Motorola Astro Xts5000 Detailed 6881094c31 E Manual

							xList of Figures
November 16, 20066881094C31-E
Notes 
						

							List of Tablesxi
6881094C31-ENovember 16, 2006
List of Tables
Table 2-1. Conventional Batteries .......................................................................................................... 2-1
Table 2-2. Smart Batteries ..................................................................................................................... 2-1
Table 2-3. Transceiver Voltage Regulators ............................................................................................ 2-4
Table 2-4. VOCON Board DC Power Distribution (for kits: NTN9564, NNTN4563, NNTN4819 & 
NNTN4717.) .......................................................................................................................... 2-5
Table 3-1. Battery Connector J3 ............................................................................................................ 3-3
Table 3-2. VOCON Connector P1 .......................................................................................................... 3-4
Table 3-3. Power Control IC (U104) Pin Descriptions.......................................................................... 3-11
Table 3-4. Audio PA Status .................................................................................................................. 3-26
Table 3-5. Option-Select Functions ..................................................................................................... 3-35
Table 3-6. Encryption Module Software Kits and Algorithms ............................................................... 3-42
Table 4-1. Recommended Service Tools ............................................................................................... 4-2
Table 4-2. Standard Operating Bias ....................................................................................................... 4-4
Table 4-3. Standard Operating Bias (only for kit NNTN5567_) .............................................................. 4-5
Table 4-4. Power-Up Self-Check Error Codes .......................................................................................4-5
Table 4-5. Power-Up Self-Check Diagnostic Actions ............................................................................. 4-6
Table 5-1. Troubleshooting Charts List .................................................................................................. 5-1
Table 6-1. List of Waveforms ................................................................................................................. 6-1
Table 7-1. List of Tables of Board and IC Signals .................................................................................. 7-1
Table 7-2. J101 VOCON Board to Controls Flex Assembly................................................................... 7-1
Table 7-3. J107 VOCON Board to Keypad Module ............................................................................... 7-3
Table 7-4. J701 VOCON Board to Encryption Module........................................................................... 7-4
Table 7-5. U402 FLASH Pinouts ............................................................................................................ 7-5
Table 7-6. U403 SRAM Pinouts ............................................................................................................. 7-7
Table 7-7. U401 Patriot MCU/DSP IC Pinouts .......................................................................................7-9
Table 7-8. U301 Flipper IC Pinouts ...................................................................................................... 7-18
Table 7-9. U501 GCAP II IC Pinouts.................................................................................................... 7-20
Table 7-10. U501 MAKO IC Pinouts (for kit NNTN5567)....................................................................... 7-24
Table 8-1. List of Transceiver Schematics and Board Overlays ............................................................ 8-1
Table 8-2. List of VOCON Schematics and Board Overlays .................................................................. 8-1 
						

							xiiList of Tables
November 16, 20066881094C31-E
Related Publications
ASTRO XTS 5000 Digital Portable Radio Model I User Guide ................................................. 6881094C25
ASTRO XTS 5000 Digital Portable Radio Model II User Guide ................................................ 6881094C26
ASTRO XTS 5000 Digital Portable Radio Model III User Guide ............................................... 6881094C27
ASTRO XTS 5000 VHF/UHF Range 1/700–800 MHz Digital Portable Radios 
Basic Service Manual ......................................................................................................... 6881094C28
Factory Mutual Approval XTS 5000 Product Listing Manual Supplement ................................. 6881094C78 
						

							Commercial Warranty
Limited Warranty
MOTOROLA COMMUNICATION PRODUCTS
I. What This Warranty Covers And For How Long
MOTOROLA INC. (“MOTOROLA”) warrants the MOTOROLA manufactured Communication 
Products listed below (“Product”) against defects in material and workmanship under normal use and 
service for a period of time from the date of purchase as scheduled below:
Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), 
replace it (with a new or reconditioned Product), or refund the purchase price of the Product during 
the warranty period provided it is returned in accordance with the terms of this warranty. Replaced 
parts or boards are warranted for the balance of the original applicable warranty period. All replaced 
parts of Product shall become the property of MOTOROLA.
This express limited warranty is extended by MOTOROLA to the original end user purchaser only 
and is not assignable or transferable to any other party. This is the complete warranty for the Product 
manufactured by MOTOROLA. MOTOROLA assumes no obligations or liability for additions or 
modifications to this warranty unless made in writing and signed by an officer of MOTOROLA. 
Unless made in a separate agreement between MOTOROLA and the original end user purchaser, 
MOTOROLA does not warrant the installation, maintenance or service of the Product.
MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished by 
MOTOROLA which is attached to or used in connection with the Product, or for operation of the 
Product with any ancillary equipment, and all such equipment is expressly excluded from this 
warranty. Because each system which may use the Product is unique, MOTOROLA disclaims 
liability for range, coverage, or operation of the system as a whole under this warranty.
II. General Provisions
This warranty sets forth the full extent of MOTOROLA’s responsibilities regarding the Product. 
Repair, replacement or refund of the purchase price, at MOTOROLA’s option, is the exclusive 
remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED 
WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF 
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE 
DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR 
DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF 
USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS 
OR OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE 
USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE 
DISCLAIMED BY LAW.
ASTRO XTS 5000 Digital Portable Units One (1) Year
Product Accessories One (1) Year 
						

