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Land Rover Defender 00my Owners Handbook Rover

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    							Workshop maintenance
    148 AIR CONDITIONING COMPRESSOR
    DRIVE BELT
    V8 engine
    Check the belt deflection with thumb pressure,
    mid-way between the compressor and
    fan/water pump pulley. Movement should be
    approximately 4 mm to 6 mm (0.16 to 0.25
    in). If adjustment is necessary;
    ·Turn the starter switch to position 0 and
    disconnect the battery negative lead.
    ·Slacken the two compressor mounting
    bracket clamp bolts (3).
    ·Slacken the pivot bolt (4) in the centre of
    the bracket.
    ·Move the compressor towards/away from
    the engine, to decrease/increase the
    tension as required.
    WARNING
    DO NOT lever, or apply pressure to the
    compressor, as this could cause permanent
    damage.
    ·Tighten the clamp bolts (3).
    ·Tighten the pivot bolt (4).
    ·Check tension.
    ·Connect the battery, run the engine for five
    minutes at a fast idle and then switch off.
    ·Re-check the belt tension. 
    						
    							Workshop maintenance
    149 FAN BELT
    V8 engine (with air conditioning)
    On vehicles fitted with air conditioning, a
    tensioner pulley is fitted. Check the belt
    deflection with thumb pressure, mid-way
    between the fan and crankshaft pulleys, on the
    side opposite the tensioner pulley. Movement
    should be approximately 4 mm to 6 mm (0.16
    to 0.25 in). If adjustment is necessary;
    ·Turn the starter switch to position 0 and
    disconnect the battery negative lead.
    ·Slacken the tensioner pulley pinch bolt (2).
    ·Move the pulley to the left/right to
    increase/decrease tension.
    ·Tighten the pulley pinch bolt.
    ·Connect the battery, run the engine for five
    minutes at a fast idle and then switch off.
    ·Re-check the belt tension. 
    						
    							Workshop maintenance
    150 MAIN GEARBOX OIL RENEWAL
    WARNING
    For safety, DO NOT work underneath the
    vehicle unless it is safely parked with the
    wheels chocked, or is supported by heavy
    duty stands.
    Extreme care should be taken when draining
    gearbox oil, it may be hot and cause severe
    scalding.
    Ensure the vehicle is parked on firm, level
    ground and chock the wheels. Place a suitable
    container under the gearbox to catch the used
    oil.
    NOTE:On some models, to access the main
    gearbox drain and fill plugs, it will be
    necessary to remove the rear section of the
    engine undertray - see Engine undertray,
    earlier in this section.
    ·Clean the area surrounding the drain plug
    (2) and filler level plug (3), to prevent
    contamination of the gearbox.
    ·Remove the drain plug (2) and allow the
    oil to drain completely.
    ·Clean and refit the drain plug.
    ·Remove the filler level plug (3) and inject
    the correct grade of oil (see General data)
    until it begins to run from the hole.
    WARNING
    Use only NEW oil - DO NOT use oil
    previously drained from the system.
    ·Clean and refit the filler level plug.
    ·Wipe any surplus oil from the area and
    remove the wheel chocks. 
    						
    							Workshop maintenance
    151 TRANSFER GEARBOX OIL RENEWAL
    WARNING
    For safety, DO NOT work underneath the
    vehicle unless it is safely parked with the
    wheels chocked, or is supported by heavy
    duty stands.
    Extreme care should be taken when draining
    gearbox oil, it may be hot and cause severe
    scalding.
    Ensure the vehicle is parked on firm, level
    ground and chock the wheels. Place a suitable
    container under the gearbox to catch the used
    oil.
    ·Clean the area surrounding the drain plug
    (2) and filler level (3) plug, to prevent
    contamination of the gearbox.
    ·Remove the drain plug (2) and allow the
    oil to drain completely.
    ·Clean and refit the plug with a new
    washer.
    ·Remove the filler level plug (3) and inject
    the correct grade of oil (see General data)
    until it begins to run from the hole.
    WARNING
    Use only NEW oil - DO NOT use oil
    previously drained from the system.
    ·Clean and refit the filler level plug.
    ·Wipe any surplus oil from the area and
    remove the wheel chocks. 
    						
