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Altek Model 934 Milliamp Voltage Loop Calibrator Manual

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    							9
    OPERATING INSTRUCTIONS
     RANGES
    MILLIVOLTS - mV
    Choose mV to display directly in millivolts DC. Use 0 to 100
    millivolts to check recorder or analyzer inputs. SOURCE from
    0.00 to 999.90 mVDC. In READ the 934 autoranges between
    -999.90 to +999.90 millivolts and -99.990 to +99.990 VDC.
    ENGINEERING UNITS - ENG. UNIT
    Choose ENG. UNIT to match the display of the instrument
    being calibrated (see page 10 for instructions). Any span in
    mA, mV or V in Source or Read can be scaled to display a
    maximum of between -90000 to +90000 with 0 to three digits to
    the right of the decimal point.
    CHANGING BATTERIES
    Low battery is indicated by BAT on the
    LCD Display. Approximately 4 Hours
    of operation remain before the LCD
    goes blank and the Model 934 shuts
    itself down.  Turn the 934 off, loosen
    the three captive screws securing the
    battery compartment cover. The six
    “AA” batteries are easily removed and
    replaced (alkaline supplied and
    recommended). Replace the battery
    compartment cover, tighten the screws
    and turn on when ready to use.
    36
    MODEL 934 RANGES AND ACCURACIES
    SPECIFICATIONS
    Source mA & Simulate 2-Wire Transmitter1
        mA    LOW  HIGH    ACROSS2  LOW2  HIGH2OUTPUT    LIMIT  LIMIT    100 OHM   LIMIT   LIMIT
      24.000mA 23.995 24.005 (2.4000V 2.3995 2.4005)
    20.000 19.996 20.004 (2.0000 1.9996 2.0004)
    12.000 11.997 12.003 (1.2000 1.1997 1.2003)
    4.000 3.998 4.002 (0.4000 0.3998 0.4002)
    0.000 -0.002 0.002 (0.0000 -0.0002 0.0002)
    Source % 4-20 mA & Simulate 2-Wire Transmitter1
    %4-20mA   LOW  HIGH    ACROSS2  LOW2  HIGH2
    OUTPUT    LIMIT  LIMIT    100 OHM   LIMIT   LIMIT125.00%   23.995 24.005 (2.4000V 2.3995 2.4005)
    100.00 19.996 20.004 (2.0000 1.9996 2.0004)
    50.00 11.997 12.003 (1.2000 1.1997 1.2003)
    0.00 3.998 4.002 (0.4000 0.3998 0.4002)
    -25.00 -0.002 0.002 (0.0000 -0.0002 0.0002)
    Source % DP Flow & Simulate 2-Wire Transmitter
    %FLOW    LOW  HIGH    ACROSS2  LOW2  HIGH2
    OUTPUT    LIMIT  LIMIT    100 OHM   LIMIT   LIMIT100.00%DP 19.996 20.004 (2.0000V 1.9996 2.0004)
    50.00 7.997 8.003 (0.8000 0.7997 0.8003)
    0.00 3.998 4.002 (0.4000 0.3998 0.4002)
    Power & Measure 2- Wire Transmitters
         mA    LOW  HIGH    ACROSS2  LOW2 HIGH2
    OUTPUT    LIMIT  LIMIT    100 OHM   LIMIT  LIMIT
     24.000mA  23.995 24.005 (2.4000V 2.3995 2.4005)
    20.000 19.996 20.004 (2.0000 1.9996 2.0004)
    12.000 11.997 12.003 (1.2000 1.1997 1.2003)
    4.000 3.998 4.002 (0.4000 0.3998 0.4002)
    0.000 -0.002 0.002 (0.0000 -0.0002 0.0002) 
    						
