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Haier Hrf 369aa Service Manual

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    							10  Circuit Diagram  Circuit Diagram   
    						
    							1  Program Diagram 
     Start T>Ts Read T Stop Read T  T>Ts Ts+Td>t>Ts Ts+Td+2t>T>Ts+Td+t Ts+Td+2t>T>Ts+Td+t Ts+Td+mt>T>Ts+Td+(m-1)t N=Nmax  Ts+Td>t>Ts Ts+Td+t>T>Ts+Td N=Nmax Y Y N Stop N>N2 N>N3 N=N1 N=Nmax-1 N>N4 N=N2 N=N3 N>Nmax-1 T  ---- Factual Temperature 
    Ts ----- Enactment Temperature 
    Td----- No~Off Extent 
    t ------ Temperature Increment 
    N-----  Compressor Rotate Speed N1< N2< N3< ……..< Nmax  Program Diagram   
    						
    							2   
    Maintenance Service and Trouble Shooting 
     
    1 No cooling 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     Maintenance Service and Trouble Shooting Block by ice or dirty 
    things,change filter and change 
    refrigerant again.YES
       If compressor
    can run naturally and 
    temperature raising 
      of condenser is
        very low
    YESNO No cooling
       If compressor 
    can run after it stop to
     run five minutes and 
        give power.NO
    !When charging refrigerant,we must 
    notice to make refrigerant true. Refrigerant 
    leak,check and 
    repair charge 
    refrigerant again. Check and repair according to 
    the section of the compessor 
    doesnt work. 
    						
    							3   
    2 The compressor doesn’t stop 
     1 The thermostatwas 
    set at the coldest position.
    2 The ambient temperature is very high or 
    the refrigerator is near by heat resource.
    3 The door was opened too many 
    times or there are more 
    fresh food inside.
    Check and repair the main 
    control panelNOIscooling capacity  
    insufficient.
    YES YESNO Comprossor doesnt 
    stop
    Does the refrigerator 
    refrgerate?NO
    Adjust and instruct 
    consumer how to use.NOCheck and repair according to 
    the section of Cooling capacity 
    is insuffcient. Check and repair according to 
    the section of No cooling. Maintenance Service and Trouble Shooting  
    						
    							4   
    3 Cooling capacity is insufficient YESRepair  Does the refrigerant 
    leak siowly?.NO    Is the ambient 
    temperature low than 
    16℃YES
    Adjust and instruct 
    consumer how to use. Check the therostat is 
    correct?Cooling capacity is 
    insufficient 
     
     
     
     
     
     
     
     
     Maintenance Service and Trouble Shooting  
    						
    							5   
    4 The compressor doesn’t work 
     Check the therostat is 
    correct?Check the power 
    source and power 
    cord?
     Does the control 
    panel has 220V power 
    output?Check and repair the 
    control panel.
     Does the compressor 
    has 220V power 
    output?
    Check and repair 
    compressor and accessory.YESYESNO
    Check all cords and 
    power cords.    Is the ambient 
    temperature low than 
    16℃ Does the refrigerated 
    room lamp illuminate 
    when the door is 
    opened? The compressor doesnt 
    work.YESNO YESYESNO
    RepairAdjust and instruct 
    consumer how to use.NO 
     
