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Ford F 750 Owners Manual

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    							Note:
    You cannot use the operator
    commanded regeneration until the diesel
    particulate filter load percentage has
    reached 100%. The diesel particulate filter
    load percentage fluctuates up and down
    when driving your vehicle due to active and
    passive regenerations.
    Note: During the use of operator
    commanded regeneration, you may observe
    a light amount of white smoke. This is
    normal. You may not be able to use
    operator commanded
    regeneration if the service engine
    soon warning lamp appears in the
    information display
    Information Display Procedure
    Start with your vehicle engine and when it
    has reached the normal operating
    temperature, press the information display
    control button on the steering wheel.  See
    Information Display Control (page 45).
    If a message advising that the exhaust
    filter is full appears in the information
    display, press the OK button to set the
    display to Y. Answer yes to this prompt
    and then follow the next prompts
    regarding exhaust position required to
    initiate operator commanded regeneration.
    Be sure to understand each prompt. If you
    are not sure what is being asked by each
    prompt, contact an authorized dealer. The
    display confirms the operation has started
    and when it has finished.
    If the diesel particulate filter is near or at
    saturation, a message requesting
    permission to initiate filter cleaning
    appears in the information display.  See
    Information Messages
     (page 64).
    Answer yes to this prompt and then follow
    the next prompts regarding exhaust
    position required to initiate operator
    commanded regeneration. Be sure to understand each prompt. If you are not
    sure what is being asked by each prompt,
    contact an authorized dealer. The display
    confirms the operation has started and
    when it has finished. You can also drive to
    clean the filter. When the system is at the point
    of oversaturation, the service
    engine warning lamp illuminates
    and a message appears in the information
    display. You cannot initiate filter cleaning.
    You must have your vehicle checked as
    soon as possible.
    Once operator commanded regeneration
    starts, engine speed increases to
    approximately 2000– 2500 rpm and the
    cooling fan speed increases. You will hear
    a change in audible sound due to engine
    speed and cooling fan speed increases.
    It is not necessary to open the hood on the
    engine compartment. Once operator
    commanded regeneration completes, the
    engine speed returns to normal idling. The
    exhaust system remains very hot for
    several minutes even after regeneration is
    complete. Do not reposition the vehicle
    over materials that could burn until the
    exhaust system has had sufficient time to
    cool. Depending on the amount of soot
    collected by the diesel particulate filter,
    ambient temperature and altitude,
    operator commanded regeneration lasts
    approximately 30 minutes.
    Operator Commanded Regeneration
    with Automatic Regeneration Control
    (If Equipped)
    If your vehicle is operated with significant
    stationary operation, low speed drive
    cycles less than 25 mph (40 km/h), short
    drive cycles, drive time less than 15 minutes
    or the vehicle does not fully warm up,
    passive and active regeneration may not
    sufficiently clean the diesel particulate
    108
    F-650/750 (TBC) , enUSA, First Printing Fuel and Refueling   
    						
    							filter system. You can switch off automatic
    regeneration until better driving conditions
    are available, for example steady high
    speed driving. You can then switch
    automatic regeneration back on to clean
    the diesel particulate filter.
    Switching Automatic Regeneration
    Control On and Off
    To switch operator commanded
    regeneration on and off, use the
    information display control on the steering
    wheel.  See Information Display Control
    (page 45).  Scroll to the exhaust cleaning
    message and then select Y or N to switch
    it On or Off.
    How to Interrupt or Cancel Operator
    Commanded Regeneration
    If you need to cancel the operator
    commanded regeneration, pressing the
    brake, accelerator or switching the engine
    off stops the procedure. Depending on the
    amount of time you allowed the operator
    commanded regeneration to operate, soot
    may not have had sufficient time to be fully
    eliminated, but the exhaust system and
    exhaust gas may still be hot. If you shut
    your vehicle off during operator
    commanded regeneration, you may notice
    turbo flutter. This is a normal consequence
    caused by shutting off a diesel engine
    during boosted operation and is considered
    normal.
    Filter Service and Maintenance
    Over time, a slight amount of ash builds
    up in the diesel particulate filter, which is
    not removed during the regeneration
    process. The filter may need to be removed
    for ash cleaning at approximately
    120,000 mi (190,000 km)
     or it may need
    to be replaced with a new or
    remanufactured part. Actual mileage
    varies depending on engine and vehicle operating conditions. The filter may need
    to be replaced with a new or
    remanufactured part at approximately
    250,000 mi (400,000 km)
    . Actual
    mileage varies depending on engine and
    vehicle operating conditions. If filter service is required, the
    engine control system warning
    lamp illuminates in the
    information display. If there are any issues with the
    diesel particulate filter system,
    the engine control system
    warning lamp and a service
    engine soon warning lamp
    illuminate to inform you that
    your vehicle requires service. Have your
    vehicle checked as soon as possible.
    Resonator and Tailpipe Assembly
    Maintenance
    Aftermarket devices or modifications to
    the exhaust system may reduce the
    effectiveness of the exhaust system as
    well as cause damage to the exhaust
    system or engine. This may also degrade
    vehicle performance and could lead to
    engine damage that may not be covered
    by the vehicle Warranty.
    Emission Control System Laws WARNING
    Do not remove or alter the original
    equipment floor covering or
    insulation between it and the metal
    floor of the vehicle. The floor covering and
    insulation protect occupants of the vehicle
    from the engine and exhaust system heat
    and noise. On vehicles with no original
    equipment floor covering insulation, do not
    carry passengers in a manner that permits
    prolonged skin contact with the metal
    floor. Failure to follow these instructions
    may result in fire or personal injury. 109
    F-650/750 (TBC) , enUSA, First Printing Fuel and Refueling    
    						