    							10
    OPERATING INSTRUCTIONS
    USING ENGINEERING UNITS
    Scale the display of the Model 934 to match the display
    of the instrument being checked. Any span in mA, mV or V in
    Source or Read can be scaled to display between a
    maximum of -90000 to +90000 with zero to three digits to
    the right of the decimal.
    The previously stored Engineering units can be recalled
    by using the following procedure without turning the knob.
    1) Press & hold both theSTORE & RESET push-
    buttons for 1 second to enter
    the SETUP mode. The word
    SETUP will appear in the LCD
    and the words SOURCE and
    READ will alternately flash
    (shown as gray). Release both
    push-buttons.
    2) Press the 
    STORE push-
    button to select SOURCE or
    the RESET push-button to
    select READ. The words
    SETUP and SOURCE or
    READ will remain on the LCD
    and the previously selected
    function will flash.
    READ
    S
    E
    T
    U
    PSOURCE
    S
    E
    T
    U
    PSOURCE
    mA
    Diagrams show setting mA
    Source for 4 to 20mA scaled
    to 0.00 to 500.00 liters/hour.
    The display can be scaled to calibrate a reverse acting
    controller (4 mA = 100.0 and 20 mA = 0.0) or to check
    an indicator reading negative numbers (0 mA = -500.00
    and 20 mA = +500.00).
    Hint: Source in Engineering units and fundamental
    units at the same time. Setup Source for one unit and
    Read for the other unit. Connect the Source and the
    Read wires together (in series for mA, in parallel
    for mV and V).
    35
    SPECIFICATIONS
    VOLTAGE SOURCE
    RANGES:
    0.00 to 999.90 mVDC1
    0.000 to 20.000 VDC2
    Scaled Engineering Units (from -90000 to +90000 counts
    with up to three digits to the right of the decimal point)
    1ACCURACY: ±(0.012% of Reading + 0.008% of 999.90 mV)2ACCURACY: ±(0.012% of Reading + 0.008% of 20.000 V)
    SOURCE CURRENT: > 24 mA
    SINK CURRENT:  >16 mA from 1 to 5 VDC
    OUTPUT IMPEDANCE: < 0.2 Ohm
    LOAD RESISTANCE: > 3 Ohms
    SHORT CIRCUIT DURATION: Infinite
    OVERLOAD PROTECTION: Current limited to 50 mA nominal
    VOLTAGE READ
    RANGES:
    -99.990 to -0.999 VDC1
    -999.90 to 999.90 mVDC2
    0.999 to 99.990 VDC1
    Scaled Engineering Units (from -90000 to +90000 counts
    with up to three digits to the right of the decimal point)
    1ACCURACY: ±(0.012% of Reading + 0.008% of 99.900 V)2ACCURACY: ±(0.012% of Reading + 0.008% of 999.90 mV)
    INPUT RESISTANCE: 2 Meg Ohm nominal
    SOURCE RESISTANCE EFFECT: 0.01% error per 200 Ohms
    MAXIMUM VOLTAGE LIMIT: 120 Volts DC to 100 Hz AC 
    						
    							11
    OPERATING INSTRUCTIONS
    USING ENGINEERING UNITS
    3) Turn the knob (Digital pot)
    to scroll through the
    available functions. Each
    enabled function will flash
    on the LCD.“ ENG. UNIT”
    will appear as a choice for
    each SOURCE or READ
    function. Press the 
    STOREor RESET push-button to
    proceed.
    4) The word ZERO will appear
    in the top half of the LCD
    prompting you to enter the
    lowest value for the range in
    mA, V or mV that will be
    sourced or read. Turn the
    knob until the lowest value
    of your chosen range
    flashes in the top half of the
    LCD. Press the 
    STOREor RESET push-button to
    continue.
    5) The word SPAN will appear
    in the bottom half of the LCD
    prompting you to enter the
    highest value for the range
    in mA, V or mV that will be
    sourced or read. Turn the
    knob until the highest value
    of your chosen range
    flashes in the bottom half of
    the LCD. Press the 
    STOREor RESET push-button to
    continue.
    S
    E
    T
    U
    PSOURCE
    mA
    ENG. UNIT
    mA ZEROS
    E
    T
    U
    P
    mA    SPAN
    4.000
    0.000
    mA ZEROS
    E
    T
    U
    P
    mA    SPAN
    4.000
    20.000
    34
    SPECIFICATIONS
    2-WIRE TRANSMITTER SIMULATOR
    RANGES:
    3.000 to 24.000 mA
    -6.25 to 125.00% of 4 to 20 mA
    -25.0 to 111.8% of % DP Flow
    Scaled Engineering Units (from -90000 to +90000
    counts with up to three digits to the right of the decimal
    point)
    ACCURACY: ±(0.012% of Reading + 0.008% of 24.000 mA)
    LOOP VOLTAGE LIMITS:
    Minimum, 3 VDC; Maximum 45 VDC
    OVERLOAD PROTECTION: Current limited to 25 mA
    MILLIAMP READ
    RANGES:
    -52.00 to -24.001
    -24.000 to +24.000 mA2
    24.00 to 52.00 mA1
    -25.00 to 125.00% of 4 to 20 mA
    -50.0 to 111.8% of % DP Flow
    Scaled Engineering Units (from -90000 to +90000
    counts with up to three digits to the right of the decimal
    point)
    1ACCURACY: ±(0.012% of Reading + 0.008% of 52.00
    mA)
    2ACCURACY: ±(0.012% of Reading + 0.008% of 24.000 mA)
    INPUT IMPEDANCE: 25 Ohms
    VOLTAGE BURDEN:
    0.2 V at 4 mA, 0.6 V at 20 mA, 1.4 V at 50 mA
    MEASURING ACROSS A DIODE: Add ±0.2% to specification
    from 0 to 20 mA (Diode 1N 914 or equivalent) 
    						
