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Anaheim Integrated Circuit LSILS7362 User Manual

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    							BRUSHLESS DC MOTOR COMMUTATOR/CONTROLLER
    DESCRIPTION:
    The LS7362 is a MOS integrated circuit designed to gener-
    ate the signals necessary to control a three phase or four
    phase brushless DC motor.  It is the basic building block of
    a brushless DC motor controller.  The circuit responds to
    changes at the SENSE inputs, originating at the motor po-
    sition  sensors,  to  provide  electronic  commutation  of  the
    motor windings.  Pulse width modulation (PWM) of low-side
    drivers for motor speed control is accomplished through ei-
    ther the ENABLE input or through the V TRIP input (Analog
    Speed control) in conjunction with the OSCILLATOR input.
    Overcurrent circuitry is provided to protect the windings, as-
    sociated drivers and power supply.  The LS7362 circuitry
    causes the external output drivers to switch off immediately
    upon sensing the overcurrent condition, and on again only
    when the overcurrent condition disappears and the positive
    edge  of  either  the  ENABLE  input  or  the  sawtooth  OS-
    CILLATOR  occurs.  This  limits  the  overcurrent  sense  cy-
    cling to the chopping rate of the ENABLE input or the saw-
    tooth OSCILLATOR.  A positive braking feature is provided
    to  effect rapid deceleration.  The  LS7362  is designed for
    driving Bipolar and Field Effect Transistors. Because only
    low-side drivers are pulse width modulated, the LS7362 is
    ideally suited in situations where the integrated circuit inter-
    faces with level converters to drive high voltage brushless
    DC motors.  By pulse width modulating the low-side drivers
    only, the switch losses in the level conversion circuitry for
    the high-side drivers is minimized.  Figure 1 indicates how
    the level conversion is accomplished.  
    1
    2
    3
    4 5
    6
    7
    8
    9
    10 11 12 13 14 15 16 17 18 19 20LSICS1
    OUT 1
    OUT 2
    OUT 3
    OUT 4
    COMMON
    OUT 5
    OUT 6
    BRAKE
    ENABLE CS2
    FORWARD/REVERSE
    V
    DD (-V)
    S3
    S2
    S1
    OSCILLATOR
    V TRIP
    OVERCURRENT SENSE
    V
    SS (+V)
    LS7362
    CONNECTION DIAGRAM  - TOP VIEW
    STANDARD 20 PIN PLASTIC DIP
    The COMMON, Pin 5, is tied to the positive supply rail
    and LS7362 Outputs 1, 2, and 3 are used to drive level
    converters Q101, Q102 and Q103, respectively. Only the
    motor  top  side  drivers  consisting  of  Q107,  Q108  and
    Q109 which are connected to the motor power supply,
    V
    M, will be subject to the high speed switching currents
    that  flow  through  the  motor.    The  level  converters  are turned on and off at the slower commutation rate.
    INPUT/OUTPUT DESCRIPTION:
    COMMUTATION SELECTS  (Pins 1, 20)
    These inputs are used to select the proper sequence of
    outputs based on the electrical separation of the motor
    position sensors.  With both inputs low (logic zero), the
    sequence is adjusted for 60° electrical separation, with
    CS2 high and CS1 low 120° separation sequence is se-
    lected, with CS1 high and CS2 low 240° separation se-
    quence is selected and with CS1 and CS2 high the 300°
    separation sequence is selected.  Note that in all cases
    the  external  output  drivers  are  disabled  for  invalid
    SENSE input codes.  Internal pull down resistors are pro-
    vided at Pins 1 and 20 causing a logic zero when these
    pins are left open.
    October  2005
    7362-101705-1
    LSI/CSI
    L SI  C o m pute r Sy ste m s, I n c.   12 35 W alt  W hit m an  Ro ad, M elv ill e, N Y 1 174 7     (631 ) 2 71 -0 40 0   F A X  (631 ) 2 7 1-0 4 05
    LS7362
    •  LS7362 (DIP); LS7362-S (SOIC); 
       LS7362-TS (TSSOP) - See Connection Diagram
    U
    L®
    A3800
    FEATURES:
    •  Speed Control by Pulse Width Modulating (PWM) only 
        the low-side drivers reduces switching losses in 
        level converter circuitry for high voltage motors.
