Ford Vcm 2 User Manual
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VCM II Hardware Manual Trademark Acknowledgements Ford is a registered trademark of Ford Motor Company. Vetronix is a registered trademark of Vetronix Corporation. Copyright Information VCM II Hardware Manual Copyright © 2012 Ford Motor Company. The information, specifications and illustrations i n this manual are based on the latest information available at the time of printing. Ford Motor Company reserves the right to make changes at any time without notice.
V C M I I H A R D W A R E M A N U A L 1 Table of Contents DEFINITIONS, ACRONYMS, AND ABBREVIATIONS ........................................... 2 VCM II DESCRIPTION ................................ ............................................................... 3 SAFETY ............................................ .......................................................................... 4 P ROPER INSTALLATION AND USE OF THIS EQUIPMENT .................................................. .. 4 E QUIPMENT PRECAUTIONS .................................................. .......................................... 6 IMPORTANT SAFETY INSTRUCTIONS ...................................... ............................ 6 VCM II FEATURES & FUNCTIONS ....................... ................................................... 7 N ORMAL POWER -UP OF VCM II ................................................ .................................... 8 S OFTWARE UPDATES .................................................. .................................................. 8 H OW TO FACTORY RESET YOUR VCM II ................................................ ....................... 8 TROUBLESHOOTING ................................... .......................................................... 10 VCM II TECHNICAL SPECIFICATIONS ................... .............................................. 13 CARE AND MAINTENANCE .............................. .................................................... 14 VCM II (ES6516) PRODUCT WARRANTY .................. .......................................... 15
V C M I I H A R D W A R E M A N U A L 2 Definitions, Acronyms, and Abbreviations CAN Controller Area Network CE European CE marking Conformité Européenne (E uropean Conformity) CFR Customer Flight Recorder – vehicle data link reco rding device CSA Canadian Standards Association DLC Data Link Connector - vehicle diagnostic connecto r, SAE J1962 (OBDII vehicles) ECU Electronic Control Unit FTCAN Fault Tolerant CAN Host PC controlling VCM II and executing Fords softw are HS CAN High Speed CAN (500 kbps) HW Hardware IDS Integrated Diagnostic System IEEE Institute of Electrical and Electronics Engineers IDS Integrated Diagnostic System ISO International Standards Organization ISO-9141 Serial communication protocol implemented in Ford and CARB versions LED Light Emitting Diode MS CAN Medium Speed CAN (125 kbps) PC Personal Computer Pendant CFR user interface cable (VCM II optional ite m) RoHS Registry of Hazardous Substances SAE Society Of Automotive Engineers SCP Standard Corporate Protocol (Ford Motor Compa ny proprietary) SW Software UART Universal Asynchronous Receiver Transmitter UBP UART Based Protocol (Ford Motor Company proprie tary) USB Universal Serial Bus VCM II Vehicle Communication Module II (Next-Generati on)
V C M I I H A R D W A R E M A N U A L
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VCM II Description
he VCM II is Fords next-generation high performance, r uggedized, vehicle serial
communications gateway. This enhanced device provides mult iple vehicle serial
communication interfaces, including other functionality , to meet the requirements for all Ford
Motor Company vehicles.
The VCM II unit is housed in a shock resistant polycarbonat e case with rubber end boots, along with
an extended operating temperature and voltage range, for increased durability and ruggedness in
service bay and road test environments.
The VCM II unit contains four LED indicators and a sig naling device to provide the user with
continuous visual as well as audible operating status.
The VCM II has wireless capability ( if equipped with USB 2.0 wireless adapter ), but still provides
detachable cables for direct connection to industry stand ard high-speed USB host interfaces (e.g.,
Laptops, PCs, Mini Laptops, etc.) as well as to the veh icle under test.
