Lawn Mower 8211-7060-10 85 Combi, 95 Combi, 105 Combi For Mountfield 2000 And 4000 Series Instruction Manual

							85 Combi, 95 Combi, 105 Combi for
8211-7060-10
INSTRUCTIONS FOR USE
MODE D’EMPLOI
GEBRUIKSAANWIJZING
GEBRAUCHSANWEISUNG
ИНСТРУКЦИЯ ПОЛЬЗОВАТЕЛЯEN .... 5
FR... 10
NL ... 15
DE .. 20
RU .. 25
Mountfield 2000 and 4000 series 
						

							2
125 Combi Pro
2000-series, 4000-series 4WD
ABC(D)
90°
A
B C
4000-series 2WD
GF E
PP Q
Q
45 Nm
R
3
5 
71
4
6 
82 
						

							3
4000-series 4WD
2000-series
16”
4000-series 2WD
17”
11
13
159 
12
14
1610  
						

							4
1/3
19
 
 17
20
  18  
						

							5
ENGLISHEN
1 GENERAL
This symbol indicates WARNING. Seri-
ous personal injury and/or damage to 
property may result if the instructions 
are not followed carefully.
You must read these instructions for use 
and the machine’s safety instructions 
carefully.
1.1 SYMBOLS
The following symbols appear on the machine. 
They are there to remind you of the care and atten-
tion required in use.
This is what the symbols mean:
Warning!
Read the instruction manual and the safety 
manual before using the machine.
Warning!
Do not insert your hands or feet under the 
cover when the machine is in operation.
Warning!
Watch out for discarded objects. Keep on-
lookers away.
Warning!
Before starting repair work, remove the 
spark plug cable from the spark plug.
1.2 REFERENCES
1.2.1 Figures
The figures in these instructions for use are num-
bered 1, 2, 3, etc. 
Components shown in the figures are marked A, B, 
C, etc.
A reference to component E in figure 5 is written 
“5:E”.
1.2.2 Headings
The headings in these instructions for use are num-
bered in accordance with the following example:
“2.3.2” is a subheading to “2.3” and is included un-
der this heading.
When referring to headings, only the number of the 
heading is normally specified. E.g. “See 2.3.2”.
2 DESCRIPTION
2.1 GENERAL
The cutting deck is intended for use on GGP’s 
front mowers according to the table below.
The cutting deck is supplied in one of the follow-
ing versions:
• With manual adjustment of cutting height.
• With electrical adjustment of cutting height.
2.2 CONTROLS
2.2.1 Cutting height adjustment
The cutting height can be adjusted between 25 and 
85 mm. 
Electrical cutting height adjustment
The setting can be adjusted infinitely variably us-
ing a switch on the machine.
Manual cutting height adjustment
The setting can be adjusted to a number of fixed 
positions using the lever. See fig. 2.
2.2.2 Incline forwards
The rear section of the cutting deck can be raised 
12 mm by moving the two pins down one hole 
from the basic setting. See fig. 2.
2.2.3 Rear mounting
The cutting deck’s rear section is secured with the 
pins in fig. 2.
2.2.4 Mounting in implement lifter
The deck is mounted in the implement lifter with a 
chain and snap hooks. 
One snap hook is intended for the working position 
and can be moved in the chain links to set the lift-
ing force. See fig. 10.
The other snap hook is intended for the washing 
position.
Cutting deck 2000-series 4000-series
85 Combi X
95 Combi X X
105 Combi X X 
						