    							In the United States, federal law and
    certain state laws prohibit removing or
    rendering the emission control system
    inoperative. Similar federal or provincial
    laws may apply in Canada. We do not
    recommend any vehicle modification
    without determining applicable law.
    Tampering with emissions
    control system, including related
    sensors or the diesel exhaust
    fluid injection system can result in reduced
    engine power and the service engine soon
    warning lamp illuminating in the
    information display.
    Tampering with a Noise Control
    System
    Federal law prohibits the following acts or
    the causing thereof:
    • The removal or rendering inoperative
    by any person other than for purposes
    of maintenance, repair or replacement
    of any device or element of design
    incorporated into any new vehicle for
    the purpose of noise control prior to its
    sale or delivery to the ultimate
    purchaser or while it is in use.
    • The use of the vehicle after such device
    or element of design has been removed
    or rendered inoperative by any person.
    Among those acts, which the United States
    Environmental Protection Agency may
    presume to constitute tampering are the
    acts listed below:
    • Removal of hood blanket, fender apron
    absorbers, fender apron barriers,
    underbody noise shields or acoustically
    absorptive material.
    • Tampering or rendering inoperative the
    engine speed governor, to allow engine
    speed to exceed manufacturer ’s
    specifications. The complexity of the diesel engine makes
    it so the owner is discouraged from
    attempting to perform maintenance other
    than the services described in this Owner's
    Manual.
    If you experience difficulty starting the
    engine, rough idling, excessive exhaust
    smoke, a decrease in engine performance
    or excess fuel consumption, perform the
    following checks:
    •
    A plugged or disconnected air inlet
    system or engine air filter element.
    • Water in the fuel filter and water
    separator.
    • A clogged fuel filter.
    • Contaminated fuel.
    • Air in the fuel system, due to loose
    connections.
    • An open or pinched sensor hose.
    • Check engine oil level.
    • Wrong fuel or oil viscosity for the
    climatic conditions.
    If these checks do not help you correct the
    engine performance problem you are
    experiencing, have your vehicle checked
    as soon as possible.
    Noise Emissions Warranty, Prohibited
    Tampering Acts and Maintenance
    On January 1, 1978, Federal regulation
    became effective governing the noise
    emission on vehicles weighing over
    10,000 lb (4,536 kg) Gross Vehicle Weight
    Rating. The preceding statements
    concerning prohibited tampering acts and
    maintenance, and the noise warranty
    found in the Warranty Guide, are
    applicable to complete chassis cabs over
    10,000 lb (4,536 kg) Gross Vehicle Weight
    Rating.
    110
    F-650/750 (TBC) , enUSA, First Printing Fuel and Refueling  
    						
    							FUEL TANK SELECTOR
    SWITCH (If Equipped)
    Your vehicle has two fuel tanks. The fuel
    in each fuel tank is independently used.
    Use the switch on the instrument panel to
    select the left-hand or right-hand fuel tank.
    The fuel gauge indicates the remaining fuel
    in the selected fuel tank.  See 
    Gauges
    (page 54).
    111
    F-650/750 (TBC) , enUSA, First Printing Fuel and RefuelingE205996   
    						
