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Land Rover Anti Lock Control Traction Control Rover Manual

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    							COMPONENT LOCATIONS - 4.0L
    NOTE: RHD shown, LHD similar
    Brake booster1
    Vacuum pump relay2
    Vacuum pump3
    Vacuum pipe connections to vacuum pump and
    inlet manifold
    4
    Check valve5
    Vacuum pipe connection to brake booster6
    Vacuum pipes7
    (G421077) Technical Training128
    Lesson 2 – ChassisBrake Booster 
    						
    							COMPONENT LOCATIONS - 4.4L
    NOTE: LHD shown, RHD similar
    Vacuum pump relay1
    Brake booster2
    Vacuum pump3
    Vacuum pipe connection to brake booster4
    Check valve5
    Vacuum pipe connection to vacuum pump6
    Vacuum pipes7
    Vacuum pipe connection to inlet manifold8
    Brake BoosterLesson 2 – Chassis
    129Technical Training (G421077) 
    						
    							COMPONENT LOCATIONS - 2.7L DIESEL
    NOTE: LHD shown
    Vacuum pump1
    Brake booster2
    Vacuum pipe connection to brake booster
    (includes check valve)
    3
    Vacuum pipe connection to vacuum pump4
    Vacuum pipes5
    (G421077) Technical Training130
    Lesson 2 – ChassisBrake Booster 
    						
    							GENERAL
    Power assistance for the brakes is provided by a vacuum
    operated brake booster. On petrol models, the vacuum
    is produced by the intake manifold and an electric
    vacuum pump. On diesel models, the vacuum is
    produced by an engine driven vacuum pump.
    VACUUM PIPES
    Plastic vacuum pipes connect the brake booster to the
    vacuum source. Check valves are incorporated into the
    vacuum pipes. On petrol models there are two in-line
    check valves, to maintain the vacuum in the brake
    booster when the throttle is open and the vacuum pump
    is not running, and prevent fuel vapor entering the brake
    booster. On diesel models there is a single check valve
    integrated into the vacuum pipe connection with the
    brake booster, to maintain the vacuum in the brake
    booster when the vacuum pump is operating at less than
    the optimum.
    BRAKE BOOSTER
    The brake booster is installed in the driver side of the
    engine compartment, on the engine bulkhead.
    The brake booster is a dual diaphragm unit with a boost
    ratio of 7.0 : 1. The input push rod is connected to the
    brake pedal. The output push rod locates in the primary
    piston of the brake master cylinder. A vacuum pipe,
    installed in a grommet in the front face of the housing,
    connects the brake booster to the intake manifold and
    electric vacuum pump (petrol models) or the engine
    driven vacuum pump (diesel models).
    Brake BoosterLesson 2 – Chassis
    131Technical Training (G421077) 
    						
    							VACUUM PUMP (4.0L AND 4.4L)
    Anti-vibration mount1
    Pump cover2
    Vacuum pump inlet3
    Rubber shroud for exhaust port4
    Motor cover5
    Electrical connector6
    On petrol models the electric vacuum pump supplements
    the main vacuum supply from the engine manifold.
    The vacuum pump is installed on a mounting bracket
    in the front left corner of the engine compartment. Two
    anti-vibration mounts on the vacuum pump are located
    on studs on the mounting bracket and secured with nuts.
    The vacuum pump consists of a radial vane pump driven
    by an electric motor. The rotor and vanes of the pump
    are made from a self-lubricating carbon based material.
    A stub pipe is installed in the inlet of the pump to
    provide a connection point for the vacuum pipe from
    the brake booster. A second stub pipe, which is covered
    by a rubber shroud, is installed in the outlet from the
    pump.
    Operation of the vacuum pump is controlled by the
    Engine Control Module (ECM), which uses the brake
    vacuum pump relay in the Battery Junction Box (BJB)
    to switch power to the vacuum pump. The ECM controls
    the time for which the vacuum pump is switched on and
    has in-built safeguards to protect the pump from overuse,
    e.g. continuous running is not allowed so a minimum
    delay time is specified between applications.
    (G421077) Technical Training132
    Lesson 2 – ChassisBrake Booster 
    						
