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Dell Inspiron L400 Service Guide

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    Dell™ Latitude™ L400 
    SERVICE MANUAL 
    						
    							Notes, Notices, and Cautions
    Throughout this guide, blocks of text may be accompanied by an icon and printed in bold type or 
    in italic type. These blocks are notes, notices, and cautions, and they are used as follows:
    NOTE: A NOTE indicates important information that helps you make better use of your computer 
    system.
    NOTICE: A NOTICE indicates either potential damage to hardware or loss of data 
    and tells you how to avoid the problem.
    CAUTION: A CAUTION indicates a potentially hazardous situation which, if not 
    avoided, may result in minor or moderate injury.
    ____________________
    Information in this document is subject to change without notice.
    © 2001 Dell Computer Corporation. All rights reserved.
    Reproduction in any manner whatsoever without the written permission of Dell Computer Corporation is 
    strictly forbidden.
    Trademarks used in this text: Dell, the DELL logo, and Latitude are trademarks of Dell Computer Corporation. 
    Other trademarks and trade names may be used in this document to refer to either the entities claiming the 
    marks and names or their products. Dell Computer Corporation disclaims any proprietary interest in trademarks 
    and trade names other than its own.
    February 2001     P/N 67CUJ Rev. A00 
    						
    							v
    Contents
    Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
    Preparing to Work Inside Your Computer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
    Screw Identification and Tightening  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
    ZIF Connectors  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
    Removing Field-Replaceable Parts and Assemblies  . . . . . . . . . . . . . . . . . . . . 6
    Hard-Disk Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
    Keyboard Bezel  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
    Display Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
    Display Assembly Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
    Display Assembly Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
    LCD Panel    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
    Display Assembly Hinges  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
    Keyboard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
    Memory Module  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
    Palmrest Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
    Touch Pad Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
    Bottom Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
    Reserve Battery   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
    Main Battery  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
    Modem  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
    Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
    Speaker  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
    System Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
    Main Battery Release Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
    APR Docking Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
    Index
    Figures
    Figure 1. Computer Orientation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
    Figure 2. Main Battery Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 3
    Figure 3. Screw Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
    Figure 4. Disconnecting an Interface Cable  . . . . . . . . . . . . . . . . . . . . . . . . . 5
    Figure 5. Exploded View—Computer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 
    						
    							vi
    Figure 6. Hard-Disk Drive Assembly Removal  . . . . . . . . . . . . . . . . . . . . . . . 7
    Figure 7. Keyboard Bezel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
    Figure 8. Display Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
    Figure 9. Display Assembly Bezel Removal  . . . . . . . . . . . . . . . . . . . . . . . . 11
    Figure 10. Display Assembly Latch Removal  . . . . . . . . . . . . . . . . . . . . . . . . 12
    Figure 11. LCD Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
    Figure 12. Keyboard Assembly Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
    Figure 13. Memory Module Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
    Figure 14. Removing the Palmrest Assembly Bottom Screws. . . . . . . . . . . 19
    Figure 15. Removing the Palmrest Assembly Top Screws. . . . . . . . . . . . . . 20
    Figure 16. Touch Pad Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
    Figure 17. Bottom Assembly    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
    Figure 18. Reserve Battery Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
    Figure 19. Modem Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
    Figure 20. Fan Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
    Figure 21. Speaker Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
    Figure 22. System Board Assembly Removal. . . . . . . . . . . . . . . . . . . . . . . . 29
    Figure 23. Hard-Disk Drive EMI Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
    Figure 24. Main Battery Release Latch Removal  . . . . . . . . . . . . . . . . . . . . . 32
    TablesTable 1. Screw Placement Mat With Component Screw Counts 
    and Sizes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 
    						
    							support.dell.comDell Latitude L400 Service Manual  1
    Dell™ Latitude™ L400 Service 
    Manual
    This manual provides instructions for removing and replacing field-replaceable 
    components, assemblies, and subassemblies in your Dell Latitude computer. 
    Unless other wise noted, each procedure in this manual assumes the following 
    conditions:
    •The computer and any attached peripherals are turned off, and the 
    peripherals are disconnected from the I/O panel on the back and right side 
    of the computer.
    •A part can be replaced by performing the removal procedure in reverse 
    order unless other wise noted.
    When the display assembly is open nearly 180 degrees, use a book or 
    something similar to support it. The angle of the display assembly with   
    respect to the bottom case should never exceed 180 degrees. Also, when 
    performing the procedures in this manual, the locations or directions relative  
    to the computer are as shown in Figure 1 unless otherwise specified.
    Figure 1.  Computer Orientation
    right side
     left side back of computer
     front of computer 
    						
