Global Garden Products Lawn Mower 63 63M Instructions Manual

							© by GLOBAL GARDEN PRODUCTS
63
7.7.2
RECHARGE CIRCUIT CHECK





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WORKSHOP MANUAL
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2006to  ••••
7.7 RECHARGE CIRCUIT CHECK  (➤Only in electric start models)
The recharge system serves to supply a flow of current to the battery at voltage of about 14 -16 Volts. A faulty
system may charge the battery poorly (needing frequent recharges).
Before checking the recharge circuit, make sure that:
– the connections are correct;
– the earth connections are firmly attached;
– the battery is charged and not sulphated [see 7.8];
– the fuse is not blown.
Checking the lower charging limit
Start the engine and keep it running at a minimum. 
With the voltmeter tester, measure the voltage at the battery terminals. If the value does not rise but tends to
fall, even slowly, it means that the regulator is not charging sufficiently and must be replaced.
If the voltmeter shows no value it means that the fuse is blown.
3/2006 
						

							7.8 CARE AND MAINTENANCE OF THE SEALED BATTERY  (➤Only in electric start models)
A) General information
In a sealed “dual” battery, the electrolyte for each element is carefully measured out during manufacture and
is sealed at source, in order to ensure maximum performance during the battery’s entire life.
With a battery of this type, it is not necessary to add water or acid, and the cover must never be opened or
removed.
B) Advice for correct use
To keep the battery performing at optimum levels and to increase its life, various precautions should be taken:
–always keep the battery fully charged;
–always recharge a flat battery within 1 month, otherwise the elements could get damaged and no longer
able to take the charge (sulphated);
–always recharge the battery before and after periods of prolonged inactivity or storage.
WARNING!
Only recharge with a battery charger at a constant voltage. Using other battery charger types may damage the
battery. 
C) Rules for recharging the battery
Recharging is a particularly important operation for the life of the battery and must be carried out according to
these instructions:
–do not recharge the battery when its case is broken or damaged;
–carefully read the instructions for using the battery charger and the battery;
–use the right battery charger;
–recharge at a room temperature of between +10° and +30 °C;
–check that the battery does not heat to over 50 °C during recharging. If it should do so, stop recharging
immediately and dispose of the battery as it will be unusable.
With the battery disconnected (and at rest for at least 12 hours) and the voltmeter tester, measure the voltage
between the terminals. The amount given (open circuit voltage) gives an indication of the operations to be car-
ried out, as per the following table:
Check the battery voltage at least 12-24 hours after recharging.
4/2005
63
7.8.1
CARE AND MAINTENANCE OF THE SEALED BATTERY





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WORKSHOP MANUAL
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© by GLOBAL GARDEN PRODUCTS
Battery voltage
with open circuit Battery stateOperation to be carried
out
> 12.6 VoltFully chargedNone
< 12.4 VoltFlatRecharge 
						

							© by GLOBAL GARDEN PRODUCTS
63
7.9.1
FITTING SAFETY MICROSWITCHES





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2002to  ••••
3/2003
7.9 FITTING SAFETY MICROSWITCHES
IMPORTANT
Since the microswitches should always function correctly, it is important to follow the exact assembly
positions by referring to the drawings indicating the various usages.
A 
= Free
B = Activated
15 mm
AB
2 ÷ 6 mm
1
Adjust the seat safety microswitch (1)only by
changing the position of the cam 
(2), after loosening
the two fixing screws 
(3).
This adjustment is correct when you have checked
the following:
A=  seat free: the lower edge of the cam (2)should
be touching the microswitch button without activat-
ing it.
B= seat with the driver in position: the lateral edge
of the cam
(2)should press the push-button, leav-
ing at least 2-3 mm more travel.1
1
2
2
3
3
AB 
						