    							AUTOMATIC TRANSMISSION
    WARNING
    Always set the parking brake fully
    and make sure you shift the gearshift
    lever to park (P). Switch the ignition
    off and remove the key whenever you leave
    your vehicle. Understanding the Shift Positions
    of a 6–
    Speed Automatic
    Transmission (If Equipped) Putting your vehicle in or out of gear:
    1. Fully press down the brake pedal.
    2. Move the gearshift lever into the
    desired gear.
    3. Come to a complete stop.
    4. Move the gearshift lever and securely latch it in park (P) or neutral (N).
    Park (P) (If Equipped)
    If your transmission has a park position,
    this position locks the transmission and
    prevents the rear wheels from turning.
    Reverse (R)
    With the gearshift lever in reverse (R), your
    vehicle moves backward. Always come to
    a complete stop before shifting into and
    out of reverse (R). Neutral (N)
    With the gearshift lever in neutral (N), you
    can start your vehicle and it is free to roll.
    Hold the brake pedal down while in this
    position.
    Drive (D)
    Drive (D) is the normal driving position for
    the best fuel economy. The overdrive
    function allows automatic upshifts and
    downshifts through gears one through six.
    M (Manual)
    With the gearshift lever in manual (M), the
    driver can change gears up or down as
    desired. By moving the gearshift lever from
    drive position drive (D) to manual (M) you
    now have control of selecting the gear you
    desire using buttons on the shift lever. See
    Understanding your SelectShift
    Automatic
    ™ transmission later in this
    section.
    To return to normal drive (D) position,
    move the shift lever back from manual (M)
    to drive (D).
    The transmission operates in gears one
    through six.
    Second (2)
    Transmission operates in second (2) gear
    only. Use second (2) gear to start-up on
    slippery roads.
    First (1)
    • Transmission operates in first (1) gear
    only.
    • Provides maximum engine braking.
    • Allows upshifts by moving gearshift
    lever.
    • Does not downshift into first (1) gear
    at high speeds; allows for first (1) gear
    when vehicle reaches slower speeds.
    112
    F-650/750 (TBC) , enUSA, First Printing TransmissionE163183  
    						
    							Forced downshifts
    •
    Allowed in drive (D) with the tow/haul
    feature on or off.
    • Press the accelerator to the floor.
    • Allows transmission to select an
    appropriate gear.
    Tow/Haul Mode To activate tow/haul, press the
    button on the gearshift lever
    once. The TOW HAUL indicator
    light illuminates in the instrument cluster.
    The tow/haul feature:
    • Delays upshifts to reduce the frequency
    of transmission shifting.
    • Provides engine braking in all forward
    gears, which slows your vehicle and
    assists you in controlling your vehicle
    when descending a grade.
    • Depending on driving conditions and
    load conditions, may downshift the
    transmission, slow your vehicle and
    control your vehicle speed when
    descending a hill, without pressing the
    accelerator pedal. The amount of
    downshift braking provided will vary
    based upon the amount you press the
    brake pedal.
    The tow/haul feature improves
    transmission operation when towing a
    trailer or a heavy load. All transmission
    gear ranges are available when using
    tow/haul.
    To deactivate the tow/haul feature and
    return to normal driving mode, press the
    button on the gearshift lever twice. The
    TOW HAUL light deactivates. Tow/haul
    also deactivates when you power down
    your vehicle. WARNING
    Do not use the tow/haul feature
    when driving in icy or slippery
    conditions as the increased engine
    braking can cause the rear wheels to slide
    and your vehicle to swing around with the
    possible loss of vehicle control. Understanding your SelectShift™
    Automatic transmission (If Equipped)
    Your vehicle is equipped with a SelectShift
    Automatic transmission gearshift lever.
    SelectShift Automatic transmission gives
    you the ability to change gears up or down
    (without a clutch) as desired. Use the buttons on the shifter to lock or
    unlock gears and manually select gears.
    Press the + button to upshift or the –
    button to downshift.
    113
    F-650/750 (TBC) , enUSA, First Printing TransmissionE161509 E163184 E163183  
    						
