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Craftsman 65 Manual

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    OwnersManual 
    ® 
    6.5HORSEPOWER 
    22REARDISCHARGE 
    POWERPROPELLED 
    ROTARYLAWNMOWER 
    ModelNo. 
    917.377291 
    -Safety 
    •Assembly 
    oOperation 
    ,,Maintenance 
    ,Espa5oi 
    RepairParts 
    CAUTION: 
    Readandfollowall 
    SafetyRulesandInstructions 
    beforeoperatingthisequipment Foranswerstoyour 
    questionsaboutthisproduct: 
    Call7am-,-7pm,Mon--Sat; 
    Sun,10am--7pm 
    1-800-235-5878 
    Sears,RoebuckandCo.,HoffmanEstates,IL60179  
    						
    							  
    Warranty2ProductSpecifications11 
    SafetyRules2ServiceandAdjustments14 
    Assembly4Storage15 
    Operation6Troubleshootingt6 
    MaintenanceSchedule10RepairParts33 
    Maintenance10PartsOrderingBackCover 
    LIMITEDTWOYEARWARRANTYONCRAFTSMANPOWERMOWER 
    Fortwoyearsfromdateofpurchase,whenthisCraftsmanLawnMowerismaintained, 
    lubricated,andtunedupaccordingtotheoperatingandmaintenanceinstructionsinthe 
    ownersmanual,Searswillrepairfreeofchargeanydefectinmaterialorworkmanship. 
    IfthisCraftsmanLawnMowerisusedforcommercialorrentalpurposes,thiswarranty 
    appliesforonly90daysfromthedateofpurchase. 
    ThisWarrantydoesnotcover: 
    oExpendableitemswhichbecomewornduringnormaluse,suchasrotarymower 
    blades,b}adeadapters,belts,aircleanersandsparkplug. 
    •Repairsnecessarybecauseofoperatorabuseornegligence,includingbentcrank- 
    shaftsandthefailuretomaintaintheequipmentaccordingtotheinstructionscon.. 
    tainedintheownersmanual. 
    Warrantyserviceisavailablebyreturningthecraftsmanpowermowertothenearest 
    searsservicecenter/departmentintheunitedstates.Thiswarrantyappliesonlywhile 
    thisproductisinuseintheunitedstates. 
    ThisWarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhich 
    varyfromstatetostate. 
    SEARS,ROEBUCKANDCO.,D/8!7WA,HOFFMANESTATES,ILLINOIS60179 
    TRAINING: 
    •Readthisoperatorsmanualcarefully. 
    Becomefamiliarwiththecontrolsand 
    knowhowtooperateyourmower 
    propedyoLearnhowtoquicklystop 
    mower. 
    •Donotallowchildrentouseyourmower. 
    Neverallowadultstousemowerwithout 
    properinstructions. 
    •KeeptheareaofoperationclearofaH 
    persons,especiallysmallchildrenand 
    pets. 
    •Usemoweronlyasthemanufacturer 
    intendedandasdescribedinthismanual. 
    •Donotoperatemowerifithasbeen 
    droppedordamagedinanymanner: 
    Alwayshavedamagerepairedbefore 
    usingyourmower, 
    °Donotuseaccessoryattachmentsthat 
    arenotrecommendedbythemanufac- turer`Useofsuchattachmentsmaybe 
    hazardous. 
    ,Thebladeturnswhentheengineis 
    running, 
    PREPARATION: 
    °Alwaysthoroughlychecktheareatobe 
    mowedandclearitofallstones,sticks, 
    wires,bones,andotherforeignobjects. 
    Theseobjectswillbethrownbytheblade 
    andcancausesevereinjury. 
    •Alwayswearsafetyg_assesoreye 
    shieldswhenstartingandwhileusing 
    yourmower.. 
    •Dressproperly.Donotoperatemower 
    whenbarefootorwearingopensandals_ 
    Wearonlysolidshoeswithgoodtraction 
    whenmowing_ 
    °Checkfueitankbeforestartingengine_ 
    Donotfillgastankindoors,whenthe  
    						
    							  
    engineisrunningorwhentileengineis 
    hot.Allowtheenginetocoolforseveral 
    minutesbeforefillingthegastank.Clean 
    offanyspilledgasolinebeforestartingthe 
    engine. 