The VCM II also supports Customer Flight Recorder ( CFR) functionality when optional Pendant Cable VP-
2 is attached. The CFR is an application that is designe d to be installed and run on the VCM II. The
VCM II CFR tool is intended to be used for capturing a nd storing vehicle communications network
data, without needing to have a continuous connection to IDS.
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V C M I I H A R D W A R E M A N U A L
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Safety
ead and understand this safety information before i nstalling, assembling, and using this
equipment.
DO observe the safety warnings and notices in this do cument.
WARNING: This indicates the presence of a hazard th at can cause serious personal injury
if the hazard is not avoided.
NOTICE: This indicates the presence of a hazard tha t can cause damage to the VCM II, a vehicle,
other equipment connected to the VCM II, or might corrupt software if the hazard is not
avoided.
Proper Installation and Use of this Equipment
This equipment has been designed, manufactured and tested to meet the requirements of
International Standards; however, like any apparatu s, care must be taken in its installation and
use.
NOTICE: This equipment must only be used by properl y trained personnel.
NOTICE: DO NOT allow any cables of this equipment t o be positioned where they can be trapped,
snagged, stretched across sharp edg es, or create any potential hazard.
WARNING: If the VCM II is being used in a moving ve hicle, ensure that the VCM II and
cables do not distract or interfere wit h the driver, or form a hazard in any way.
Chapter Chapter
1
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V C M I I H A R D W A R E M A N U A L
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WARNING: DO NOT allow any cables to become entangl ed with operator or driving
controls. This can cause interference w ith driving and can cause injury.
DO use this equipment in accordance with the operatin g procedures.
Before carrying out maintenance and cleaning of the VCM II, make sure the unit is NOT connected to a
power source, vehicle, or PC. Use only a well-dilut ed, mild, non-abrasive cleaning agent applied using a
soft, lint free cloth.
DO NOT use or apply undiluted cleaning agent directly to the equipment surface and NO NOT soak the
cloth. Take care that cleaning fluid does not enter connector receptacles. DO NOT expose this equipment
to spilled liquids.
DO NOT continue to use this equipment if you have ANY doubts that it may not be working properly or it i s
damaged in anyway. Contact your regional technical support for assistance.
DO NOT remove any fixed covers unless you are authorized/ qualified to do so.
A defective electrical earth (ground) connection to any equipment may cause an electric shock hazard.
This hazard may pass through the signal cabling and to any other equipment interconnected. It is
recommended that you check electrical wiring at fre quent intervals and whenever alterations are made.
As a part of safety requirements, the manufacturer is required to define the intended operating
environment.
DO keep the VCM II away from devices that generate ra dio interference.
NOTICE: Do ensure the VCM II is not subjected to ex treme temperature or prolonged exposure to
direct sunlight that may cause heat ing of the VCM II.
NOTICE: If any liquid is spilled on this equipment remove the power immediately and ensure that it
is dried out completely before rest oring power.
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Equipment Precautions
The following warnings must be observed when using the VCM II:
IMPORTANT SAFETY INSTRUCTIONS
WARNING: Failure to follow these instructions will increase the risk of personal
injury
Step 1: Read all instructions.
Step 2: Care must be taken as burns can occur from touchin g hot parts or surfaces.
Step 3: DO NOT operate equipment if damage to unit or cable is sus pected.
Step 4: DO NOT let cables hang over edge of table, bench or count er or come in contact with
hot manifolds or moving fan blades.
Step 5: DO NOT place tools or test equipment on vehicle fenders o r other places inside the
engine compartment.
Step 6: Let equipment cool completely before putting away. Loop cables loosely around
equipment when storing.
Step 7: Adequate ventilation should be provided when worki ng on operating internal combustion
engines.
Step 8: Keep hair, loose clothing, jewelry, fingers and al l parts of body away from moving parts of
the vehicle.
Step 9: Use this equipment only as described in the manual. Use only manufacturer’s
recommended attachments.
Step 10:ALWAYS WEAR SAFETY GLASSES WHEN USING GARAG E EQUIPMENT.
