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Ford E250 Owners Manual

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    							Adding Engine Oil
    Note:Do not remove the engine oil level dipstick or the filler cap when
    the engine is running.
    Note:Do not add engine oil further than the MAX mark. Oil levels above
    the MAX mark may cause engine damage.
    Only use oils certified for gasoline engines by the
    American Petroleum Institute (API). An oil with this
    trademark symbol conforms to the current engine and
    emission system protection standards and fuel
    economy requirements of the International Lubricants
    Specification Advisory Council (ILSAC), comprised of
    U.S. and Japanese automobile manufacturers.
    1. Check the engine oil level.
    2. If the engine oil level is not within the normal range, add engine oil
    that meets Ford specifications. SeeCapacities and Specificationsfor
    more information. Remove the engine oil filler cap and use a funnel to
    pour the engine oil into the opening.
    3. Recheck the engine oil level. Make sure the oil level is not above the
    normal operating range on the engine oil level dipstick.
    4. Install the dipstick and ensure it is fully seated.
    5. Fully install the engine oil filler cap by turning the filler cap clockwise
    until three clicks are heard or until the cap is fully seated.
    ENGINE COOLANT CHECK
    Checking the Engine Coolant
    The concentration and level of engine coolant should be checked at the
    intervals listed inScheduled Maintenance Information.
    Note:Make sure that the level is at the FULL COLD level or within the
    COLD FILL RANGE in the coolant reservoir.
    Note:Coolant expands when it is hot. The level may extend beyond the
    COLD FILL RANGE.
    If the level is below the COLD FILL RANGE, add coolant immediately.
    SeeAdding Engine Coolantin this chapter.
    The coolant concentration should be maintained at 50%, which equates
    to a freeze point between -34°F (-37°C).
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    							Note:For best results, coolant concentration should be tested with a
    refractometer such as Rotunda tool 300ROB75240 available from your
    dealer. Ford does not recommend the use of hydrometers or coolant test
    strips for measuring coolant concentrations.
    Note:Automotive fluids are not interchangeable; do not use engine
    coolant/antifreeze or windshield washer fluid outside of its specified
    function and vehicle location.
    Adding Engine Coolant
    WARNING:Do not add engine coolant when the engine is hot.
    Steam and scalding liquids released from a hot cooling system
    can burn you badly. Also, you can be burned if you spill coolant on hot
    engine parts.
    WARNING:Do not put engine coolant in the windshield washer
    fluid container. If sprayed on the windshield, engine coolant
    could make it difficult to see through the windshield.
    WARNING:To reduce the risk of personal injury, make sure the
    engine is cool before unscrewing the coolant pressure relief cap.
    The cooling system is under pressure; steam and hot liquid can come
    out forcefully when the cap is loosened slightly.
    WARNING:Do not add coolant further than the MAX mark.
    Note:Do not use stop leak pellets or cooling system sealants or
    additives as they can cause damage to the engine cooling and/or heating
    systems. This damage would not be covered under your vehicle’s
    warranty.
    •DO NOT MIX different colors or types of coolant in your vehicle. Make
    sure the correct coolant is used. Mixing of engine coolants may harm
    your engine’s cooling system. The use of an improper coolant may
    harm engine and cooling system components and may void the
    warranty.
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    							•In case of emergency, a large amount of water without engine coolant
    may be added in order to reach a vehicle service location. In this
    instance, the cooling system must be drained, chemically cleaned with
    Motorcraft Premium Cooling System Flush, and refilled with engine
    coolant as soon as possible. Water alone (without engine coolant) can
    cause engine damage from corrosion, overheating or freezing.
    •Do not use alcohol, methanol, brine or any engine coolants mixed with
    alcohol or methanol antifreeze (coolant). Alcohol and other liquids can
    cause engine damage from overheating or freezing.
    •Do not add extra inhibitors or additives to the coolant. These can be
    harmful and compromise the corrosion protection of the engine
    coolant.
    Unscrew the cap slowly. Any pressure will escape as you unscrew the
    cap.
    Add prediluted engine coolant meeting the Ford specification. See
    Capacities and Specificationsfor more information.
    Whenever coolant has been added, the coolant level in the coolant
    reservoir should be checked the next few times you drive the vehicle. If
    necessary, add enough prediluted engine coolant to bring the coolant
    level to the proper level.
    Recycled Engine Coolant
    Ford Motor Company does not recommend the use of recycled engine
    coolant since a Ford-approved recycling process is not yet available.
    Used engine coolant should be disposed of in an appropriate
    manner. Follow your community’s regulations and standards for recycling
    and disposing of automotive fluids.
    Severe Climates
    If you drive in extremely cold climates:
    •It may be necessary to have a Ford authorized dealer increase the
    coolant concentration above 50%.
    •A coolant concentration of 60% will provide improved freeze point
    protection. Engine coolant concentrations above 60% will decrease the
    overheat protection characteristics of the engine coolant and may
    cause engine damage.
    If you drive in extremely hot climates:
    •It may be necessary to have a Ford authorized dealer decrease the
    coolant concentration to 40%.
