Honeywell Am100us1 Manual
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SUBMITTAL
DATA/INSTRUCTION SHEET SD/IS 150 EFFECTIVE
September 2004
Supercedes March 3, 2004
AM-1 SERIES
TM
ANTI-SCALD PROPORTIONAL THERMOSTATIC MIXING AND DIVERTING VALVE
PATENTED, WITH DUAL ASSE 1016 AND 1017 CERTIFICATION, IAPMO, AND
CSA APPROVAL IN ONE VALVE
SUBMITTAL DATA APPROVAL SHEET For:______________________________________________________
Job:______________________________________________________
Date submitted: _______________by: ___________________________
Date approved: _______________by: ___________________________
Model number: _______________quantity: _______________________
Model number: _______________quantity: _______________________
Model number: quantity:
ASSE 1016 APPLICATIONS-POINT OF USE:
Individual showers, baths, or a combination of both, automatic
faucets, nursing homes, public facilities and wherever
ASSE 1016 valves are required.
ASSE 1017 APPLICATION-SOURCE OF HOTWATER:
MASTER MIXING OR DIVERTING
Any application
requiring accurate control of water temperature based on
mixing of hot and cold water such as:
Domestic Water Nursing Homes Heat Pump Systems
Space Heating Greenhouses Hydronic Heat
Radiant Heating Photo Processing Combo Heating
Public Facilities Solar Hot Water Industrial Applications
PRODUCT INFORMATION:
PRODUCT
NUMBER SIZE MAX
FLOW *
GPM Cv
TEMP.
RANGE A
B C WT.
LBS. CERT.
TO
ASSE STD
AM100-1
AM101-1
AM102-1 1/2”
3/4”
1” 8
12
16 3.2
3.8
4.3
100-145 °F
5.0 2.7
2.7
2.7 3.0
3.0
3.3 1.2
1.3
1.6 1016
AND
1017
AM100-US-1
AM101-US-1
AM102-US-1 1/2”
3/4”
1” 8
12
16 3.9
3.9
3.9
100-145 °F
3.15 2.7
2.9
3.5 4.4
4.9
6.1 1.6
1.7
1.9 1016
AND
1017
AM100-UT-1
AM101-UT-1
AM102-UT-1 1/2”
3/4”
1” 8
12
16 3.9
3.9
3.9
100-145 °F
3.15 2.9
3.8
3.9 4.8
6.5
7.0 1.8
2.1
2.3 1016
AND
1017
AM100B-1
AM101B-1
AM102B-1 1/2”
3/4”
1” 8
12
16 3.2
3.8
4.3
60-100 °F
5.0 2.7
2.7
2.7 3.0
3.0
3.3 1.2
1.3
1.6
N/A
AM100B-US-1
AM101B-US-1
AM102B-US-1 1/2”
3/4”
1” 8
12
16 3.9
3.9
3.9
60-100 °F
3.15 2.7
2.9
3.5 4.4
4.9
6.1 1.6
1.7
1.9
N/A
AM100B-UT-1
AM101B-UT-1
AM102B-UT-1 1/2”
3/4”
1” 8
12
16 3.9
3.9
3.9
60-100 °F
3.15 2.9
3.8
3.9 4.8
6.5
7.0 1.8
2.1
2.3
N/A
AM100C-1
AM101C-1
AM102C-1 1/2”
3/4”
1” 8
12
16 3.2
3.8
4.3
80-120 °F
5.0 2.7
2.7
2.7 3.0
3.0
3.3 1.2
1.3
1.6 1016
AND
1017
AM100C-US-1
AM101C-US-1
AM102C-US-1 1/2”
3/4”
1” 8
12
16 3.9
3.9
3.9
80-120 °F
3.15 2.7
2.9
3.5 4.4
4.9
6.1 1.6
1.7
1.9 1016
AND
1017
AM100C-UT-1
AM101C-UT-1
AM102C-UT-1 1/2”
3/4”
1” 8
12
16 3.9
3.9
3.9
80-120 °F
3.15 2.9
3.8
3.9 4.8
6.5
7.0 1.8
2.1
2.3 1016
AND
1017
AM100R-US-1
AM101R-US-1
AM102R-US-1 1/2”
3/4”
1” 8
12
16 3.9
3.9
3.9
80-180 °F
3.15 2.7
2.9
3.5 4.4
4.9
6.1 1.6
1.7
1.9
N/A
AM100R-UT-1
AM101R-UT-1
AM102R-UT-1 1/2”
3/4”
1” 8
12
16 3.9
3.9
3.9
80-180 °F
3.15 2.9
3.8
3.9 4.8
6.5
7.0 1.8
2.1
2.3
N/A
*Maximum recommended flow rate.
Connections
-US models: Union Sweat; -UT models: Union
NPT (Female). All other valves are NPT (Female).