    •   Open or closed loop motor speed control.
    •  +5 to +28 Volt operation (Vss - V
    DD).
    •  Externally selectable input to output code for 60°,            \
       120°, 240°, or 300° electrical sensor spacing.
    •  Three or four phase operation.
    •  Analog Speed control.
    •  Forward/Reverse control.
    •  Output Enable control.
    •  Positive Static Braking.
    •  Overcurrent Sensing.
    •  Six outputs drive switching bridge directly. 
    						
    							FORWARD/REVERSE (Pin 19)
    This pin acts to modify the input to output sequence such
    that when brought from high to low or low to high the direc-
    tion  of rotation will reverse.  An internal pull up resistor is
    provided at Pin 19 causing a logic one when left open.
    SENSE INPUTS (Pins 15, 16, 17)
    These inputs provide control of the output commutation 
    sequence as shown in Table III.  S1, S2, S3 originate in
    the position sensors of the motor and must sequence in
    cycle code order.  Hall switch pull-up resistors are pro-
    vided at Pins 15, 16 and 17.  The positive supply of the
    Hall devices should be common to the chip Vss.
    BRAKE (Pin 9)
    A high level applied to this input unconditionally turns off
    outputs 1, 2 and 3 and turns on outputs 4,5 and 6 (See
    Figure 1).  Transistors Q101, Q102 and Q103 cut off caus-
    ing Q107, Q108 and Q109 to cut off and transistors Q104,
    Q105 and Q106 turn on, shorting the windings together,
    The BRAKE has priority over all other inputs.  An internal
    pull down  resistor is provided at Pin 9 causing no braking
    when left open.  (Center- tapped motor configuration re-
    quires a power supply disconnect transistor controlled by
    the BRAKE signal - See Figure 3.)
    ENABLE (Pin 10)
    A high level on this input permits the output to sequence
    as in Table III, while a low disables all external output driv-
    ers.  An internal pull up resistor is provided at Pin 10,
    enabling when left open.  Positive edges at this input will
    reset the overcurrent flip-flop.
    OVERCURRENT SENSE (Pin 12)
    This input provides the user a way of protecting the motor
    winding, drivers and power supply from an overload 
    condition.  The user provides a fractional ohm resistor
    between the negative supply and the common emitters of
    the NPN drivers.  This point is connected to one end of a
    potentiometer (e.g. 100K ohms), the other end of which is
    connected to the positive supply.  The wiper pickoff is
    adjusted so that all outputs are disabled for currents great-
    er than the limit.  The action of the input is to disable all
    external output drivers.  When BRAKE exists, OVER-
    CURRENT SENSE will be overridden.  The overcurrent
    circuitry latches the overcurrent condition.  The latch may
    be reset by the positive edge of either the sawtooth OS-
    CILLATOR or the ENABLE input.  When using the EN-
    ABLE input as a chopped input, the OSCILLATOR pin
    should be held at VSS.  When the ENABLE input is held
    high, the OSCILLATOR must be used to reset the over-
    current latch.
    V TRIP (Pin 13)
    This pin is used in conjunction with the sawtooth OSC in-
    put.  When the voltage level applied to VTRIP is more neg-
    ative than the waveform at the OSC input, the low-side
    drivers will be enabled as shown in Table 3. When VTRIP
    is more positive than the sawtooth OSC waveform the low-
    side drivers are disabled. The sawtooth waveform at the
    OSC  input typically varies from 0.4Vss  to Vss - 2V.  The
    purpose of the V TRIP input in conjunction with theOSCILLATOR is to provide variable speed adjustment for the
    motor by means of PWM of the low-side drivers for Vss greater
    than 7V. Below Vss = 7V,  the IC may only be used as a com-
    mutator (See Note). 
    Note:  Below Vss = 7V, the OSC sawtooth amplitude is too
    small to allow proper operation of the PWM circuitry.
    OSCILLATOR (Pin 14)
    A reisistor and capacitor connected to this pin (See Fig. 6) pro-
    vide the timing components for a sawtooth OSCILLATOR.  The
    signal generated is used in conjunction with V TRIP to provide
    PWM for variable speed applications and to reset the over-
    current condition.