    ,Alwaysmakewheelheightadjustments 
    beforestartingyourmower.Never 
    attempttodothiswhiletheengineis 
    running. 
    •Mowonlyindaylightorgoodartificial 
    light. 
    OPERATION: 
    oKeepyoureyesandmindonyourmower 
    andtheareabeingcutDonotletother 
    interestsdistractyou. 
    .Donotmowwetorslipperygrass_Never 
    runwhileoperatingyourmower.Always 
    besureofyourfooting--keepafirm 
    holdonthehandlesandwalk. 
    •Donotputhandsorfeetnearorunder 
    rotatingparts.Keepclearofthedischarge 
    openingatalltimes. 
    •Alwaysstoptheenginewheneveryou 
    leaveorarenotusingyourmower,or 
    beforecrossingdriveways,walks,roads, 
    andanygravel--coveredareas. 
    •Neverdirectdischargeofmaterialtoward 
    bystandersnorallowanyoneneartile 
    mowerwhileyouareoperatingit, 
    °Beforecleaning,inspecting,orrepairing 
    yourmower,stoptheengineandmake 
    absolutelysurethebladeandallmoving 
    partshavestopped.Thendisconnectthe 
    sparkplugwireandkeepitawayfromthe 
    sparkplugtopreventaccidentalstarting. 
    •Denotcontinuetorunyourmowerifyou 
    hitaforeignobject.Followtheprocedure 
    outlinedabove,thenrepairanydamage 
    beforerestartingandpperatingyou 
    mower. 
    •Do.notchangethegovernorsettingsor 
    overspeedtheengine_Enginedamageor 
    personalinjurymayresult. 
    oDonotoperateyourmowerifitvibrates 
    abnormally..Excessivevibrationisan 
    indicationofdamage;stoptheengine, 
    safelycheckforthecauseofvibration 
    andrepairasrequired, 
    •Donotmntheengineindoors,Exhaust 
    fumesaredangerous. 
    -Nevercutgrassbypullingthemower 
    towardsyou.Mowacrossthefaceof 
    slopes,neverupanddownoryoumight loseyourfooling.Donotmowexces- 
    sivelysteepslopes_Usecautionwhen 
    operatingthemoweronuneventerrain 
    orwhenchangingdirections.--maintain 
    goodfooting. 
    •Neveroperateyourmowerwithout 
    properguards,plates,grasscatcheror 
    othersafetydevicesinplace. 
    MAINTENANCEANDSTORAGE: 
    •Checkthebladeandtheenginemount- 
    ingboltsoftentobesuretheyare 
    tightenedproperly. 
    •Checkallbolts,nutsandscrewsat 
    frequentintervalsforpropertightnessto 
    besuremowerisinsafeworking 
    condition. 
    °Keepallsafetydevicesinplaceand 
    working. 
    •Toreducefirehazard,keeptheengine 
    freeofgrass,leavesorexcessivegrease 
    andoil. 
    •Checkgrasscatcheroftenfordeteriora... 
    tionandwearandreplacewornbags. 
    Useonlyreplacementbagsthatare 
    recommendedbyandcomplywith 
    specificationsofthemanufacturerofyour 
    mower. 
    •Alwayskeepasharpbladeonyour 
    mowen 
    •Allowenginetocoolbeforestoringinany 
    enclosure. 
    •Neverstoremowerwithfuelinthetank 
    insideabuildingwherefumesmayreach 
    anopenflameoranignitionsourcesuch 
    asahotwaterheater,spaceheater, 
    clothesdryer,etc, 
    CAUTION:Alwaysdisconnecl_sparkplug 
    wireandplacewirewhereitcannotcontaci 
    sparkpluginordertopreventaccidental 
    startingwhensettingup,transporting, 
    adjustingormaltingrepairs. 
    WARNING:Theengineexhaustfromthis 
    productcontainschemicalsknowntothe 
    StateofCaliforniatocausecancer,birth 
    defects,orotherreproductiveharm.  