*Teflon is a registered trademark of Dupont
APPLICATION INFORMATION:
INSTALLER
NPT UNION
SPECIFICATION:
TEMPERATURE RANGE SELECTION:
Select the correct temperature range for application.
Temperature Range M odel Application
Special low temperature service. (eliminates condensation on Water Closets,
60°F - 100°F (16°C – 38°C) B
greenhouse root feeding, photographic process etc.)
80°F - 120°F (27°C – 49°C) C Anti-scald code valve for domestic hot water service.
100°F - 145°F (38°C – 63°C) STD Domestic hot water and heating applications.
80°F - 180°F (27°C – 82°C) R Baseboard and radiant heat applications. (No temperature lock)
For domestic hot water applications, use only “C” models (80° - 120° F) with maximum 120ºF temperature, or standard models
(100° - 145° F) with the mix temperature upper limit set to 120° F.
NOTE TO INSTALLER: This product should be installed by a qualified individual , in accordance with local codes and ordinances. It is
the responsibility of the installer to properly select, install and adjust these devices as specified in these instructions. For installations,
which require compliance with Building/Mechanical/Plumbing Codes , the appropriate AM-1 Series Valve must be chosen and installed,
and the discharge temperature set and locked acco rding to these instructions. AM-1 Series Models with the following temperature
ranges, 80°F - 120°F and 100°F - 145°F, are ASSE 1016-T AND ASSE 1017 ce rtified, CSA, and IAPMO approved. In addition, these
models comply with the requirements of ASTM F 444, and ASTM F 445. These models shall be used to supply water to tubs, showers,
bathing facilities and other outlets. These va lves should be installed where they will be accessible for cleaning, servicing or adjustment.
For point of use applications use Honey well AM-1 models (ASSE 1016-T certified)
TEMPERATURE SETTING ASSE CERTIFIED MODELS : Set
per table at right. Table is based on 60ºF cold water. For
other cold water temperatures, correct mixed temperature
by 1ºF for every 10ºF deviation from 60ºF, up or down.
Note: Temperatures given in table are AVERAGE VALUES .
Pressure difference between Hot and Cold ports should
not exceed 10 psi.
HOT 100° - 145° F 80º -120ºF
Supply Mixed Water Temperature (F) Mixed Water Temperature (F)
Temperature Position Number Valve Position No.
º F 0 1 2 3 4 0 1 2 3 4
120 96 104 116 117 117 79 86 96 104 116
140 98 106 118 130 137 81 88 98 106 118
160 100 108 120 132 145 83 90 100 108 120
180 102 110 122 134 147 85 92 102 110 122
INSTALLATION ASSE 1016-T APPLICATIONS: These AM-1 models can be installed in any position consistent with the intended use. The
AM-1 shall be installed as shown in the following figure. Check valves, as indicated, may be installed, to prevent migration of hot water into the
cold branch, and cold water into th e hot branch through the AM-1 Valve. Sweat union connections (if used) should be soldered prior to assembly
to the valve, or without the sea ling gasket or optional plastic check valve present. After the joint has cooled, the sealing ga sket and / or check
valves may be installed.
AM SERIES ASSE 1016 CORRECT APPLICATION
INCORRECT APPLICATION
DO NOT USE WHERE FURTHER BLENDING WITH
COLD WATER WILL OCCUR. THIS TYPE OF
INSTALLATION IS PROHIBITED.
2
INSTALLATION OF ASSE 1017 APPLICATIONS:
These AM-1 Series models can be installed in any position consistent with the
intended use. For domestic hot water supply , the valve must be installed as shown in figur es 1.1, 1.2 or 1.3. There shall be no shut-off
valves installed between the cold water line and the cold water c onnection on the AM-1 Series valve. Check valves, as indicated, shall be
installed. A cold water service valve may be installed, as indi cated in figures 1.1, 1.2 or 1.3, between the cold water supply line to the
distribution system and the cold water line supplying both the water heater and the AM-1 Series valve. Sweat union connections (if used)
should be soldered prior to assembly to the valve, or without the sealing gasket or optional check valve present. After the joint has cooled, the sealing
gasket and/ or check valves may be installed.
OPERATION: The AM-1 Series valve provides for automatic operation th rough the use of a thermostatic element in the product. The
element will control the mixing of the hot and cold supply waters to provide a mi xed, tempered, water to connected fixtures. Th is provides
constant water temperature under different working conditions.
ANTI-SCALD & ANTI-CHILL PROTECTION: In domestic hot water applications, loss of either hot or cold water to the AM-1 Series valve
will result in a reduction in flow from the valve to less than .5 GPM within seconds of the loss.