    							VACUUM PUMP (2.7L DIESEL)
    Vacuum connection (not used)1
    Vacuum connection for brake booster2
    Drive dog3
    Seal4
    Oil inlet port5
    Oil return/air vent6
    A vacuum pump is installed on diesel models as the air
    inlet system does not produce sufficient vacuum for
    satisfactory operation of the brake booster.
    The vacuum pump is a radial vane pump which is
    attached to the rear of the RH cylinder head and driven
    at half engine speed by the exhaust camshaft. The
    vacuum pipe from the brake booster connects to an
    elbow on the rim of the vacuum pump.
    The vacuum pump is lubricated and cooled by engine
    oil supplied to a port in the front face of the vacuum
    pump from a gallery in the cylinder head. The oil return
    is through a vent in the front face of the pump into a
    drain cavity in the cylinder head. Air extracted from the
    brake booster is vented into the drain cavity with the
    returning engine oil.
    Brake BoosterLesson 2 – Chassis
    133Technical Training (G421077) 
    						
    							VACUUM PUMP CONTROL DIAGRAM (4.0L AND 4.4L)
    NOTE: A = Hardwired connection
    Battery1
    Fuse 24E, battery junction box2
    Vacuum pump relay3
    Vacuum pump4
    Engine control module5
    (G421077) Technical Training134
    Lesson 2 – ChassisBrake Booster 
    						
    							New Product Introduction
    2005.0 Discovery 3
    Description and Operation
    Technical Training en 05/2004 
    						
    							To the best of our knowledge, the illustrations, technical information, data and descriptions in this issue were correct at the time
    of going to print. The right to change prices, specifications, equipment and maintenance instructions at any time without notice
    is reserved as part of our policy of continuous development and improvement for the benefit of our customers.
    No part of this publication may be reproduced, stored in a data processing system or transmitted in any form, electronic,
    mechanical, photocopy, recording, translation or by any other means without prior permission of Premier Automotive Group.
    No liability can be accepted for any inaccuracies in this publication, although every possible care has been taken to make it as
    complete and accurate as possible.
    Copyright ©2004 
    						
    							PAGE
    Lesson 1 – General Information
    Lesson 2 – Chassis
    9Objectives....................................................................................................................................................
    11Front  Suspension........................................................................................................................................
    12GENERAL......................................................................................................................................................................
    13DAMPER  MODULE  -  AIR  SUSPENSION..................................................................................................................
    15DAMPER MODULE - COIL SPRING SUSPENSION.................................................................................................
    17ANTI-ROLL  BAR..........................................................................................................................................................
    18UPPER  CONTROL  ARM..............................................................................................................................................
    20LOWER  CONTROL  ARM............................................................................................................................................
    21WHEEL KNUCKLE, HUB AND BEARING ASSEMBLY.........................................................................................
    23Rear Suspension..........................................................................................................................................
    24GENERAL......................................................................................................................................................................
    25DAMPER  MODULE  -  AIR  SUSPENSION..................................................................................................................
    27DAMPER MODULE - COIL SPRING SUSPENSION.................................................................................................
    29ANTI-ROLL  BAR..........................................................................................................................................................
    30UPPER  CONTROL  ARM..............................................................................................................................................
    31LOWER  CONTROL  ARM............................................................................................................................................
    32WHEEL KNUCKLE, WHEEL HUB AND BEARING ASSEMBLY..........................................................................
    34Wheels  and  Tires........................................................................................................................................
    34GENERAL......................................................................................................................................................................
    34WHEELS........................................................................................................................................................................
    34TIRES..............................................................................................................................................................................
    37TIRE  PRESSURE  MONITORING  SYSTEM  (TPMS).................................................................................................
    Table of Contents
    3Technical Training  
    						
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