     Maintenance Service and Trouble Shooting   
    						
    							6   
    5 Normal Phenomena—Not Troubles for Refrigerators  
     
    In a domestic refrigerator, there is not only a complicated electric control  
    system, but also a refrigerating system that is difficult to discern whether it 
    is in a good working condition. Both the systems are related and affect 
    each other. If a certain part of a refrigerator works abnormally .Its 
    refrigerating efficiency will decrease ,operation properties will become 
    unstable ,or even it cannot be used normally for those serious cases. 
    Refrigerators are generally of larger volume ,once troubles appear ,to 
    send them to a service department is really a tough thing ,if such is the 
    case ,the user will always be in suspense ,sometimes ,normal phenomena 
    will be erroneously regarded as troubles .Therefore ,before we deal with 
    the topics of frequently occurring troubles of  refrigerators and their 
    remedies ,we should firstly give a brief account of some normal 
    phenomena which are not troubles .In case any one of such phenomena 
    occurs ,there is no need to worry about it ,and the user can use it at total 
    ease . 
    1).When the compressor of a refrigerator has just stopped running ,a 
    rumbling sound can be heard from inside its evaporator .This is a sound 
    caused by the flowing of refrigerant in the evaporator tubing .Because the 
    pressure difference is still greater after the compressor has just stopped 
    running ,the refrigerant will flow for a certain time , therefore ,this sound is a 
    normal phenomenon. 
    2).A click sound can often be heard from the refrigerator .This is a 
    normal sound produced by the pull-in or release of  the armature of a 
    current deadweight start relay when starting the compressor .The 
    compressor motor will produce a  slight and uniform sound while it is 
    running .This sound is not easy to be heard in the daytime ,but of course it 
    can be heard distinctly at night. 
    3).The compressor consists of an electric motor and a compressing 
    apparatus .During its normal operation ,the motor’s stator core and 
    windings will rise to a temperature in the range of 100℃~110℃ ,and the 
    temperature of the piston and cylinder of the compressing mechanism can 
    also reach as above 100℃ due to the heat produced when compressing 
    refrigerant .Most of the heat radiates to the air through the compressor 
    casing ,therefore ,its casing is generally at a temperature between 85℃~90
    ℃ ,it is very hot ,particularly in summer when the ambient temperature is 
    higher .All these are normal phenomena . 
    4).For the direct cooling refrigerator ,a kind of irregular crack sound can 
    be often heard when the compressor is running for a certain period of time 
    or has just stopped its running .This sound is caused by the stress relief 
    due to expansion and contraction when temperature changes ,and will not  
    affect the normal application of refrigerator . Maintenance Service and Trouble Shooting  
    						
    							7  6 Common Troubles in Refrigerators and Their Remedies 
    Causes for troubles occurring in refrigerators are closely related to the 
    quality of components and workmanship in assembling by manufacturers 
    as whether refrigerators are properly used and maintained .The parameters 
    generally used to express the working conditions of a refrigerator include 
    the temperature inside the refrigerator ,operation rate ,electric power 
    consumption ,noise level ,and other functional indexes .If any one of these 
    parameters is beyond its permissible range ,this indicates that there is a 
    fault or trouble in the refrigerator . 
    During the whole service life of a refrigerator ,the probability of troubles 
    occurring within a union time is called its failure rate .Making a comparison 
    between the control circuit system of a refrigerator and its refrigerating 
    system ,we can find that the failure rate of the former is higher ,and that of 
    the thermostat is the highest . In troubleshooting ,the first thing you must do 
    is to determine where the trouble comes from --- the control system or the 
    refrigerating system .There is general no trouble indicating instrument 
    mounted on the domestic refrigerator ,locations and natures of troubles 
    should be determined according to their respective 
    features ,therefore ,experience in servicing is very important to 
    troubleshooting .Service technicians with rich experience can correctly 
    locate them and take reasonable remedy measures based on their 
    comprehensive analysis of trouble characteristics as well as operating 
    conditions for various kinds of refrigerators . 
    Three Essentials for Checkup 
    1) Look 
    a) Check the tubing of refrigerating system for cracks and various 
    welding points for leaks ;if leakage occurs ,an oil stain can be seen 
    definitely . 
    b) Check the suction and exhaust pressure values (high pressure and 
    low pressure) of compressor to see whether they are normal . 
    c) Check the conditions of frost attached to its evaporator and gas 
    return tube .It is abnormal if frost has formed on part of the evaporator or 
    there is no frost attached to it . 
    d) Pay attention to the speed of temperature drop inside freezer 
    compartment .It is abnormal if the speed of temperature drop is obviously 
    slower than the corresponding normal speed . 
    e) Check the environment to see whether it is suitable for placing a 
    refrigerator . 
    f) Check refrigerator door seal ,case ,table surface and heat insulation 
    layer . 
    g) Look at the main control board to ascertain if various indication 
    states are normal. 
    2) Listen 
    a) Listen to the noises produced when the compressor is running Maintenance Service and Trouble Shooting  
    						