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    							•A coolant concentration of 40% will provide improved overheat
    protection. Engine coolant concentrations below 40% will decrease the
    corrosion/freeze protection characteristics of the engine coolant and
    may cause engine damage.
    Vehicles driven year-round in non-extreme climates should use
    prediluted engine coolant for optimum cooling system and engine
    protection.
    What You Should Know About Fail-Safe Cooling
    If the engine coolant supply is depleted, this feature allows the vehicle to
    be driven temporarily before incremental component damage is incurred.
    The fail-safe distance depends on ambient temperatures, vehicle load and
    terrain.
    How Fail-Safe Cooling Works
    If the engine begins to overheat, the engine coolant temperature gauge
    will move to the red (hot) area and:
    The coolant temperature warning light will illuminate.
    The service engine soon indicator will illuminate.
    If the engine reaches a preset over-temperature condition, the engine
    will automatically switch to alternating cylinder operation. Each disabled
    cylinder acts as an air pump and cools the engine.
    When this occurs the vehicle will still operate. However:
    •The engine power will be limited.
    •The air conditioning system will be disabled.
    Continued operation will increase the engine temperature and the engine
    will completely shut down, causing steering and braking effort to
    increase.
    Once the engine temperature cools, the engine can be restarted. Take
    your vehicle to an authorized dealer as soon as possible to minimize
    engine damage.
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    							When Fail-Safe Mode is Activated
    WARNING:Fail-safe mode is for use during emergencies only.
    Operate the vehicle in fail-safe mode only as long as necessary to
    bring the vehicle to rest in a safe location and seek immediate repairs.
    When in fail-safe mode, the vehicle will have limited power, will not be
    able to maintain high-speed operation, and may completely shut down
    without warning, potentially losing engine power, power steering assist,
    and power brake assist, which may increase the possibility of a crash
    resulting in serious injury.
    WARNING:Never remove the coolant reservoir cap while the
    engine is running or hot.
    You have limited engine power when in the fail-safe mode, so drive the
    vehicle with caution. The vehicle will not be able to maintain high-speed
    operation and the engine will run rough. Remember that the engine is
    capable of completely shutting down automatically to prevent engine
    damage, therefore:
    1. Pull off the road as soon as safely possible and turn off the engine.
    2. Arrange for the vehicle to be taken to an authorized dealer.
    3. If this is not possible, wait a short period for the engine to cool.
    4. Check the coolant level and replenish if low.
    5. Restart the engine and take your vehicle to an authorized dealer.
    Note:Driving the vehicle without repairing the engine problem increases
    the chance of engine damage. Take your vehicle to an authorized dealer
    as soon as possible.
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    							TRANSMISSION FLUID CHECK
    Checking Automatic Transmission Fluid (If Equipped)
    Refer to yourscheduled maintenance informationfor scheduled
    intervals for fluid checks and changes. Your transmission does not
    consume fluid. However, the fluid level should be checked if the
    transmission is not working properly, i.e., if the transmission slips or
    shifts slowly or if you notice some sign of fluid leakage.
    Automatic transmission fluid expands when warmed. To obtain an
    accurate fluid check, drive the vehicle until it is at normal operating
    temperature (approximately 20 miles [30 kilometers]). If your vehicle has
    been operated for an extended period at high speeds, in city traffic
    during hot weather or pulling a trailer, the vehicle should be turned off
    for about 30 minutes to allow fluid to cool before checking.
    1. Drive the vehicle 20 miles (30 kilometers) or until it reaches normal
    operating temperature.
    2. Park the vehicle on a level surface and engage the parking brake.
    3. With the engine running, parking brake engaged and your foot on the
    brake pedal, move the gearshift lever through all of the gear ranges.
    Allow sufficient time for each gear to engage.
    4. Latch the gearshift lever in P (Park) and leave the engine running.
    5. Remove the dipstick, wiping it clean with a clean, dry lint free rag.
    6. Install the dipstick making sure it is fully seated in the filler tube.
    7. Remove the dipstick and inspect the fluid level. The fluid should be in
    the designated area for normal operating temperature or ambient
    temperature.
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    							Low Fluid Level
    Do not drive the vehicle if there is no indication of fluid on the dipstick
    and the ambient temperature is above 50°F (10°C).
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    							Correct Fluid Level
    The transmission fluid should be checked at normal operating temperature
    150°F-170°F (66°C-77°C) on a level surface. The normal operating
    temperature can be reached after approximately 20 miles (30 km) of driving.
    You can check the fluid without driving if the ambient temperature is above
    50°F (10°C). However, if fluid is added at this time, an overfill condition
    could result when the vehicle reaches normal operating temperature.
    The transmission fluid should be in this range if at normal operating
    temperature (150°F-170°F [66°C-77°C]).
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    							The transmission fluid should be in this range if at ambient temperature
    (50°F-95°F [10°C-35°C]).
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    							High Fluid Level
    Fluid levels above the safe range may result in transmission failure.
    An overfill condition of transmission fluid may cause shift and/or
    engagement concerns and/or possible damage.
    High fluid levels can be caused by an overheating condition.
    H
    C
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