Everyday eyeglasses only have impact resistant lens es, they are NOT safety glasses.
SAVE THESE INSTRUCTIONS
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VCM II Features & Functions
he VCM II unit is used by technicians as a tool in diagnosing and repairing automotive electrical
and electronic systems. The VCM II is designed to c onnect the vehicle to a PC application which
then functions through the VCM II for data transfer and ECU reprogramming. Refer to Figure 1
below for the VCM II features and functions.
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Figure 1
Vehicle Interf ace LED
PC Interf ace LED
Error LED
Power LED
Rubber End Boots
For VCM II and
vehicle protection
Rubber Covers
protect unused
connectors
Full-Speed USB Host
Connector f or CFR
Pendant cable ( optional ) or other
accessories Vehicle Interf ace
Diagnostic Connector
Power Port (no
AC/DC power
supply in kit)
Auxiliary Banana Jack f or SAE
J2534 Programming Voltage
High-Speed USB Client
Connector f or
communication to host PC
USB 2.0 W ireless Adapter (if equipped), Micro-SD Card f or memory storage and Recovery Mode Switch (plastic tab) loca ted under the rubber
boot. Note: The SD Card is paired with the unique serial numbe r of your
VCM II and will not work with any other VCM II.
VP-2 CFR Pendant Cable (optional ) connects to VCM II
Full-Speed USB Host Connector
V C M I I H A R D W A R E M A N U A L 8 Normal Power-up Of VCM II From a PC: To power-on the VCM II, connect the type B end of the USB cable included in the VCM II kit to the VCM II High-Speed USB Client connector (see Fig. 1). Connector the type A end of the USB cable to the PC USB port. When power is first ap plied to the VCM II, the Vehicle Interface LED will illuminate. After 5 seconds the PC Interfa ce LED will illuminate and the Vehicle Interface LED will turn off and around 10 seconds the Power L ED will illuminate and the PC Interface LED will turn off. After 15 seconds the speaker will beep for 1 second. Refer to Troubleshooting chapter 3 for examples of abnormal LED operation. From a Vehicle: To power-on the VCM II, connect the 26-pin end of th e DLC cable included in the VCM II kit to the VCM II Vehicle Interface Diagnostic co nnector (see Fig. 1) and then tighten the screws. Connect the 16-pin end of the DLC cable to the vehicle DLC connector. When power is first applied to the VCM II, the Vehicle Interface LED w ill illuminate. After 5 seconds the PC Interface LED will illuminate and the Vehicle Interface LED will turn off and around 10 seconds the Power LED will illuminate and the PC Interface LED wil l turn off. After 15 seconds the speaker will beep for 1 second. Refer to Troubleshooting chapter 3 for examples of abnormal LED operation. Software Updates Periodically, the user will be prompted to update the VCM II software using a PC when new IDS software releases become available. How To Factory Reset Your VCM II A factory reset may fix your VCM II if it becomes i noperable (e.g., VCM II will not boot-up properly, VCM II LEDs not functioning properly, etc.). Instructions: 1. Shut down the IDS application if it is running. 2. Disconnect the VCM II DLC cable from the vehicle. 3. Disconnect the VCM II USB cable from the VCM II and PC. 4. Remove the rubber boot on the VCM II that is opposi te the DLC connector to expose the Recovery Mode Switch (the plastic tab shown in Figure 2). 5. Start the IDS application. 6. Press and hold the plastic tab. Do not release the tab until Step 9 . 7. Connect the VCM II to the PC using the USB cable. 8. Wait for the VCM IIs Power LED to remain on and for the unit to beep. 9. Release the plastic tab - the VCM II will be in Re covery Mode. 10. The IDS pop-up window shown in Figure 3 will ap pear notifying the user that a new version of VCM II software is available. Select the Tick button to update the VCM II software. 11. Follow the IDS on-screen instructions to complete th e software installation.