50 mA
    excitation current
    Read DC VoltsRange:-99.99 to +99.99V DC
    Input Impedance: >2 Meg Ohms
    Altek products are warranted to be free from defects
    in material and workmanship (excluding fuses,
    batteries and leads) for a period of three years from
    the date of shipment. Warranty repairs can be
    obtained by returning the equipment prepaid to our
    factory. Products will be replaced, repaired, or
    adjusted at our option. Altek gives no other
    warranties, including any implied warranty of fitness
    for a particular purpose.Also, Altek shall not be liable
    for any special, indirect, incidental or consequential
    damages or losses arising from the sale or use of its
    products.
    Warranty 
    						
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