    							With the gearshift lever in drive (D), press
    the – button to activate SelectShift. The
    instrument cluster indicates the available
    and selected gears.
    All available gears display with the current
    gear indicated. Press the – button again to
    lock out gears beginning with the highest
    gear. Example: press the – button twice to
    lock out 6th and 5th gears. Only the
    available gears display and the
    transmission automatically shifts between
    the available gears. Press the + button to
    unlock gears.
    By moving the gearshift lever from the drive
    (D) position to the manual (M) position
    you may now manually select the gear you
    desire. Only the current gear displays. Press
    the + button or the – button to upshift or
    downshift. If you press the – button at a
    vehicle speed that would cause an engine
    overspeed, the requested gear flashes then
    disappears and the transmission remains
    in the current gear.
    Recommended shift speeds
    Upshift according to the following chart:Upshifts when accelerating (recommended for best fuel economy)
    Diesel engines
    Gasoline engines
    Shift from:
    12 mph (19 km/h)
    15 mph (24 km/h)
    1 – 2
    19 mph (31 km/h)
    25 mph (40 km/h)
    2 – 3
    26 mph (42 km/h)
    40 mph (64 km/h)
    3 – 4
    34 mph (55 km/h)
    45 mph (72 km/h)
    4 – 5
    46 mph (74 km/h)
    50 mph (80 km/h)
    5 – 6
    In order to prevent the engine from running
    at too low an RPM, which may cause it to
    stall, SelectShift still automatically makes
    some downshifts if it has determined that
    you have not downshifted in time.
    Although SelectShift makes some
    downshifts for you, it still allows you to
    downshift at any time as long as the
    SelectShift determines that there is no
    damage to the engine from over-revving.
    SelectShift does not automatically upshift,
    even if the engine is approaching the RPM
    limit. You must shift manually by pressing
    the + button.
    Note: Engine damage may occur if you rev
    the engine excessively and hold it without
    shifting. Automatic Transmission Adaptive
    Learning
    This feature's design is to increase
    durability and provide consistent shift feel
    over the life of your vehicle. A new vehicle
    or transmission may have firm shifts, soft
    shifts or both. This operation is normal and
    does not affect function or durability of the
    transmission. Over time, the adaptive
    learning process fully updates transmission
    operation. Additionally, whenever you
    disconnect the battery or install a new
    battery, the system must relearn the
    strategy.
    114
    F-650/750 (TBC) , enUSA, First Printing Transmission 
    						
    							Brake-Shift Interlock (If Equipped)
    WARNINGS
    Do not drive your vehicle until you
    verify that the brake lamps are
    working.
    When doing this procedure, you need
    to take the transmission out of park
    (P) which means your vehicle can
    roll freely. To avoid unwanted vehicle
    movement, always fully set the parking
    brake prior to doing this procedure. Use
    wheels chocks if appropriate. If the parking brake is fully released,
    but the brake warning lamp remains
    illuminated, the brakes may not be
    working properly. Have your vehicle
    checked as soon as possible. Your vehicle is equipped with a brake-shift
    interlock feature that prevents the
    gearshift lever from moving from park (P)
    when the ignition is in the 3 (on) position
    and the brake pedal is not pressed.
    If you cannot move the gearshift lever out
    of park (P) position with the ignition in the
    4 (on) position and the brake pedal
    pressed, a malfunction may have occurred.
    It is possible that a fuse has blown or your
    vehicle
    ’s brake lamps are not operating
    properly.  See 
    Fuse Specification Chart
    (page 161).
    If the fuse is not blown and the brake
    lamps are working properly, the following
    procedure allows you to move the gearshift
    lever from park (P):
    1. Apply the parking brake. Switch the ignition key to 1 (off), then remove the
    key.
    2. Move the steering column to the full down and full rearward position
    (toward the driver ’s seat).
    3. Remove the gearshift lever boot. 4. Place fingers into hole where you
    removed the gearshift lever boot and
    pull top half of shroud up and forward
    to separate it from the lower half of the
    shroud. There is a hinge at the forward
    edge of the top shroud. Roll the top
    half of the shroud upward on the hinge
    point to clear the hazard flasher button,
    then pull straight rearward toward the
    driver ’s seat to remove.
    5. Remove the top half of the shroud.
    6. Remove the three fasteners under the column that secure the lower shroud
    half to the column. 7.
    Pull the lock lever into the full unlocked
    position and remove the lower shroud
    cover by pulling the lever handle
    through the slot in the cover.
    8. Apply the brake. Gently lift the override
    disk and move the gearshift lever into
    neutral (N).
    115
    F-650/750 (TBC) , enUSA, First Printing TransmissionE163185  
    						