TEMPERATURE SETTING NON-ASSE MODELS : Set per tables below. Line up number on valve cap with arrow on valve body. Each
valve is calibrated at the factory with 160ºF hot and 60ºF cold water. Tables below are based on 60ºF cold water. For other cold water
temperatures, correct mixed temperature by 1ºF for every 10ºF deviation from 60ºF, up or down. Note: Temperatures given in tabl e are
average values.
Pressure difference between Hot and Cold ports should not exceed 10 psi. Valves require a minimum difference of 3°F between the Hot
and Mixed temperatures for proper operation.
HOT
Supply
Temperature 60º - 100ºF
Mixed Water Temperature (F) Valve Position No. 80º - 180ºF (To set down to 80° F move below position 1)
Mixed Water Temperature (F) Valve Position No.
º F 0 1 2 3 4 1 3 5 7 9 11 13 15 17 19 21 23
120 57 69 82 91 98 74 81 90 97 103 110 118 118 118 118 118 118
140 59 71 84 93 100 76 83 92 99 105 112 120 128 136 136 136 136
160 61 73 86 95 102 78 85 94 101 107 114 122 130 138 148 159 159
180 63 75 88 97 104 80 87 96 103 109 116 124 132 140 150 161 180
LIMITING TEMPERATURE RANGE: (Excluding R model)
It is possible to limit the temperature range. To use this feature:
APPLICATION
General Note: There are many more ways to use AM-1 Series valves. T he important thing to remember is that the valve seeks to
maintain a constant temperature at the Mix (M) port. Please consult factory.
Caution: Some low water content boilers require a minimum flow of water whenever the burner is firing in order to avoid operating
problems. This minimum flow rate is often larger than the flow in a single zone. In this case, install a bypass loop or other means
recommended by the boiler manufacturer.
3
SIZING FOR DOMESTIC HOT WATER
Table 1 Fixture Units
Lavatory
Kitchen Sink
Bath
Shower
Clothes Washer
Dish Washer 1
2
2
2
2
1 Table 2
Capacity
Size Fixture Units
1/2”
3/4”
1” 14
22
30 Procedure:
4
SPACE HEATING Boiler must operate at a water temperature higher than the desired temperature in the heating system in order to perform at
maximum effici ency. Example: Radiant floor heating.
CAUTION: DO NOT INSTALL PUMP BETWEEN
CONNECTION “A” AND HEAT SOURCE.
The installation of the pump at this point would result
in NO FLOW through the radiation loop(s).
5
AM-1 SERIES Hard water conditions may result in scale deposits causing binding of internal parts in extreme cases. VALVE Cleaning the internal parts will usually restore the valve to proper operating conditions. In some cases it MAINTENANCE may be necessary to replace the lower assembly. OR ELEMENT REPLACEMENT To clean and/or replace the lower assembly, shut off water and: Calibration of AM-1 Series Valves when testing a pparatus is not available. (Field Calibration) Model Lower Assembly Replacement Kit With handwheel removed, turn stem clockwise as far as possible. Then turn counterclockwise by the amount shown below and install handwheel so that #1 is in-line with red arrow on body. 60º- 100º F (“B”) AM-1-020 RP 3/4 turn 80º-120º F (“C”) AM-1-020 RP 1 turn 100º-145º F AM-1-025 RP 3/4 turn 80°-180° F (“R”) AM-1-025 RP NO BACK OFF SET HANDWHEEL AT # 24 Field calibration is less accurate than calib ration performed on the testing apparatus. SAFETY TEST It is important that the element replacement is done exactly as indicated above to prevent malf unction, temperature FOR range inaccuracies or possible scalding. ANTI-SCALD PROTECTION Field element replacement or exchange does not guarantee accurate fact ory calibration and the AM-1 valve may be off by a few degrees. To test the calibration, se t position 1 marked on the hand wheel over the raised dot or arrow on the valve body; run water for two minutes and m easure the temperature with a thermometer. If the measured temperature does not agree with the temperature shown in colu mn 1 of the tables on page 3, reposition the hand wheel (without disturbing the se tting of the spindle) so that the number shown on the table lines up with the dot or arrow. Example: You have an AM 101C-1. The supply hot temperature is 160ºF. The thermometer reads 90ºF. The table says that for 90ºF the hand wheel number should be 1. Therefore, lift the hand wheel off the spindle and turn it until the dot or arrow on the body is at the number 1 marking, then reinstall the hand wheel. Note: If you do not know the exact te mperature of the hot water, assume t hat it is 160ºF when using the table on page 1. If the valve is used as an anti-scald device, the mix temperature must be verified with a thermometer. Please consult the factory if you need further assistance. HONEYWELL Water Solutions 65 Access Rd. Warwick, RI 02886 Tel (800) 247 - 2919 http://customer.honeywell.com Fax (800) 777 – 2726 Copyright HONEYWELL 6