    							Workshop maintenance
    152 FRONT/REAR AXLE OIL RENEWAL
    WARNING
    For safety, DO NOT work underneath the
    vehicle unless it is safely parked with the
    wheels chocked, or is supported by heavy
    duty stands.
    Extreme care should be taken when draining
    axle oil, it may be hot and cause severe
    scalding.
    NOTE:A front axle is illustrated, but the
    procedure is the same for both axles.
    Ensure the vehicle is parked on firm, level
    ground and chock the wheels. Place a suitable
    container under the axle to be drained to catch
    the used oil.
    ·Clean the area surrounding the drain plug
    (2) and filler level plug (3), to prevent
    contamination of the axles.
    ·Remove the drain plug (2) and allow the
    oil to drain completely.
    ·Clean and refit the drain plug.
    ·Remove the filler level plug (3) and inject
    the correct grade of oil (see General data)
    until it begins to run from the hole.
    WARNING
    Use only NEW oil - DO NOT use oil
    previously drained from the system.
    ·Clean and refit the filler level plug.
    ·Wipe any surplus oil from the area and
    remove the wheel chocks. 
    						
    							Workshop maintenance
    153 BRAKE PAD, DISC AND CALIPER CHECK
    If the vehicle is being operated in arduous
    conditions, especially when deep mud and/or
    wading situations are regularly encountered,
    the condition of the brake pads, discs and
    calipers should be checked at least weekly, if
    not even more frequently.
    Hydraulic disc brakes are fitted to the front
    and rear wheels, they are self adjusting and
    therefore, no provision for manual adjustment
    is made.
    ·Check the thickness of the brake pads,
    which should not be less than 3mm
    (0.125 in).
    ·Check for uneven brake pad wear.
    ·Check for oil contamination on the brake
    discs and pads.
    ·Check condition of the brake discs for
    wear and/or corrosion.
    ·Check the brake calipers for any leaking
    brake fluid.
    If necessary, any replacement or rectification
    of discs, brakes or calipers, should be carried
    out by a qualified dealer. 
    						
    							Workshop maintenance
    154 HANDBRAKE CHECK/ADJUSTMENT
    WARNING
    For safety, DO NOT work underneath the
    vehicle unless it is safely parked with the
    wheels chocked, or is supported by heavy
    duty stands.
    Ensure the vehicle is parked on firm, level
    ground and chock the wheels.
    If the parking brake movement is excessive,
    adjust as follows:
    ·Raise one rear wheel clear of the ground
    and ensure it is supported securely with
    an axle stand.
    ·Release the handbrake.
    ·Tighten the adjusting bolt (3) until brake
    drum will not rotate (by hand).
    ·Further tighten the adjusting bolt to a
    torque of 25 Nm (18 lbf/ft) to ensure that
    the brake drum is locked - if this is not the
    case, consult a Land Rover dealer.
    ·Finally, slacken the adjusting bolt by
    turning it 1.5 turns anti-clockwise.
    The brake drum should now be free to rotate,
    and the brakes shoes correctly adjusted.
    PROPELLER SHAFT LUBRICATION
    ·Clean all the grease nipples on the front
    and rear propshaft universal joints (1).
    Charge a low pressure hand grease gun
    with the recommended grade of grease
    (see General data) and apply to the
    grease nipples (2).
    WARNING
    Any additional greasing of the propshaft
    MUST be carried out by a qualified dealer. 
    						
    							155
    SECTION 6
    General data
    Section Contents Page
    Lubricants & fluids 157..................................
    Capacities 159................................................
    Engine data 160..............................................
    Steering 161...................................................
    Electrical system 161......................................
    Replacement bulbs 161..................................
    Dimensions 162.............................................
    Off-road performance 163..............................
    Towing weights 164.......................................
    Vehicle weights 164........................................
    Fuel consumption 167....................................
    Wheels & tyres 168........................................ 
    						
    							156 
    						
    							General data
    157 LUBRICANTS AND FLUIDS
    Recommendations for all climates and conditions.
    COMPONENTS AMBIENT TEMPERATURE°C
    Specification SAE -30 -20 -10 0 10 20 30 40 50
    Petrol engine sump
    Oils must meet 5W/30
    RES.22.OL.G4 or 5W/40, 5W/50
    ACEA A2:96 10W/30
    or API service levels SG or SH 10W/40,
    10W/50
    10W/60
    Td5 diesel engine sump 5W/30
    5W/40, 5W/50
    Oil to meet
    ACEA A1.98 & B1.98
    Tdi diesel engine sump 5W/30
    5W/40, 5W/50
    Diesel oils meeting
    RES 22.OL.PD2 or 10W/30
    ACEA B2:96 (or API CE) 10W/40
    10W/50
    15W/40
    Main gearbox
    Texaco MTF94
    Transfer gearbox
    Texaco Multigear 75W 90R
    Final drive units
    Molytex 90W EP
    Power steering
    ATF M2C 33 (F or G) or L
    ATF Dexron II D, II E or III 
    						
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