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Lyman Sizer And Lubricator Instructions Manual

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Page 1

#4500 BULLET SIZER &
LUBRICATOR
Assembly
Your new #4500 Bullet Sizer and Lubricator
has been fully assembled at the factory,
However, to facilitate packaging and shipping,
the handle has been dismounted. Installation of
the handle is quick and easy - simply align the
handle with the link (Figure 21) and turn in the
handle until it stops. No other assembly steps
are required.
NOTE: Lyman’s #4500 is intended only for the
sizing and lubrication of bullets cast of lead -
tin - antimony alloy and the...

Page 2

Removing the Sizing Die
If you wish to remove the sizing die, unscrew the die retaining nut. Place your flat box
wrench (on its edge) under the push rod and on top of the knockout link. Holding the wrench
in this position as you pull up on the operating handle will eject the sizing die.
Inserting Lubricant
Lyman Bullet Lubricant is recommended for use in your new Sizer and Lubricator. The
lubricant is supplied specifically moulded to fit the reservoir of the #4500 tool.
Figure 23shows how to insert a...

Page 3

ing grease, lower the threaded push rod adjustment screw shown in Figure 24. Repeat the
adjustment, a little at a time, until the driving bands are sized and all the grooves between
them are properly filled with lubricant.
Care should be used when adjusting depth to insure that the lube does not run over onto the
nose of the bullet. When the setting is correct, tighten the adjusting screw lock nut and pro-
ceed with your sizing and lubricating.
Note:Do not operate in cold weather or until lubricant has...

Page 4

#4500 LUBRICATOR/SIZER
Key  Part Description  Part #
Key  Part Description  Part #
1Lubricant Reservoir Cover 2990598
2Pressure Nut 2990146
3O-Ring (2) 2990689
4Ram 2745818
5Set Screw 2990622
6Body Casting 2990594
7Retaining Screw for Heater 7990121
8Lubricant Heater 110V* 2745896
8Lubricant Heater 220V* 2745898
9Pressure Screw 2990559
10 Adjusting Screw 2745807
11 Adjusting Screw Locknut 2745808
12 Push Out Rod 2990306
13 Spring Washer (3) 2990202
14 Hex Head Bolt (3) 2990620P15 Gas Check Seater...

Page 5

1
2
3
4
5
Installing
Gas check
Seater
#450 LUBRICATOR/SIZER
1Lubricant Reservoir Cover* 2990598
2Pressure Nut* 2990146
3O-Ring (2)* 2990689
4Ram 2990593
5Set Screw 2990622
6Body Casting 2990594
7Seal Plug O-Ring* 2990623
8Seal Plug* 2990546
9Pressure Screw* 2990559
10 Adjusting Screw 2745807
11 Adjusting Screw Locknut 2745808 
12 Push Out Rod 2990306
13 Spring Washer (3) 2990202
14 Hex Head Bolt (3) 2990620P
15 Gas Check Seater 2745881
16 Sizing Die Retaining Nut 2990601
17 Centerlock Nut (3) 2745816P
18...

Page 6

Apply no more pressure on lubricant than is required to “just fill the grooves”. If too much
pressure is built up, the lube will accumulate between the base of the bullet and the bottom
punch. This condition may also be caused by not holding down firmly on the handle when
you apply lubricant pressure. The very least pressure that will fill the grooves is best.
At times there will be portions of the grooves which do not readily fill with lubricant. This
is due to trapped air. If those bullets are again...
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