    							12
    OPERATING INSTRUCTIONS
    USING ENGINEERING UNITS
    6) You are now prompted by
    flashing zeros to enter the
    decimal point position for the
    engineering units you have
    chosen. Turn the knob until
    the decimal point appears in
    the location to match the
    resolution of the display on
    the instrument you will be
    calibrating (from zero to
    three digits to the right of the
    decimal point). Press the
    STORE or RESET push-
    button to continue.
    7) The word ZERO and ENG.
    UNIT will appear in the top
    half of the LCD prompting
    you to enter the lowest value
    for the range in the units to
    match the display of the
    instrument being calibrated.
    Turn the knob until the
    lowest value of your chosen
    range flashes in the top half
    of the LCD. Press the
    STORE or RESET push-
    button to continue.
    S
    E
    T
    U
    PENG. UNIT
    S
    E
    T
    U
    P
    SPAN ENG. UNIT      ZERO
    ENG. UNIT
       0.00
       0.00   0.00
    33
    SPECIFICATIONS
    MILLIAMP SOURCE
    RANGES:
    0.000 to 24.000 mA
    -25.00 to 125.00% of 4 to 20 mA
    -50.0 to 111.8% of % DP Flow
    Scaled Engineering Units (from -90000 to +90000
    counts with up to three digits to the right of the decimal
    point)
    ACCURACY: ±(0.012% of Reading + 0.008% of 24.000 mA)
    TYPICAL DRIVE CAPABILITY: 1200 Ohms @ 20.000 mA
    POWER TO DRIVE RECEIVER: nominal 24 VDC
    COMPLIANCE VOLTAGE:
    0 to 285 Ohm load: 10V nominal
    285 to 1200 Ohm load: 24V nominal
    OVERLOAD PROTECTION: Current limited to 25 mA
    POWER & MEASURE 2-WIRE
    TRANSMITTERS
    RANGES & ACCURACY: Same as for MILLIAMP
    SOURCE above
    OUTPUT CURRENT: up to 24.000 mA
    TYPICAL DRIVE CAPABILITY: 1200 Ohms @ 20 mA
    POWER TO EXTERNAL 2-WIRE TRANSMITTER:
    nominal 24 VDC
    OVERLOAD PROTECTION: Current limited to 25 mA 
    						