    						
    							  
    Theseaccessorieswereavailablewhenthislawnmowerwasproduced.Theyarealsoavailable 
    atmostSearsretailoutletsandservicecenters.MostSearsstorescanalsoorderrepairpartsfor 
    you,whenyouprovidethemodelnumberofyourfawnmower:Someoftheseaccessoriesmay 
    notapplytoyourlawnmower: 
    ,LAWNMOWERPE,RFORMANCE 
    CLIPPINGDEFLECTOR 
    FORREARDISCHARGELAWNMOWERS 
    GRASSCATCHERS 
    FOR 
    REARDISCHARGE 
    LAWNMOWERS MULCHERKITS 
    GRASSCATCHERS  FOR 
    SIDEDISCHARGE 
    LAWNMOWERS mSTASIJZER 
    GASCANS 
    LAWNMOWERMAINTENANCE 
    MUFFLERS 
    BELTS,[BLADES ............A!R,,FILTERS 
    BLADEAOAP,T,ERs, SPARKPLUGS 
    ENGINEOIL 
    IMPORTANT:Thiscuttingmachineis 
    capableofamputatinghandsandfeetand 
    throwingobjects.Failuretoobservethe 
    followingsafetyinstructionscouldresultin 
    seriousinjuryordeath. 
    Safetystandardsrequireoperatorpres- 
    encecontrolstominimizetheriskofinjury. 
    Yourunitisequippedwithsuchcontrols. 
    Donotattempttodefeatthefunctionofthe 
    operatorpresencecontrolsunderany 
    circumstances. 
    Readtheseinstructionsandthismanualin 
    itsentiretybeforeyouattempttoassemble 
    oroperateyournewlawnmower.Yournew 
    lawnmowerhasbeenassembledatthe 
    factorywiththeexceptionofthosepartsleft 
    unassembledforshippingpurposes,All 
    partssuchasnuts,washers,bolts,etc, 
    necessarytocompletetheassemblyhave 
    beenplacedinthepartsbag.Tbensure safeandproperoperationofyourlawn 
    mower,allpartsandhardwareyouas- 
    semblemustbetightenedsecurely.Usethe 
    correcttoolsasnecessarytoensureproper 
    tightness. 
    TOREMOVELAWNMOWERFROM 
    CARTON 
    O 
    Removeloosepartsincludedwithmower, 
    Cutdowntwoendcorneisofcartonand 
    layendpaneldownflat. 
    Removeallpackingmaterialsexcept 
    paddingbetweenupperandlowerhandle 
    andpaddingholdingoperatorpresence 
    controlbartoupperhandle. 
    Rolllawnmoweroutofcartonandcheck 
    cartonthoroughlyforadditionalloose 
    parts.  
    						
    							  
    HOWTOSETUPYOURLAWN 
    MOWER 
    TOUNFOLDHANDLE 
    IMPORTANT:Unfoldhandlescarefully 
    soasnottopinchordamagecontrol 
    cables. 
    °Raisehandlesuntillowerhandlesection 
    locksintoplaceinmowingposition. 
    •Removeprotectivepadding,raiseupper 
    handlesectionintoplaceonlower 
    handlesandtightenbothhandleknobs. 
    °Removehandlepaddingholding 
    operatorpresencecontrolbartoupper 
    handle. 
    •Yourlawnmowerhandlecanbe 
    adjustedforyourmowingcomfort°Refer 
    toAdjustHandleintheServiceand 
    Adjustmentsectiono[thismanual, 
    Operatorpresence 
    controlbar 
    Upperhandle TOINSTALLATTACHMENTS 
    Yourlawnmowerwasshippedreadytobe 
    usedasamulcher,Toconverttobagging 
    ordischarging: 
    ,Openreardoorandremovemulcher 
    plug,Storemuicherpluginasafeplace. 
    •Youcannowinstallcatcheroroptional 
    clippingdeflector, 
    •Toreturntomulchingoperation,install 
    mulcherplugintodischargeopeningof 
    mower. 
    MulcharplugL__ 
    CAUTION:Donotrunyourlawnmower 
    withoutmulcherpluginplaceorapproved 
    clippingdeflectororgrasscatcherinplace. 
    Neverattempttooperatethelawnmowerwith 
    thereardoorremovedorproppedopen. 