							© by GLOBAL GARDEN PRODUCTS03/2006
63
7.10.2
ELECTRICAL DIAGRAMS





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WORKSHOP MANUAL
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2006to  ••••
1Electronic card2Engine2aGenerator2bStarter motor2cMotor stop3Battery4Starter relay5Key ignition switch6Blade microswitch7Grass-catcher microswitch8Seat microswitch9Neutral microswitch10Recharger connector11Brake microswitch12Fuse (10 A)
CABLE COLOURS
BK
BlackBLBlueBRBrownGYGreyRERedVIVioletWHWhiteYEYellow
689711
5
CN1
WH
BL
BK
BK RE
BL RE
RERE
REBR
BL
BR
BK
BK
BK
BKGY
GY VI
VI
16
8
7
9 2
34 10
BK BK
BK
321
654
987
12 11 10
VI
BR BK
RE
BKWH BL
10
11
12
6
3
9
2GY BR
VI BLGY
4
7
1
8
NC - 3
NO - 2C
NC - 3
NO - 2C
a
bc
AVV +Bt Mot. Avv
GND
GND
NC
C
NC - 3
NO - 2C
YE
5
11
NC - 3
NO - 2C
BK
27722354/0
RE
RE
BL
RE
12
1➤Electric start models 
						

							© by GLOBAL GARDEN PRODUCTS03/2006
63
7.10.2
ELECTRICAL DIAGRAMS





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WORKSHOP MANUAL
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2006to  ••••
1Electronic card2Engine2cMotor stop6Blade microswitch7Grass-catcher microswitch8Seat microswitch9Neutral microswitch11Brake microswitch
CABLE COLOURS
BK
BlackBLBlueBRBrownGYGreyVIVioletYEYellow
689711
BRBL
BR
BK
BK
BK
BKGY
VI
16
8
7
9
2
BK
NC - 3
NO - 2C
BK
BR1
2
GY BR
VI BL
6
5
3
BK
12CN2
NC - 3
NO - 2C
NC - 3
NO - 2C
BK 4
NC
C
CN1
63
52
41
c
11YE
BK
BK
NC - 3
NO - 2C
27722357/0 (B&S)
27722355/0 (Tecumseh)
3➤Manual start models 
						

							© by GLOBAL GARDEN PRODUCTS
63
8.1.1
SUMMARY OF TIGHTENING TORQUES





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8.1 SUMMARY OF TIGHTENING TORQUES
Below are the specified tightening torques for the
fixing bolts on the main parts. 
1Engine screws  ................................ 25 ÷ 30 Nm
2Clutch screw  .................................. 55 ÷ 65 Nm
3Blade nuts  ...................................... 60 ÷ 65 Nm
4Nuts for fixing supports to frame  ... 10 ÷ 15 Nm
Every section in this manual gives values for all the
components involved in each operation.
3142
3/2003 
						

							© by GLOBAL GARDEN PRODUCTS
63
8.2.0
SUMMARY OF MAIN ASSEMBLY AMOUNTS AND CHECKS





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WORKSHOP MANUAL
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8.2 SUMMARY OF MAIN ASSEMBLY AMOUNTS AND CHECKS
1
Frame
2Cutting deck
3Steering geometry
6Assembly of steering tie-rods
6Tie-rod connecting steering steering stub axles
4Drive belt development
7Assembly of gear lever rod
3/2002  
						

							© by GLOBAL GARDEN PRODUCTS
63
8.2.0
SUMMARY OF MAIN ASSEMBLY AMOUNTS AND CHECKS





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WORKSHOP MANUAL
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3/2002
2
3   
						

							© by GLOBAL GARDEN PRODUCTS
63
8.2.0
SUMMARY OF MAIN ASSEMBLY AMOUNTS AND CHECKS





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WORKSHOP MANUAL
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2002to  ••••
3/2002
6
7
45     
						

							© by GLOBAL GARDEN PRODUCTS
63
8.3.1
SPECIAL TOOLS





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WORKSHOP MANUAL
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2002to  ••••
8.3 SPECIAL TOOLS
1
60700000/0 (Steel)
260700001/0 (Steel)
360800031/0 (Bronze)
460205002/0 (Steel)
1164
Ø 30Ø 40 ÷ 42Ø 28
75
3
60
20
32
60
20
32
60
20
26
60
20
26
3/2003
1
2
3
16514058384
38
3,54
2005 x 45°
35
26,4 +0,229,541
Smusso 1 x 45° su tutti i lati
20
450
R=17,6
4