    OUTPUTS 1, 2, 3 (Pins 2, 3, 4)
    These open drain outputs are enabled as shown in Table III and
    provide base current when the COMMON (Pin 5) is tied to Vss.
    These outputs provide commutation only for the high-side driv-
    ers.  They are not pulse width modulated to control speed.
    OUTPUT 4, 5, 6 (Pins 6, 7, 8)
    These open drain outputs are enabled as in Table III and 
    provide base current to NPN transistors when the COMMON is
    tied to Vss.  They provide commutation and are pulse width
    modulated to provide speed control.
    COMMON (Pin 5)
    The COMMON is connected to Vss for driving low-side drivers
    and high-side level converters.
    Vss, VDD (Pins 11, 18)   
    Supply voltage positive and negative terminals.
    TYPICAL CIRCUIT OPERATION:
    Figure 1 indicates an application using bipolar power tran-
    sistors. The oscillator is used for motor speed control as ex-
    plained under V TRIP.  Only low-side drive transistors are
    pulse width modulated during speed control.  The outputs turn
    on in pairs (See Table III).  For example, two separate paths
    are turned on when Q8 and Q4 are on. One path is from the
    positive supply through Q8, R1 and the base emitter junction of
    Q101. The second is from the positive supply through Q4, R14,
    the base emitter junction of Q105 and the fractional Ohm re-
    sistor to ground. The current in the first path is determined by
    the power supply voltage, the impedance of Q8, the value of
    R1 and the voltage drop across the base-emitter junction of
    Q101 (0.7V for a single transistor or 1.4V for a Darlington Tran-
    sistor). The current in the second path is determined by the
    power supply voltage, the impedance of Q4, the value of R14
    and the voltage drop across the base-emitter junction of Q105.
    Table I provides the recommended value for R1; R2, R3, R13,
    R14, and R15 are the same value.
    Figure 2 indicates an application where Power FETS are used.
    The nominal power supply for the LS7362 in this configuration
    is 15V so that the low side N channel Power FET drivers will
    have 15V of gate drive.  Resistors R13, R14 and R15 serve to
    discharge the gate capacitance during FET turn-off.  The high-
    side  P-channel FET drivers use 15V Zener diodes Z1, Z2 and
    Z3 to limit the gate drive.  Resistors R8, R10 and R12 are the
    gate capacitance discharge resistors. Table II indicates the
    minimum value of R13 (= R14 = R15) needed as a function of
    output drive voltage for the low-side drivers.7362-072503-2 
    						
    							MAXIMUM RATINGS:
      PARAMETER        SYMBOL                 VALUE                   UNIT
    DC Supply Voltage       Vss - VDD                 +35                     V
      AnyInput Voltage to Vss            VIN                                    -30 to +0.5                     V
      Storage Temperature     TSTG                    -65 to +150                    °C
      Operating Temperature    TA                    -40 to +125                    °C      
    DC ELECTRICAL CHARACTERISTICS:
    (All Voltages Referenced to VDD, TA = 25°C unless otherwise specified)
    SYMBOLMINTYPMAXUNIT
    Supply VoltageVSS5-28  V
    Supply Current
    (Excluding Outputs)IDD-4.56 mA
    Input Specifications:
    BRAKE, ENABLE, CS1, CS2RIN-150- kW
    S1, S2, S3, FORWARD/REVERSE
    Voltage (Logic 1)VIHVSS - 1.5-VSS  V
                 (Logic 0)VIL0-VSS - 4.0  V
    OVERCURRENT SENSE (See Note)
    Voltage (Logic 1)VIH(VSS/2) + 0.25-VSS  V
                 (Logic 0)VIL0-(VSS/2) - 0.25  V
    Oscillator:
    Frequency RangeFosc01/RC100 kHz
    External Resistor RangeRosc22-1000 kW
    NOTE:  Theoretical switching point of the OVERCURRENT SENSE input is one half of the power supply determined by an internal bias
    network in manufacturing.  Tolerances cause the switching point to vary plus or minus 0.25V.  After manufacture, the switching point
    remains fixed within 10mV over time and temperature.  The input switching sensivity is a maximum of 50mV.  There is no hysteresis on
    the OVERCURRENT SENSE input.