							6
ENGLISHEN
3 ASSEMBLY
3.1 MACHINES WITH FIXED DECK 
CONNECTIONS
Example of fixed deck connections, see 3:C and 
4:G.
1. Place the deck in position in front of the ma-
chine.
2. Check that the deck mounts are installed on the 
machine as follows.
4000-series 2WD
:
• Deck mount (4:G).
• Washer (4:F).
• Lock pin (4:E).
4000-series 4WD, 2000-series
:
• Washer (3:D). Only machines up to and in-
cluding 2006.
• Deck mount (3:C).
• Washer (3:B).
• Circlip (3:A).
3. Remove pins and washer (2:C, 2:D).
4. Screw the arms into each other. See fig. 5. 
5. Set the maximum cutting height.
6. Fit the belt on to the machine pulley.
7. Perform the cutting deck basic setting. See 3.4.
8. Tension the belt as follows.
4000-series 2WD
:
Tension the belt with the belt idler. The belt 
idler should be on the left side of the belt 
viewed from the driver’s position. See fig. 10.
4000-series 4WD
:
Grip the belt tensioner’s lever with your left 
hand. Pull the lever and apply the tensioner to 
the outside of the belt with your right hand. See 
fig.9.
2000-series
:
Tension the belt with the belt idler. The belt 
idler should be on the inside of the belt and pull 
out to the left (viewed from the driver’s posi-
tion). See fig. 11.
9. Suspend the unit in the implement lifter. See fig. 
13.
10.If the deck has electrical cutting height adjust-
ment, connect the cable to the machine’s front 
right socket. See fig. 16.
3.2 MACHINES WITH QUICK CON-
NECTIONS
Example of quick connections, see fig. 12.
1. Place the deck in position in front of the ma-
chine.
2. Check that the quick connections are fitted to 
the machine according to their supplied sepa-
rate instruction.3. Check that the deck arms are screwed into place 
in the quick connections. If this is not the case, 
screw them into place. See fig. 12.
4. Set the maximum cutting height.
5. Set the quick connections in their rear positions. 
See their supplied separate instruction.
6. Fit the belt on to the machine pulley.
7. Tension the belt as follows.
4000-series 2WD
:
Tension the belt with the belt idler. The belt 
idler should be on the left side of the belt 
viewed from the driver’s position. See fig. 10.
4000-series 4WD
:
Grip the belt tensioner’s lever with your left 
hand. Pull the lever and apply the tensioner to 
the outside of the belt with your right hand. See 
fig.9.
2000-series
:
Tension the belt with the belt idler. The belt 
idler should be on the inside of the belt and pull 
out to the left (viewed from the driver’s posi-
tion). See fig. 11.
8. Set the quick connections in their front posi-
tions. See their supplied separate instruction.. 
9. Suspend the unit in the implement lifter. See fig. 
13.
10.Perform the cutting deck basic setting. See 3.4.
11.If the deck has electrical cutting height adjust-
ment, connect the cable to the machine’s front 
right socket. See fig. 16.
3.3 TYRE PRESSURE
Adjust the tyre pressures according to the table be-
low.
3.4 BASIC SETTING
In order for the cutting deck to cut optimally, the 
correct basic setting is required. The deck is in the 
basic setting when its rear edge is 5 mm above its 
front edge. This means that the deck is inclined 
forwards.
Move the deck to the basic setting by lifting and 
securing as follows.
On machines with 17” wheels:
 Install the washers 
and the pins in the top hole. See fig. 14.
On machines with 16” wheels:
 Install the washers 
and the pins in the middle hole. See fig. 15.MachinePressure (bar/psi)
Front Rear
4000-series 0,6/9 0,4/6
2000-series 0,4/6 1,2/17 
						

							7
ENGLISHEN
4 USING THE MACHINE
Check that the grass that is to be cut is 
completely free of foreign objects such 
as stones etc.
4.1 CUTTING HEIGHT
The best cutting results are achieved when the 
when the top third of the grass is cut off. I.e. 2/3 of 
the length of the grass remains. See fig. 14.
If the grass is long and has to be cut significantly, 
cut twice using different cutting heights.
Do not use the lowest cutting heights if the lawn 
surface is uneven. This would entail a risk of the 
blades being damaged against the surface and the 
lawn’s top layer of soil being removed.
4.2 INCLINE
The cutting deck’s rear section can be lifted so that 
the deck has a greater forward incline than that 
provided by the basic setting. This incline affects 
the cutting results as follows.
4.2.1 Basic setting
When the deck is in the basic setting, the best 
mulching effect and good dispersion of the cut 
grass are achieved. The basic setting is recom-
mended for normal grass. See 3.5.
4.2.2 Greater inclination
When the cutting deck is inclined forwards, the 
“Multiclip” effect is reduced while the cut grass is 
dispersed better.
Inclining forwards is recommended for thicker 
grass.
4.3 MOWING ADVICE
In order to achieve optimum mowing results, fol-
low the advice below:
• Cut frequently.
• Run the engine at full throttle.
• The grass should be dry.
• Use sharp blades.
• Keep the underside of the cutting deck clean.
4.4 COMPOSTING/REAR EJECTION
The deck can cut grass in two ways:
• Compost the grass into the lawn.
• Eject the grass behind the deck.
The deck is set for composting on delivery. In or-
der to eject the grass behind the deck, the plug in 
fig. 18 must be removed. 
Set the deck in cleaning or service position in order 
to remove/install the plug.
5 MAINTENANCE
5.1 PREPARATION
All service and all maintenance must be carried out 
on a stationary machine with the engine switched 
off.
Prevent the machine from rolling by al-
ways applying the parking brake.
Stop the engine.
Prevent unintentional starting of the 
engine by disconnecting the spark plug 
cable from the spark plug and remov-
ing the ignition key. 
5.2 WASHING POSITION
1. Activate the parking brake.
2. Set the implement lifter in transport position.
3. Set the highest cutting height.
4. Detach the rear section of the deck on the right 
and left-hand side as follows:
A. Lift up the left-hand rear section of the deck 
slightly to reduce the load from the cotter pin.
B. Remove pins and washer. See fig. 2.
C. Remove the right-hand cotter pin and washer in 
the same way.
5. Grip the front edge of the deck and lift up. Hook 
on the chain so that the deck is pointing diago-
nally upwards. See fig. 16.
It is absolutely forbidden to start the 
engine when the deck is in the washing 
position.
6. Lower the deck to the ground in reverse order 
after the corrective actions have been carried 
out. Reset the deck according to “3”.
5.3 SERVICE POSITION
5.3.1 Machines with fixed deck connec-
tions
1. Activate the parking brake.
2. If the deck has electrical cutting height adjust-
ment, disconnect the cable from the machine. 
See fig. 13.
3. Set the maximum cutting height.
4. See fig. 2. Detach the rear section of the deck on 
the right and left-hand side as follows:
A. Lift up the left-hand rear section of the deck 
slightly to reduce the load from the cotter pin.
B. Remove pins and washer. 
C. Remove the right-hand cotter pin and washer in 
the same way. 
						