    Lower 
    handle Mowing 
    position  
    						
    							  
    KNOWYOURLAWNMOWER 
    READTHISOWNERSMANUALANDSAFETYRULESBEFOREOPERATINGYOURLAWN 
    MOWER.Comparetheillustrationswithyourlawnmowertofamiliarizeyourselfwilhthelocation 
    ofvariousco_t_olsanda.djustments,savethismanualforfuturereference, 
    Thesesymbolsmayappearonyourlawnmowerorinliteraturesuppliedwiththe 
    producLLearnandunderstandtheirmeaning., 
    CAUTtONENGINE8NG_NEt:ASTSLOWCHOKE 
    ORWARNINGONOFF FUELOIL0ANGER,KEEPHANDS 
    ANDFEETAWAY 
    Enginezonecontrolcabl_Operatorpresencecontrolbar 
    Drivecontrollever 
    Starterhandle._ 
    Grass 
    Engineoilcap 
    witl_dipstick 
    Ddvecover 
    Mulcherplug 
    Gasolinefillercap 
    Enginespeedcontrol 
    Primer 
    ,,11¸ii 
    MEETSCPSCSAFETYREQUIREMENTS Wheeladjuster 
    (oneachwheel) Lawnmowerhousing 
    tumswhentheengineisrunning, 
    OperatorPresenceControlBar-mustbe 
    helddowntothehandletostarttheengine. 
    Releasetostoptheengine. 
    Primer-pumpsadditionalfuelfromthe 
    calburetortothecylinderforusewhenstarting 
    acoldengine. 
    SarterHandle-usedforstartingtheengine. DriveControlLever--usedtoengage 
    power-propelledforwardmotionoflawn 
    mower 
    EngineSpeedControl-locatedonthe 
    sideoftheenginewhichallowsyouto 
    selecteitherfastorslowenginespeed. 
    MutcherPlug-locatedatthedischarge 
    opentngmustberemovedwhenconvert- 
    ingtobaggingordischargingoperation.  Searsrotarywalk-behindpowerlawnmowersconformtothesafetystandardsoftheAmerican 
    NationalStandardsinstituteandtheU,S.ConsumerProductSafetyCommission.Theblade  
    						
    							  
    Theoperationofanylawnmowercanresultin 
    foreignobjectsthrownintotheeyes,whichcan 
    resultinsevereeyedamage.Alwayswear 
    safetyglassesoreyeshieldswhileoperating 
    yourlawnmowerorperforminganyadjust- 
    mentsorrepairsWerecommendawide 
    visionsafetymaskeverthespectacleser 
    standardsafetyglasses_ 
    HOWTOUSEYOURLAWNMOWER 
    ENGINESPEEDCONTROL 
    Theenginespeediscontrolledbyalever 
    locatedonthesideoftheengine.Fastposition 
    isforstartingtheengine,normalcutting,and 
    bettergrassbagging°Slowpositionistorlight 
    cutting,trimmingandfueleconomy. 
    ENGINEZONECONTROL 
    CAUTION:Federalregulationsrequirean 
    enginecontroltobeinstalledenthislawn 
    mowerinordertominimizetheriskofblade 
    contactinjury.Donotunderanycircumstances 
    attempttodefeatthefunctionoftheoperator 
    control,Thebladetumswhentheengineis 
    running.. 
    =Yourlawnmowerisequippedwithan 
    Ol_eratorpresencecontrolbarwhich 
    requirestheoperatortobepositioned 
    behindthelawnmowerhandletostartand 
    operatethelawnmower.. 
    Enginespeedcontrollever 
    Primer 
    TOADJUSTCUTTINGHEIGHT 
    •Raisewheelsforlowcutandlowerwheels 
    forhighcut. 
    •Adjustcuttingheighttosuityourrequire- 
    ments.Mediumpositionisbestformost 
    lawns. 
    •Tochangecuttingheight,squeezeadjuster 
    levertowardwheelMovewheelupordown 
    tosuityourrequirements.Besureallwheels 
    areinthesamesetting 
    NOTE:Adjusterisproperlypositionedwhen 
    platetabinsertsintoholeinlever.Also,9- 
    positionadjusters(ifsoequipped)allowlever 
    tobepositionedbetweentheplatetabs. 
    LowerWheelsforHighCutP_ 
    RaiseWheels._-_..__Lever 
    forLowCu, TOATTACHGRASSCATCHER 
    oClosethefliplid,Fliplidmustbeclosed 
    whileoperatinglawnmower. 