    							13
    OPERATING INSTRUCTIONS
    USING ENGINEERING UNITS
    8) The word SPAN and ENG.
    UNIT will appear in the
    bottom half of the LCD
    prompting you to enter the
    highest value for the range
    in the units to match the
    display of the instrument
    being calibrated. Turn the
    knob until the highest value
    of your chosen range
    flashes in the bottom half of
    the LCD. Press the 
    STOREor RESET push-button to
    continue.
    9) The Model 934 will now
    begin operating with the
    ranges and Engineering
    Units you have selected. If
    Engineering Units have
    been chosen for any
    Source function the HI &
    LO QUIK-CHEKs will
    automatically be updated
    with the units you have
    chosen. Refer to the
    sections for READ or
    SOURCE FUNCTIONS for
    further instructions.
    S
    E
    T
    U
    P
    SPAN ENG. UNIT      ZERO
    ENG. UNIT
    ENG. UNITSOURCE
    ENG. UNITSOURCE
       0.00
    mA  mA
    500.00   0.00
       500.00
    HI
    LO
    32
    SPECIFICATIONS
    (Unless otherwise indicated, specifications are in ±% of Reading @ 23°C)GENERAL
    ACCURACY: ±(0.012% of Reading + 0.008% of Full Scale Reading)
    WARM UP TIME: 10 seconds to specified accuracy, 2 minutes
    to maximum accuracy
    TEMPERATURE EFFECT: ±0.008%/°C based on 23°C±25°C
    ISOLATION: 500 VDC between SOURCE & READ leads
    BATTERIES: Six “AA”, (R6) batteries (Alkaline supplied
    and recommended)
    BATTERY LIFE:
    MILLIAMP SOURCE & 2-WIRE MODES: Nominal 33
    hours at 12 mA, 20 hours at 20 mA into 250 Ohm load
    OTHER FUNCTIONS: Nominal 40 hours
    AC ADAPTORS: Optional, nominal115 or 230 VAC, 50/60 Hz
    LOW BATTERY INDICATION: “BAT” indication on the display
    at approximately 4 hours left
    OVERVOLTAGE PROTECTION: Protected to 120 Volts AC or
    DC in all ranges without fuses for 30 seconds
    OUTPUT NOISE: ≤ 1 LSD at frequencies less than 10 Hz
    NORMAL MODE REJECTION RATIO: 50 dB @ 50/60Hz
    COMMON MODE REJECTION RATIO: Not applicable for
    battery operation. 120 dB @ 50/60 Hz with AC Adaptor
    OPERATING TEMPERATURE RANGE:
    -5 to +130°F (-20 to +55°C)
    STORAGE TEMPERATURE RANGE:
    -13 to +130°F (-25 to +55°C)
    RELATIVE HUMIDITY: 10 to 90%, non-condensing for 24
    hours from 0 to 35°C
    OVERALL SIZE: 
    6 11/16 x 4 x 2 15/16 inches (170 x 102 x 75 mm)
    WEIGHT: 1lb, 9oz (0.709 kg)
    Accuracy of scaled ranges (% of 4 to 20 mA, %DP Flow, Engineering
    units) are based on the value of the fundamental units (mA , V or mV).
    Accuracies of the Source and Read ranges are independent. When
    Source and Read are connected together the accuracies are additive. 
    						
    							14
    OPERATING INSTRUCTIONS
    SOURCE MODE
    SOURCE
    1) Move the POWER switch to ON
    2) Press & hold both the STORE & RESET push-buttons for 1
    second to enter the SETUP mode. The word SETUP will
    appear in the LCD and the words SOURCE and READ will
    alternately flash. Release both push-buttons.
    3) Press the 
    STORE push-button. The words SETUP and
    SOURCE will remain on the LCD and the previously selected
    function will repeatedly flash.
    4) Turn the knob (Digital-Pot) to scroll through the available
    functions. Each enabled function will flash on the LCD (See
    ENABLING RANGES & FUNCTIONS, page 6).
    5) Press the 
    STORE push-button to select the function.
    If AUTO-CHEK has been enabled you can choose to
    have the 934 automatically step the output (See AUTO-
    CHEK, page 24). If AUTO CHEK is not enabled or selected
    the 934 will immediately output the prior value for that
    function. If OFF is selected the SOURCE function will be
    deactivated and the top half of the LCD will be blank.
    6) Adjust the knob to the desired output value or QUIK-CHEK
    with previously stored outputs (see STORING QUIK-CHEK
    OUTPUTS, page 16).
    7) Connect the Model 934 to the input terminals of the instrument
    or meter to be calibrated.
    31
    OPERATING INSTRUCTIONS
    READ VOLTAGE OUTPUTS
    V, mV, V ENG. UNIT
    Choose this function to measure from -99.990  to + 99.990
    Volts. For checking sensor outputs and other low level signals
    the input is autoranged to display from -999.90 to +999.90
    millivolts.
    1)
    Connect the red READ (+) lead and the black READ lead(-) of the calibrator across the voltage to be measured.
    Loop power supplies, signal voltages at receivers, batteries,
    transmitter voltage drops and any other voltages may be
    measured. Signals above or below those available for the
    currently selected range will be indicated by OVER and
    UNDER on the display.
    ANALYZER
    VOLTAGE
    SOURCE
    mV SOURCE
    ALTEK 934
    24.000V 
    						