							8
ENGLISHEN
5. Release the belt tension as follows:
4000-series 2WD
:
Remove the tensioner from the belt. See fig. 10.
4000-series 4WD
:
Grip the belt tensioner’s lever with your left 
hand. Pull the lever and remove the tensioner 
with your right hand. See fig. 9.
2000-series
:
Remove the tensioner from the belt. See fig. 11.
6. Force the belt off the machines’s pulley.
7. Grip the front edge of the deck and lift up. Lift 
until the deck is completely vertical and rest the 
rear edge on the ground. See fig. 20.
8. Lower the deck to the ground in reverse order 
after the corrective actions have been carried 
out. Reset the deck according to 3.2.
5.3.2 Machines with quick connections
1. Activate the parking brake.
2. If the deck has electrical cutting height adjust-
ment, disconnect the cable from the machine. 
See fig. 13.
3. Set the maximum cutting height.
4. See fig. 2. Detach the rear section of the deck on 
the right and left-hand side as follows:
A. Lift up the left-hand rear section of the deck 
slightly to reduce the load from the cotter pin.
B. Remove pins and washer. 
C. Remove the right-hand cotter pin and washer in 
the same way.
5. Set the quick connections in their rear positions. 
See their supplied separate instruction.
6. Release the belt tension as follows.
4000-series 2WD
:
Remove the tensioner from the belt. See fig. 10.
4000-series 4WD
:
Grip the belt tensioner’s lever with your left 
hand. Pull the lever and remove the tensioner 
with your right hand. See fig. 9.
2000-series
:
Remove the tensioner from the belt. See fig. 11.
7. Force the belt off the deck’s pulley.
Check that the quick connections are in 
their front positions before raising the 
deck. Otherwise there is a risk of crush-
ing injuries.
8. Set the quick connections to their front posi-
tions, see separate instructions.
9. Grip the front edge of the deck and lift up. Lift 
until the deck is completely vertical and rest the 
rear edge on the ground. See fig. 20.
10.Lower the deck to the ground in reverse order 
after the corrective actions have been carried out. 
Reset the deck according to 3.3.
5.4 CLEANING
The underside of the deck must be cleaned after 
each use. 
Set the deck in washing position. 
Clean the underside of the deck carefully. Use wa-
ter and a brush.
When the surfaces are completely dry and clean, 
touch up the paintwork. Use durable yellow paint 
intended for metal outdoors.
5.5 BLADES
5.5.1 Safety
To reduce the risk of accidental injury in the event 
of a collision and to protect important parts in the 
cutting deck, a force limiter is integrated as fol-
lows.
• Shear bolts between blades and blade bar.
• Torque limiting between gear wheels and blade 
shaft.
• Possibility of positive drive belt slipping on the 
plastic gear wheels.
5.5.2 Replacing blades
Wear protective gloves when changing 
blade(s) to avoid cutting yourself.
Check that the blades are always sharp. 
This produces the best cutting results. The blades 
should be replaced once a year.
Always check the blades after a collision. If the 
blade system has been damaged, defective parts 
should be replaced.
Always use genuine spare parts. Non-
genuine spare parts can entail a risk of 
injury, even if they fit the machine.
The blades are replaceable. When replac-
ing, both blades on the same blade bar must be re-
placed to avoid imbalance.
Attention!
Note the following when reassembling:
• The blades and blade bar must be installed as in 
fig 6.
• The blades can be turned 1/3 of a turn in their 
mountings. Select positions so that the blades 
are offset 90° from each other. See “5.5.3” be-
low.
Tightening torque: 
Screws (6:P) - 45 Nm
Shear bolts (6:Q) - 9.8 Nm
In the event of a collision, the shear bolts (6:Q) can 
break and the blades bend back. If this has hap-
pened, install genuine shear bolts and tighten as 
above. 
						