    •Liftthereardoorenthemowerhousingand 
    placethegrasscatcherframeontothe 
    formedtabsenthereardoorhingebracket. 
    •Thegrasscatcherissecuredtothelav_n 
    mowerhousingwhenthereardooris 
    loweredontothegrasscatcherframe.: 
    CAUTION:Donotrunyourlawnmower 
    withoutclippingdeflectororapprovedgrass 
    catcherinplace.Neverattempttooperatethe 
    lawnmowerwiththereardoorremovedor 
    propped 
    Hinge 
    bracket 
    Grasscatcher 
    Formed 
    tabs 
    TOEMPTYGRASSCATCHER 
    •Toremovegrasscatcher,releaseoperator 
    presencecontrolbartostopengine. 
    Liftupreardoorandremovethegrass 
    catcherbythehandle. 
    NOTE:Donotdragthebagwhenemptying; 
    itwillcauseunnecessarywear. 
    DRIVECONTROL 
    •Self-propellingiscontrolledbyholdingthe 
    operatorpresencecontrolbardowntothe 
    handleandpushingthedrivecontrollever 
    forwarduntilitclicks;thenreleasethedrive 
    controllever, 
    •Forwardmotionwillstopwhentheoperator 
    presencecontrolbarisreleased.Testop 
    forwardmotionwithoutsteppingengine, 
    releasetheoperatorpresencecontrolbar 
    slightlyuntilthedrivecontroldisengages. 
    Holdoperatorpresencecontrolbardownto 
    handletocontinuemowingwithoutself- 
    propelling. 
    .Tokeepdrivecontrolengagedwhenturning 
    corners,pushdownonhandleandliftfront 
    wheelsoffgroundwhileturninglawn 
    mower.  
    						
    							  
    OperatorpresenceDrive 
    controlbar___._.4_:_,\_,...-.#ontrol 
    \%\%Drivecontrol 
    ..=oolsengagea 
    anvecentre 
    BEFORESTARTINGENGINE 
    OIL 
    Yourlawnmowerisshippedwithoutoilintile 
    engine° 
    •Besuremowerislevelandareaaroundoil 
    fillisclean, 
    ,Removeengineoilcapw/dipstickandfillto 
    thefulilineonthedipstick,. 
    Use27ozs,ofoil.Fortypeandgradeofoil 
    touse,seeENGINEinCustomer 
    Responsibilitiessectionofthismanual. 
    °Pouroilslowly.Donotoverfill. 
    .Checkoillevelbeforeeachuse.Addoilif 
    needed.Filltofulllineondipstick. 
    ,Toreadproperlevel,tightenengineoilcap 
    eachtimer 
    •Reinstallengineoilcapandtighten. 
    Changetheoilafterevery25lloursof 
    operationoreachseason.Youmayneed 
    tochangetheoilmoreo_tenunderdusty, 
    dirtyconditions. 
    GAS 
    •Fillfueltank.Usefresh,clean,regular 
    unleadedgasolinew_haminimumof87 
    octane,Donotmixoilwithgasoline. 
    Purchasefuelinquantitiesthatcanbeused 
    within30daystoassurefuelfreshness. 
    WARNING:Experienceindicatesthat 
    alcoholblendedfuels(calledgasoholorusing 
    ethanolormethanol)canattractmoisture 
    whichleadstoseparationandformationof 
    acidsduringstorage.Acidicgascandamage 
    thefue!systemofanenginewhileinstorage. 
    Toavoidengineproblems,thefuelsystem 
    shouldbeemptiedbeforestorageof30days 
    orlonger.Diainthefueltank,start{heengine 
    andletitrununtilfuellinesandcarburetorare 
    empty°Usefleshfuelnextseason.See 
    StorageInstruclionsforadditionalinformation. 
    Neveruseengineorcarburetorcleaner 
    productsinfueltankorpermanentdamage 
    mayoccur. TOSTARTENGINE 
    ,,Tostartacoldengine,pushprimerfive(5) 
    timesbeforetryingtostart.Useafin-npush. 
    Thisstepisnotusuallynecessarywhen 
    starlinganenginewhichhasalreadyrunfor 
    afewminutes. 
    °Pushenginespeedcontrollevertofast 
    position. 
    •Holdoperatorpresencecontro_bardownto 
    thehandleandpu{lstarterhandlequickly. 