    TABLE I
     OUTPUT CURRENT LIMITING RESISTOR SELECTION TABLE
             POWER                    OUTPUT CURRENT
          SUPPLY
            (Volts)          20    15    10    7.5    5     2.5     mA
      6**********.24
      9******.43.862.2
    12.20.33.62.911.53.3
    15.36.56.911.32.24.3Resistance
    18*.751.21.62.75.1    (kW)
    21**1.52.03.36.2
    24**1.82.33.67.5
    28***      2.7   4.3    9.1
            *causes excessive power dissipation
                   **exceeds max current possible for this voltage  TABLE II
    For Power Supply 5 - 28 Volts
    R13 (k ohms)                         Output Voltage
    10                                  Vss - 0.5
    4.0                                 Vss - 1.0
    1.5                                 Vss - 2.0
    TABLE III
    OUTPUT COMMUTATION   SEQUENCE
    THREE PHASE OPERATION
    SEQUENCE SELECTCS1  CS2CS1  CS2CS1  CS2CS1 CS2FORWARD/REVERSE = 1FORWARD/REVERSE = 0
      0        0          0      1           1        0       1       1
    ELECTRICAL SEPARATION      (- 60°-) (- 120°-) (- 240°-)   (- 300°-)OUTPUTS      DRIVERSOUTPUTS        DRIVERS
    SENSE INPUTSS1 S2 S3S1 S2 S3S1 S2 S3     S1 S2 S3ENABLED   A      B      C     ENABLED     A       B       C
     0   0   0 0   0   1 0   1   0        0   1   1O1, O5  +        -      OffO2, O4     -        +      Off
     1   0   0 1   0   1 1   1   0   1   1   1O3, O5  Off      -       +O2, O6     Off     +        -  
     1   1   0 1   0   0 1   0   0   1   1   0O3, O4   -        Off    +O1, O6     +      Off       -
     1   1   1 1   1   0 1   0   1   1   0   0O2, O4         -         +      OffO1, O5     +        -      Off 
     0   1   1 0   1   0 0   0   1      0   0   0O2, O6   Off      +       -O3, O5     Off     -         +
     0   0   1 0   1   1 0   1   1   0   0   1O1, O6   +       Off     -  O3, O4     -       Off       +
     0   1   0 0   0   0 0   0   0   0   1   0           ALL DISABLED            ALL DISABLED
     1   0   1 1   1   1 1   1   1   1   0   1     ALL DISABLED            ALL DISABLED
    The OVERCURRENT input (BRAKE low) enables external output drivers in normal sequence when more negative than Vss/2 and disables
    all external output drivers when more positive than Vss/2.  The OVERCURRENT is sensed continuously, and sets a flip flop which is reset
    by the rising edge of the ENABLE input or the sawtooth OSCILLATOR.  (See description under OVERCURRENT SENSE.)  7362-051404-3 
    						
    							6
    12
    Output
    Encoder
    7
    8
    5
    4
    3
    2
    Q106Q105Q104
    AL1BL2
    L3
    R13
    R14
    R15
    Q6Q7Q8
    Q3Q4Q5
    BRAKE
    11
    Fractional 
    Ohm 
    ResistorTO OVERCURRENT
    ADJUSTMENT
    Vss
    Vss
    O4
    O5
    O6
    O3
    O2
    O1
    M
    O
    T
    O
    R
    FIGURE 1. BIPOLAR THREE PHASE OUTPUT DRIVER CIRCUITRY
    C
    Q107Q108Q109
    R16R17R18
    R4R5R6
    Q101
    Q102
    Q103
    R8
    R7
    R10
    R9
    R12
    R11
    R1
    R2
    R3
    VM
    6
    12
    Output
    Encoder
    7
    8
    5
    4
    3
    2
    AL1BL2
    L3Q6Q7Q8
    Q3Q4Q5
    BRAKE
    11
    Fractional 
    Ohm 
    ResistorTO OVERCURRENT
    ADJUSTMENT
    Vss
    Vss
    O4
    O5
    O6
    O3
    O2
    O1
    M
    O
    T
    O
    R
    FIGURE 2.  POWER FET THREE PHASE OUTPUT DRIVER CIRCUITRY
    C
    R13R14R15
    R4R5R6
    Q101
    Q102
    Q103
    R8
    R7
    R10
    R9
    R12
    R11
    R1
    R2
    R3
    VM
    Z3Z2Z1
    Q104Q105Q106
    Q107Q108Q1097362-012703-4 
    						
    							Vss
    -
    +13V TRIP
    EXT. OSCILLATOR
    R6
    R2C1
    S1
    R1
    15
    Vss
    C3
    Vss
    R3
    R4
    R5
    D1
    C2
    Vss
    R8
    LS7362
    FROM MOTOR
    POSITION
    SENSOR
    14
    C4
    R7FIGURE 5
    CLOSED-LOOP SPEED CONTROLLER
    A closed loop system can be configured by differentiating
    one of the motor position sense inputs and integrating only
    the negative pulses to form a DC voltage that is applied to
    the inverting input of an op-amp.  The non-inverting input
    voltage is adjusted with a potentiometer until the resultant
    voltage at V TRIP causes the motor to run at desired speed.