    							8  Hums from a fully enclosed aggregate unit is the sound caused by 
    overload indicating that the motor cannot be started normally ,meanwhile ,a 
    clattering sound can be heard from inside the start relay ,which is produced 
    because the start contacts cannot be released normally .A whistling sound 
    is caused by the high pressure gas flowing out of the crack of the pressure 
    tube inside the compressor ,and clucks are the sound of striking after the 
    suspended spring inside the compressor has broken . 
    During the normal operation of compressor ,a slight and uniform hum 
    sound due to undulation of electric current can be heard generally ,this is a 
    normal phenomenon .However ,if it sounds like “tong ,tong …”,i.e., an 
    impact sound inside the compressor ,this means that a large quantity of wet 
    vapour of  refrigerant or refrigerating oil has come into the compressor 
    cylinder ;if it sounds like “dang ,dang…”, a striking sound of metal parts 
    inside the compressor ,this means that some moving parts have loosened 
    (note to differentiate this sound from those formed during starting or 
    stopping the compressor). 
     b) Listen to the sound caused by the flowing of gas in the evaporator 
    Open the refrigerator door while the compressor is in operation ,incline 
    your ear and listen attentively the gas flow sound inside the evaporator .If it 
    sounds like gentle whistling accompanied by a sound similar to water 
    flowing ,this is the sound produced by the normal circulation of refrigerant 
    within the evaporator .In case only the gas flowing sound can be heard and 
    there is no water flowing sound ,this indicates that the refrigerant has 
    already percolated .If neither the flowing sound nor the gas sounds from 
    the evaporator can be heard ,this means that the filter or capillary has been 
    clogged . 
    3)Touch and Feel 
    a) Feel the compressor when running ,its temperature should be 
    generally less than 90℃ in the normal state (it may exceed  90℃ in case 
    of running for a longer period of time ). 
    b) After the compressor has operated normally for 5~10 minutes , 
    ouch and feel the condenser ,the temperature of its upper part should be 
    higher than that of its lower part (or its right part is hotter than its left 
    part ,depending on the type of condenser coil ),this indicates that the 
    refrigerant is circulating . If the condenser is not hot ,this means the 
    leakage of refrigerant .In case the condenser radiates heat for only several 
    minutes and then cools down ,this means that the filter and capillary have 
    been clogged .As for the forced air cooling condenser ,hot air will be blown 
    out of it  ;this means that the system is out of order . 
    c) Feel the filter’s temperature .During the normal operation of 
    refrigerating system ,the temperature on the filter’s surface should be a 
    little higher than the ambient temperature ;if you touch it with your 
    hand ,you will have a sense of slight heat .In case dew condensation 
    appears due to the fact that its temperature is obviously lower than the Maintenance Service and Trouble Shooting  
    						
    							9  ambient temperature ,this means that most meshes of its screen has been 
    clogged ,resulting in an obstructed flowing of refrigerant ,thus causing a 
    drop in temperature due to throttling . 
    d) Feel the temperature of exhaust gas from the refrigerating 
    system .the exhaust gas should be very hot and this is the normal working 
    state .For those refrigerator with enclosed type of compressor refrigerating 
    system, no frost or dew drop will from on the gas suction 
    tube ,otherwise ,there is something wrong in the system (Frosting and dew 
    condensation may appear for a very short time period when just starting the 
    machine ,this is a normal phenomenon ). 
    Because a refrigerator is a combination of several components ,they are 
    related and have influence on each other .In case an abnormal 
    phenomenon has been found through the above-mentioned checkups ,you 
    need not to make a hasty conclusion based on only one abnormal 
    phenomenon .It is advisable to find out two or more abnormal 
    phenomenon ,or conduct troubleshooting comprehensively with the aid of 
    instruments or other ways ,because several kinds of troubles may share a 
    common abnormal phenomenon ,and two or more abnormal phenomena 
    may occur simultaneously due to a certain trouble .With this method ,you 
    can reject some suspicious troubles and finally make a correct judgment . 
    7 Analysis of Troubles and Troubleshooting 
    A. Poor Refrigerating Effect 
    The so-called “poor refrigerating effect “ refers to the fact that the 
    refrigerator can operate and refrigerator  normally ,but the temperature in 
    the refrigerator cannot drop to the prescribed value under the stipulated 
    working conditions .In view of there are many causes for this 
    phenomenon ,we are going to discuss and analyze it in the following 7 
    aspects : 
    1) Leakage of refrigerant 
    Analysis of Trouble 
    The leakage of refrigerant in the system will result in an insufficient 
    refrigerating capacity ,the resulting phenomena are its lower gas suction 
    pressure and exhaust pressure as well as higher exhaust gas 
    temperature .The exhaust tube feels rather hot ,and a continuous gas 
    flowing sound louder than usual can be heard at the outlet of the 
    capillary ,and no frost or a smaller quantity of loose frost appears on the 
    evaporator .After shut down ,the balance pressure in the system is usually 
    lower than the saturation pressure corresponding to the same ambient 
    temperature . 
    Remedy 
    In case there is leakage of refrigerant from the system ,do not hurry to 
    recharge it with refrigerant ,manage to find out leak points immediately ,and 
    make a note of from where it leaks ---welding points and parts .After having 
    them repaired ,recharge refrigerant . Maintenance Service and Trouble Shooting  
    						
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