    							9. Start your vehicle.
    Perform Steps 4 through 8 in reverse order,
    making sure to engage the hinge pivots
    between the upper and lower halves of the
    shroud. Keep slight pressure in the forward
    direction as you rotate the halves together.
    If Your Vehicle Gets Stuck In Mud
    or Snow
    Note:
    Do not rock your vehicle if the engine
    is not at normal operating temperature or
    damage to the transmission may occur.
    Note: Do not rock your vehicle for more
    than a minute or damage to the
    transmission and tires may occur, or the
    engine may overheat.
    If your vehicle is stuck in mud or snow, you
    may rock it out by shifting between forward
    and reverse gears, stopping between shifts
    in a steady pattern. Press lightly on the
    accelerator in each gear.
    POWER TAKE-OFF (If Equipped)
    Auxiliary equipment called power take-off,
    or PTO, is often added to the engine or
    transmission to operate utility equipment.
    Examples include a wheel-lift for tow
    trucks, cranes, tools for construction or tire
    service and pumping fluids. PTO
    applications draw auxiliary horsepower
    from the powertrain, often while the vehicle is stationary or mobile. In the
    stationary condition, there is limited
    cooling air flow through the radiator and
    around the vehicle that normally occurs
    when a vehicle is moving. The aftermarket
    PTO system installer, having the most
    knowledge of the final application, is
    responsible for determining whether
    additional chassis heat protection or
    powertrain cooling is required and alerting
    the user to the safe and proper operation.
    Your vehicle is approved for use as a
    Stationary Mode, SplitShaft Mode or
    Mobile Mode power source within the limits
    and operating guidelines detailed in the
    Ford Truck Body Builders Layout Book,
    found at
    www.fleet.ford.com/truckbbas.com and
    through the Ford Truck Body Builders
    Advisory Service. The transmission power
    source modes are engine specific.
    116
    F-650/750 (TBC) , enUSA, First Printing TransmissionE163186  
    						
    							GENERAL INFORMATION
    WARNING
    Exceeding these ratings by
    overloading can cause component
    failure resulting in property damage,
    personal injury or death. Fluid Temperature
    If the operating temperature exceeds
    250°F (121°C), the rate of axle lubrication
    oxidation increases and shortens the life
    of the lubricant and seals, requiring axle
    lubrication changes to become more
    frequent to preserve the axle. Do not
    consistently run extreme pressure (EP)
    lubricants above 
    250°F (121°C).
    Axle Conversions WARNING
    When operating a loaded vehicle, the
    driver must keep all adjustable axles
    on the ground at all times, supporting
    their share of the vehicle ’s load. Failure to
    do so can overload other axles, tires,
    wheels, springs, steering components,
    brakes and frames, resulting in early
    component failure, loss of vehicle control,
    possible property damage and personal
    injury. We do not recommend, or approve,
    performing axle conversions. However, we
    understand that, on occasion, others install
    aftermarket add-on axles on the truck
    chassis that allow operator control for
    weight transfer from other axles (such as
    air lift axles). LIMITED SLIP DIFFERENTIAL
    (If Equipped) WARNING
    If both wheels are not raised off the
    ground, the one wheel that is not
    raised may pull the vehicle off its
    support, possibly resulting in personal
    injury. This axle provides added traction on
    slippery surfaces, particularly when one
    wheel is on a poor traction surface. Under
    normal conditions, the limited-slip axle
    functions like a standard rear axle. The axle
    may exhibit a slight noise or vibration
    during tight turns with low vehicle speed.
    This is normal behavior and indicates the
    axle is working.
    Both wheels must be raised off the ground
    should it be necessary to operate one
    wheel with your vehicle stationary.
    ELECTRONIC LOCKING
    DIFFERENTIAL
     (If Equipped)
    Driver-Controlled Locking
    Differential
    Note: Never use the differential lock at
    vehicle speeds above 
    25 mph (40 km/h).
    Some drive axles have a driver-controlled
    differential lock. The differential lock can
    lock or unlock the differential when your
    vehicle is moving or stopped. When extra
    traction is required, the differential lock
    provides full power to both wheels.
    When you lock the differential, your
    vehicle ’s turning radius increases
    (under-steer).
    Take care to avoid sudden accelerations
    when both drive wheels are on a slippery
    surface.
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    F-650/750 (TBC) , enUSA, First Printing Rear Axle 
    						
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