    Donotallowstarterropetosnapback. 
    •Tostopengine,releaseoperatorpresence 
    controlbar° 
    NOTE:Incoolerweatheritmaybeneces- 
    sarytorepeatprimingsteps,Inwarmer 
    weatheroverprimingmaycausefloodingand 
    enginewiltnotstart.Ifyoudofloodengine, 
    waitafewminutesbeforeattemptingtostart 
    anddonotrepeatprimingsteps. 
    GasolineEngineoilcap 
    _lercapw/dipstick 
    MOWINGTIPS 
    •Undercertainconditions,suchasverytall 
    grass,itmaybenecessarytoraisethe 
    heightofcuttoreducepushingeffortandto 
    keepfromoverloadingtheengineand 
    leavingdumpsofgrassclippings. 
    ,Forextremelyheavycutting,reducethe 
    widthofcutandraisetherearofthelawn 
    mowerhousingone(1)wheeladjuster 
    settinghigherthanthefrontforbetter 
    dischargeofgrass, 
    ,Forbettergrassbaggingandmostcutting 
    conditions,theenginespeedshouldbeset 
    inthefastposition. 
    •Whenusingareardischargelawnmowerin 
    moist,heavygrass,clumpsofcutgrass 
    maynotenterthegrasscatcher.Reduce 
    groundspeed(,pushingspeed)and/orrun 
    thelawnmowerovertheareaasecond 
    time, 
    •Ifatrailofgrassclippingsisleftontheright 
    sideofareardischargelawnmower,mow 
    inaclockwisedirectionwithasmalloverlap 
    tocollecttheclippingsonthenextpass. 
    •Keeptopofenginearoundstarterclearand 
    cleanofgrassclippingsandchaff.Thiswill 
    helpengineairflowandextendenginetife:  
    						
    							  
    oPoresinclothgrasscatcherscanbecome 
    filledwithdirtanddustwihuseand 
    catcherswillcollectlessgrass_Toprevent 
    this,regularlyhosecatchersoffwithwater 
    andletdrybeforeusing. 
    MULCHINGMOWINGTIPS 
    IMPORTANT:Forbestperformance,keep 
    mowerhousingfreeofbuilt-upgrassand 
    trash.CleanUNDERSIDEOFMOWER 
    HOUSINGaftereachuse.SeeCleaningin 
    CUSfOMERRESPONSIBILITIESsectionof 
    thismanual 
    •Thespecialmulchingbladewillrecurthe 
    grassclippingsmanytimesandreduce 
    theminsizesothatastheyfallontothe 
    lawntheywilldisperseintothegrassand 
    notbenoticed.Also,themulchedgrasswii! 
    biodegradequicklytoprovidenutrientsfor 
    thelawnAlwaysmulchwithyourhighest 
    engine(blade)speedasthiswillprovidethe 
    bestrecuttingactionoftheblades. 
    •AvoidCuttingyourlawnwhenitiswet.Wet 
    grasstendstoformclumpsandinterferes 
    withthemulchingaction.Thebesttimeto 
    mowyourlawnistheearlyafternoon,,Atthis 
    timethegrasshasdriedandthenewlycut areawillnotbeexposedtothed_rectsun. 
    •Forbestresults,adjustthelawnmower 
    cuttingheightsothatthelawnmowercuts 
    offonlythetopone-thirdofthegrassblades. 
    Ifthelawnisovergrownitwillbenecessary 
    toraisetheheightofcuttoreducepushing 
    effortandtokeepfromoverloadingthe 
    engineandleavingclumpsofmulched 
    grass.Forextremelyheavymulching, 
    reduceyourwidthofcut,mowslowlyand 
    raisetherearofthelawnmoweronewheel 
    adjustersettinghigherthanthefront. 
    •Certaintypesofgrassandgrassconditions 
    mayrequirethatanareabemulcheda 
    secondtimetocompletelyhidethe 
    clippings.Whendoingasecondcut,mow 
    acrossorperpendiculartothefirstcutpath. 
    -Changeyourcuttingpatternfromweekto 
    week.Mownorthtosouthoneweekthen 
    changetoeasttowestthenextweek.This 
    willhelppreventmattingandgrainingofthe 
    lawn. 
    MAX1/3  
    						
    							  
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