    							2 Dell Latitude L400 Service Manual
    Recommended Tools
    Most of the procedures in this manual require the use of one or more of the 
    following tools:
    •#0 and #1 magnetized Phillips-head screwdrivers
    •Small flat-blade screwdriver
    •5-mm socket wrench
    •Small plastic scribe
    •Needle-nose pliers
    Preparing to Work Inside Your Computer
    Before you start to work on the computer, perform the following steps:
    1. Save any work in progress and close all open application programs.
    2. Turn off the computer and any attached peripherals.
    NOTE: Make sure that the computer is turned off and not in suspend-to-       
    disk mode (S2D). If you cannot shut down the computer using its operating 
    system, press the power button for 4 seconds.
    3. If the computer is docked in the L400 Advanced Port Replicator (APR), 
    undock the computer.
    4. Disconnect the computer and any attached peripherals from their electrical 
    outlets to reduce the potential for personal injury or shock. Also disconnect 
    any telephone or telecommunications lines from the computer.
    5. Remove the power cable.
    6. Disconnect all other external cables from the computer.
    7. Remove any installed PC Cards.
    NOTICE: Make sure that the work surface is clean to prevent scratch-
    ing the computer cover.
    NOTICE: To avoid damaging the system board, you must remove the 
    main battery before you service the computer.
    8. Turn the computer over and remove the main battery assembly from the 
    battery bay.
    Slide the battery bay latch toward the right side of the computer to push 
    the back side of the battery up and out of the battery bay (see Figure 2). 
    						
    							support.dell.com Dell Latitude L400 Service Manual 3
    Figure 2.  Main Battery Assembly Removal
    9. Ground yourself by touching the unpainted metal surface of an I/O 
    connector on the back of the computer. 
    NOTICE: While you work, periodically touch the I/O panel to           
    dissipate any static electricity that might harm components.   
    Screw Identification and Tightening
    The illustrations in the following removal procedures provide lengths of the 
    correct screws for each procedure. Figure 3 shows examples. Match the actual 
    screw to the illustration to check for correct length.
    Figure 3.  Screw Identification
    NOTICE: When reinstalling a screw, you must use a screw of the     
    correct length. Otherwise, you could damage the hardware. Make 
    sure that the screw is properly aligned with its corresponding hole, 
    and avoid overtightening. 
    batterybatter y latch 
    						
    							4 Dell Latitude L400 Service Manual
    When you are removing and replacing components, photocopy the Table 1 
    placement mat as a tool to lay out and keep track of the component screws.
    Table 1. Screw Placement Mat With Component Screw Counts 
    and Sizes
    Hard-Disk Drive 
    Assembly:
    M3 x 3 mm
    (2 each, black)
    Display Assembly 
    Hinge to Base:
    M2 x 4 mm 
    (2 each, black)
    M2 x 4.5 mm 
    (2 each, silver)
    Display Assembly 
    Bezel:
    M2 x 3.5 mm (6 each)
    Rubber Screw Covers 
    (6 each)
    LCD Panel and 
    Inverter:
    M2 x 3.5 mm (5 each)
    Display Assembly 
    Hinges:
    M2.6 x 4 mm (4 each)
    Keyboard 
    Assembly:
    M2 x 4 mm (4 each)
    Palmrest Assembly:
    M2.6 x 1.6 mm (6 each 
    [battery bay])
    M2 x 4 mm
    (4 each, black)
    M2 x 6 mm
    (3 each, silver) 
    Touch Pad:
    M2 x 3.5 mm (3 each) 
    Modem Retainer 
    Bracket:
    M2 x 9.5 mm (2 each)
    VGA and Parallel 
    Port:
    5 mm socket (4 each)
    IDE Connector:
    IDE connector screws 
    (2 each)
    Fan:
    M2 x 8 mm
    (2 each, silver,
    with 2 rubber washers 
    each)
    Speaker:
    M2 x 5 mm
    (2 each, silver,
    with rubber washer)Audio I/O Cover:
    M2 x 4 mm (2 each)
    System Board 
    Assembly:
    M2 x 3.5 mm (6 each) 
    						
    							support.dell.com Dell Latitude L400 Service Manual 5
    ZIF Connectors
    Some of the computer’s interface connectors are zero insertion force (ZIF) 
    connectors. These connectors are not removable, but they must be released 
    to disconnect a cable from them (see Figure 4).
    Figure 4.  Disconnecting an Interface Cable
    NOTICE: The ZIF connectors are fragile. To avoid damage, do not 
    apply too much pressure to the movable part of the connector.
    To disconnect an interface cable from a ZIF connector, perform the following 
    steps:
    1. Insert a small flat-blade screwdriver under the movable part of the 
    connector.
    2. Pull gently upward on the movable part of the connector until it releases 
    the interface cable.
    3. Grasp the interface cable and pull it out of the connector.
    To reconnect an interface cable to a ZIF connector, perform the following 
    steps:
    1. Use a small flat-blade screwdriver to open the movable part of the ZIF 
    connector.
    2. Orient the end of the interface cable with the ZIF connector, and insert the 
    end of the cable into the connector.
    3. While holding the cable in place, close the ZIF connector.
    To ensure a firm connection, make sure the ZIF connector is completely 
    closed.
    movable part of 
    connector 
    (do not remove) 
    						
    							6 Dell Latitude L400 Service Manual
    Removing Field-Replaceable Parts 
    and Assemblies     
    Figure 5.  Exploded View—Computer
    display 
    assembly
    keyboard
    palmrest 
    assembly
    system board assembly
    hard-disk drive
    main batter ybottom case assembly
    right hinge cover
    left hinge cover
    audio EMI 
    shield
    audio I/O port cover
    keyboard bezel
    speaker
    fan
    APR docking 
    doors
    modem 
    						
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