    							15
    OPERATING INSTRUCTIONS
    SOURCE MODE
    Whenever SOURCE mode is selected the word SOURCE
    will appear on the LCD display. To change the output value,
    turn the speed sensitive digital pot. Turning the knob slowly
    will cause a gradual change in the output. A faster rate of
    change will occur when the knob is turned faster. This function
    operates in all three output positions (HI, SET & LO).
    ALTEK 934
    20.000mA
    VA LV E
    OR
    RECEIVER I/P
    30
    OPERATING INSTRUCTIONS
    READ FUNCTIONS
    The READ functions measures the desired signal.
    Multiple scales are available for each function. Engineering
    Units & % DP Flow must be enabled before they are
    available for selection.
    READ MILLIAMP OUTPUTS
    mA, mA %, mA ENG. UNIT, mA % DP FLOW
    Choose this function to measure from -52.00 to +52.00
    milliamps. For calibrating controller output and checking process
    loop currents the input is autoranged to higher resolution from
    -24.000 to +24.000 milliamps.
    1) Open the current loop at any convenient point along the
    signal path
    2) Connect the red 
    READ (+) lead of the calibrator to the
    more positive point of the break and the black READlead (-) to the more negative
    Display the present reading, Maximum or Minimum by moving
    the toggle switch from READ to MAX or MIN. If the Model 934
    is connected in the wrong polarity, the display will indicate
    negative current. Simply reverse the leads for correct indication.
    COMPUTER
    CONTROLLER
    RECEIVER
    POWER
    SUPPLYSENSOR OUTPUT
    ALTEK 934
    12.000mA 
    						
    							16
    OPERATING INSTRUCTIONS
    SOURCE MODE
    STORING QUIK-CHEK OUTPUTS
    1) Switch to HI or LO
    2) Turn the knob to desired value
    3) Press the 
    STORE push-button
    The LCD will flash once to show that
    the value was saved
    If a value is in the SET position and you
    want that value stored in HI or LO, press
    and hold the 
    STORE push-button while
    moving the switch to HI or LO. The display
    will flash once to indicate the value has
    been stored. Then release the 
    STOREpush-button.
    RECALLING QUIK-CHEK OUTPUTS
    Any time you need a stored value just
    flip the QUIK-CHEK  switch. Any value for
    the selected range may be stored in HI &
    LO. The Model 934 remembers the HI,
    LO and SET values for all ranges
    (32 memories)  with the power on or off.
    Each time a different range is selected,
    the last three QUIK-CHEK  values for that
    type will be recalled.
    +
    HI
    SET
    LO
    STORE
    
    29
    OPERATING INSTRUCTIONS
    READ MODE
    MIN/MAX
    To read the Maximum or Minimum
    INPUT since READ mode was entered,
    simply switch to 
    MAX or MIN. The value
    will appear on the LCD along with the
    word MAX or MIN. The MAX/MIN values
    are automatically updated and may be
    viewed at any time without disturbing
    the other values.
    RESTARTING MIN/MAX
    Pressing the 
    RESET push-button will
    cause the 934 to store the present read-
    ing into the MIN and MAX memories.
    Upon releasing the 
    RESET push-button
    the Model 934 will resume reading the
    input and update the MAX & MIN values
    as the measured signal changes.
    OUT OF RANGE SIGNALS
    Signals above or below those available
    for the currently selected range will be
    indicated by OVER and UNDER on the
    display.
    +MAX
    MIN READ
    OVER
    UNDER 
    						