							9
ENGLISHEN
5.5.3 Synchronising, blades
The deck has synchronised blades.
If one of the blades has struck a solid object (e.g. a 
stone), the synchronisation may be altered. This 
entails a risk of the blades colliding with each oth-
er.
Correctly synchronised blades must be offset 90° 
from each other. See fig. 7.
Always check synchronisation after a collision.
If the blades are not synchronised, one or more of 
the following faults may have occurred in the cut-
ting deck:
• The positive drive belt has slipped on the gear 
wheels.
• Torque limiting between gear wheels and blade 
shaft has deployed. The arrows in fig. 8 must be 
opposite each other for an intact deck. When 
torque limiting has deployed, the arrows are not 
opposite each other.
• The blade member is incorrectly installed on 
the blade shaft. Can be installed in three differ-
ent positions. See 6:R.
In the event of incorrect synchronisation according 
to the two first alternatives, contact an authorised 
GGP workshop for repair.
6 SPARE PARTS
GGP genuine spare parts and accessories are de-
signed specifically for GGP machines. Please note 
that ‘non-genuine’ spare parts and accessories 
have not been checked or approved by GGP:
The use of such parts and accessories 
can affect the function and safety of the 
machine. GGP accepts no responsibility 
for damage or injuries caused by such 
products.
7 DESIGN REGISTRATION
This product or parts thereof is covered by the fol-
lowing design registration:
EG 000503107
GGP reserves the right to make alterations to the 
product without prior notification. 
						

							10
FRANÇAISFR
1 GÉNÉRALITÉS
Ce symbole est un AVERTISSEMENT. 
Risque de blessure ou de dégât matériel 
en cas de non-respect des instructions.
Lire attentivement les instructions et les 
consignes de sécurité avant d’utiliser la 
machine.
1.1 SYMBOLES
Les symboles suivants figurent sur la machine. Ils 
attirent votre attention sur les dangers d’utilisation 
et les mesures à respecter.
Explication des symboles:
Attention! 
Lire le mode d’emploi et le manuel de sé-
curité avant d’utiliser la machine.
Attention! 
Ne pas mettre les mains ou les pieds sous 
la machine en fonctionnement.
Attention! 
Attention aux projections. Travailler à une 
distance suffisante de toute présence.
Attention!
Avant toute réparation, débrancher le câ-
ble d’alimentation de la bougie.
1.2 RÉFÉRENCES
1.2.1 Numérotation
Dans les instructions qui suivent, les figures sont 
numérotées 1, 2, 3, etc.
Les composants illustrés sont indiqués par A, B, C, 
etc.
Une référence renvoyant à l’élément E de la figure 
5 sera indiquée « 5:E ».
1.2.2 Titres
Les titres sont numérotés selon l’exemple suivant:
« 2.3.2 » est un sous-titre de « 2.3 ».
En principe, lorsqu’on renvoie à un titre, seul son 
numéro est indiqué, par ex. « Voir 2.3.2 ».
2 DESCRIPTION
2.1 GÉNÉRALITÉS
Le plateau de coupe est conçu pour les tondeuses 
GGP à plateau monté à l’avant (voir tableau ci-
dessous).
Deux versions sont disponibles:
• Avec réglage manuel de la hauteur de coupe.
• Avec réglage électrique de la hauteur de coupe.
2.2 COMMANDES
2.2.1 Réglage hauteur de coupe
La hauteur de coupe se règle de 25 à 85 mm.
Réglage électrique de la hauteur de coupe
La hauteur de coupe se règle en continu grâce au 
commutateur situé sur la machine.
Réglage manuel de la hauteur de coupe
Un levier permet de régler la hauteur de coupe sur 
plusieurs positions (voir fig. 2).
2.2.2 Inclinaison vers l’avant
La partie arrière du plateau de coupe peut être re-
haussée de 12 mm en plaçant les deux goupilles un 
trou plus bas que la position d’origine (voir fig. 2).
2.2.3 Montage à l’arrière
La partie arrière du plateau de coupe est fixée à 
l’aide des deux goupilles illustrées à la fig. 2.
2.2.4 Montage du dispositif de levage des 
accessoires
Le plateau est monté dans le dispositif de levage à 
l’aide d’une chaîne et de crochets à ressort. 
L’un des crochets est prévu pour la position de tra-
vail et peut être fixé sur divers maillons de la chaî-
ne pour régler la force de levage (voir fig. 10).
L’autre crochet à ressort sert à la position de net-
toyage.
Plateau de coupe 2000-series 4000-
series
85 Combi X
95 Combi X X
105 Combi X X