    The R2-C1 differentiator, the R3-D1 negative pulse trans-
    mitter and the R4-C2 integrator form a frequency to voltage
    converter.  An increase in motor speed above the desired
    speed causes V TRIP to increase which lowers the duty cy-
    cle modulation of the oscillator and the resultant motor
    speed.  A decrease in speed lowers V TRIP and raises the
    duty cycle modulation and the resultant motor speed.  For
    proper operation, both R5 and R6  should be greater than
    R4, and R4 in turn should be greater than both R2 and R3.
    Also the R4-C2  time constant should be greater than the
    R2-C1 time constant.  C3 may be added across R6 for   
    additional V TRIP smoothing.
    BRAKE
    MOTOR
    SUPPLY
    Vss
    O68
    5COMMON
    BRAKE
    INPUT
    7
    O46
    9
    O5
    LS7362FIGURE  3.
    SINGLE-ENDED 
    DRIVER CIRCUIT
    This configuration requires only
    one base current limiting resistor
    connected from the COMMON
    pin to Vss.
    FORWARD
    REVERSE
    IN914
    2.2KInputs form SG1731
    or UC1637
    F/R
    LS7362
    ENABLE
    19
    10FIGURE 4.  PRECISION CONTROL
    BRUSHLESS DC MOTOR DRIVE
    For controlled acceleration and deceleration of motors
    in the forward or reverse directions, a motor control 
    pulse width modulator circuit such as the SG1731 or
    UC1637 can be interfaced with the LS7362.
    The logical OR gate made up of the resistor-diode net-
    work permits the LS7362 to be enabled when either the
    forward or reverse input is high.  By applying the forward
    input directly to Pin 19, the motor can only operate in the
    forward direction when the forward input is high and only
    in the reverse direction when the reverse input is high.
    Motor direction is determined by relative pulse widths of
    the forward and reverse inputs while acceleration or
    deceleration is determined by variations of these widths.
    The information included herein is believed to beaccurate and reliable.  However, LSI Computer Systems,Inc.  assumes no responsibilities for inaccuracies, nor forany infringements of patent rights of others which mayresult from its use.7362-012703-5 
    						
    							OUTPUT
    DRIVERS
    OUTPUT
    ENCODER
    INPUT
    DECODER
    R
    S
    SAWTOOTH
    OSCILLATOR
    -
    +
     +
    POSITIVE
    EDGE
    DETECTOR
    COMMUTATION
    SEQUENCE
    SELECT LOGIC
    LOW-SIDE
    DRIVERS
    HIGH-SIDE
    DRIVERS
     5
    6
    8
     11
    VDD 18
     VSS
    GND
    COMMON4
    +V
    1
     20
     19
     15
     16
     17
     9
     10
    12
     13
    14
    »30kHz
     CS1
      CS2
      FWD/REV
      S1
      S2
      S3
    BRAKE
     ENABLE
    OVERCURRENT
    SENSE
      V TRIP
       0.001µF
     33k
    +V+V
    FIGURE 6.   LS7362 BLOCK DIAGRAM
      R
    R
    +V
     2
    3
      4
         5
    6
      7
    O3
    O4
    O5
    O6
     -
     O1
     O2
      Q7362-101705-6 
    						
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