    							17
    ALTEK 934
    20.000mA
    VA LV E
    OR
    RECEIVER I/P
    OPERATING INSTRUCTIONS
    SOURCE FUNCTIONS
    The SOURCE functions generate or control the desired
    signal. Multiple scales are available for each function.
    Engineering Units & % DP Flow must be enabled before they
    are available for selection.
    CALIBRATE MILLIAMP INPUTS
    mA, mA %, mA ENG. UNIT, mA % DP FLOW
    Choose this function to provide an output from 0.000 to
    24.000 milliamps. The compliance voltage is a nominal 24 VDC
    to provide the driving power to your milliamp receivers.
    1) Disconnect one or both input wires from the device to be
    calibrated
    2) Connect the red 
    SOURCE lead of the calibrator to the
    plus (+) input of the device and the black SOURCE lead
    to the minus (-)
    Output current is continuously adjustable with the QUIK-
    CHEK switch in the 
    SET position. Zero & Span (or any other
    values) are available by using the LO and HI QUIK-CHEKs.
    28
    OPERATING INSTRUCTIONS
    READ MODE
    READ
    1) Move the POWER switch to ON
    2) Press & hold both the STORE & RESET push-buttons for
    1 second to enter the SETUP mode. The word SETUP
    will appear in the LCD and the words SOURCE and READ
    will alternately flash. Release both push-buttons.
    3) Press the 
    RESET push-button. The words SETUP and
    READ will remain on the LCD and the previously selected
    function will flash.
    4) Turn the knob (Digital pot) to scroll through the available
    functions. Each enabled function will flash on the LCD
    (See ENABLING RANGES & FUNCTIONS under
    OPERATING INSTRUCTIONS, GENERAL).
    3) Press the 
    RESET push-button to select the function.  If OFF
    is selected the READ function will be deactivated and the
    bottom half of the LCD will be blank.
    4) Connect the Model 934 to the input terminals of the
    instrument or meter to be calibrated.
    5) Display the present reading, Maximum or Minimum
    Whenever READ is selected the word READ will appear on
    the LCD display.  The display will update the present reading
    twice per second. 
    						
    							18
    OPERATING INSTRUCTIONS
    SIMULATE 2-WIRE TRANSMITTERS
    2-WIRE SIM mA, 2-WIRE SIM %, 2-WIRE SIM ENG. UNIT,
    2-WIRE SIM % DP FLOW
    Choose this function to simulate a 2-Wire Transmitter output
    from 3.000 to 24.000 milliamps. Operates in loops with power
    supply voltages from 2 to 45 VDC.
    1) Disconnect existing 2-Wire Transmitter from the loop
    2) Connect the red 
    SOURCE lead of the calibrator to the
    plus (+) input of the field connections and the black
    SOURCE lead to the minus (-)
    The simulated output of the 2-Wire Transmitter is continuously
    adjustable from 3.000 to 24.000 mA with the QUIK-CHEK
    switch in the 
    SET position. Zero & Span (or any other values)
    are available by using the LO and HI QUIK-CHEKs.
    RECEIVER
    (Powers External
    2-Wire Transmitters)
    POWER
    SUPPLY
    2 to
    100 VDCZEROSENSORSPAN
    2-WIRE TRANSMITTER
    (Disconnected)
    ALTEK 934
    100.00%
    27
    OPERATING INSTRUCTIONS
    USING AUTO-CHEK
    You can deactivate the
    AUTO-CHEK function at any
    time by pressing the 
    STOREpush-button  while the QUIK-
    CHEK switch is at SET or by
    moving the QUIK-CHEK switch
    to 
    HI or LO. AUTO-CHEK will
    stop flashing to indicate that it
    is deactivated. 
    SET will indicate
    the the most recent step value.
    While AUTO-CHEK is
    deactivated the QUIK-CHEK
    values stored in 
    HI and LO can
    be recalled to adjust the Span
    and Zero of the device being
    calibrated. Or store new values
    by switching to 
    HI and LO,
    turning the digital pot and
    pressing the 
    STOREpushbutton.
    To reactivate AUTO-CHEK
    press the 
    STORE push-button
    while the QUIK-CHEK switch is
    at 
    SET. When AUTO-CHEK is
    reactivated it restarts the cycle
    from the lowest output (stored
    in the 
    LO QUIK-CHEK).
    SOURCE
    AUTO-CHEK mA
    24.000
    HISOURCE
    AUTO-CHEK mA
    20.000
    HI
    SOURCE
    AUTO-CHEK mA
    4.000 
    						
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