							November 16, 20066881094C31-E
xivCommercial Warranty 
III. State Law Rights
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR 
CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY 
LASTS, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY.
This warranty gives specific legal rights, and there may be other rights which may vary from state to 
state.
IV. How To Get Warranty Service
You must provide proof of purchase (bearing the date of purchase and Product item serial number) 
in order to receive warranty service and, also, deliver or send the Product item, transportation and 
insurance prepaid, to an authorized warranty service location. Warranty service will be provided by 
Motorola through one of its authorized warranty service locations. If you first contact the company 
which sold you the Product, it can facilitate your obtaining warranty service. You can also call 
Motorola at 1-888-567-7347 US/Canada.
V. What This Warranty Does Not Cover
A. Defects or damage resulting from use of the Product in other than its normal and customary 
manner.
B. Defects or damage from misuse, accident, water, or neglect.
C. Defects or damage from improper testing, operation, maintenance, installation, alteration, 
modification, or adjustment.
D. Breakage or damage to antennas unless caused directly by defects in material workmanship.
E. A Product subjected to unauthorized Product modifications, disassemblies or repairs 
(including, without limitation, the addition to the Product of non-Motorola supplied equipment) 
which adversely affect performance of the Product or interfere with Motorolas normal 
warranty inspection and testing of the Product to verify any warranty claim.
F. Product which has had the serial number removed or made illegible.
G. Rechargeable batteries if:
• any of the seals on the battery enclosure of cells are broken or show evidence of 
tampering.
• the damage or defect is caused by charging or using the battery in equipment or service 
other than the Product for which it is specified.
H. Freight costs to the repair depot.
I. A Product which, due to illegal or unauthorized alteration of the software/firmware in the 
Product, does not function in accordance with MOTOROLA’s published specifications or the 
FCC type acceptance labeling in effect for the Product at the time the Product was initially 
distributed from MOTOROLA.
J. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of 
the Product.
K. Normal and customary wear and tear. 
						

							6881094C31-ENovember 16, 2006
Commercial Warrantyxv
VI. Patent And Software Provisions
MOTOROLA will defend, at its own expense, any suit brought against the end user purchaser to the 
extent that it is based on a claim that the Product or parts infringe a United States patent, and 
MOTOROLA will pay those costs and damages finally awarded against the end user purchaser in 
any such suit which are attributable to any such claim, but such defense and payments are 
conditioned on the following:
A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such 
claim;
B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its 
settlement or compromise; and
C. should the Product or parts become, or in MOTOROLA’s opinion be likely to become, the 
subject of a claim of infringement of a United States patent, that such purchaser will permit 
MOTOROLA, at its option and expense, either to procure for such purchaser the right to 
continue using the Product or parts or to replace or modify the same so that it becomes 
noninfringing or to grant such purchaser a credit for the Product or parts as depreciated and 
accept its return. The depreciation will be an equal amount per year over the lifetime of the 
Product or parts as established by MOTOROLA.
MOTOROLA will have no liability with respect to any claim of patent infringement which is based 
upon the combination of the Product or parts furnished hereunder with software, apparatus or 
devices not furnished by MOTOROLA, nor will MOTOROLA have any liability for the use of ancillary 
equipment or software not furnished by MOTOROLA which is attached to or used in connection with 
the Product. The foregoing states the entire liability of MOTOROLA with respect to infringement of 
patents by the Product or any parts thereof.
Laws in the United States and other countries preserve for MOTOROLA certain exclusive rights for 
copyrighted MOTOROLA software such as the exclusive rights to reproduce in copies and distribute 
copies of such Motorola software. MOTOROLA software may be used in only the Product in which 
the software was originally embodied and such software in such Product may not be replaced, 
copied, distributed, modified in any way, or used to produce any derivative thereof. No other use 
including, without limitation, alteration, modification, reproduction, distribution, or reverse 
engineering of such MOTOROLA software or exercise of rights in such MOTOROLA software is 
permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA patent 
rights or copyrights.
VII. Governing Law
This Warranty is governed by the laws of the State of Illinois, USA. 
						

							November 16, 20066881094C31-E
xviCommercial Warranty 
Notes 
						

							6881094C31-ENovember 16, 2006
Portable Radio Model Numbering Systemxvii
Model Numbering, Charts, and Specifications
Portable Radio Model Numbering System
Position 1 - Type of Unit
H  = Hand-Held Portable
Positions 2 & 3 - Model Series
Position 4 - Frequency Band
Less than 29.7MHz
29.7 to 35.99MHz
36 to 41.99MHz
42 to 50MHz
66 to 80MHz
74 to 90MHz
Product Specific
136 to 162MHz
146 to 178MHz
174 to 210MHz
190 to 235MHz336 to 410MHz
380 to 470MHz
438 to 482MHz
470 to 520MHz
Product Specific
764 to 870MHz
825 to 870MHz
896 to 941MHz
1.0 to 1.6GHz
1.5 to 2.0GHz
Values given represent range only; they are
not absolute.
Position 5 - Power Level
0 to 0.7 Watts
0.7 to 0.9 Watts
1.0 to 3.9 Watts
4.0 to 5.0 Watts
5.1 to 6.0 Watts
6.1 to 10 Watts
Position 6 - Physical Packages
RF Modem Operation
Receiver Only
Standard Control; No Display
Standard Control; With Display
Limited Keypad; No Display
Limited Keypad; With Display
Full Keypad; No Display
Full Keypad; With Display
Limited Controls; No Display
Limited Controls; Basic Display
Limited Controls; Limited Display
Rotary Controls; Standard Display
Enhanced Controls; Enhanced Display
Low Profile; No Display
Low Profile; Basic Display
Low Profile; Basic Display, Full Keypad
Position 7 - Channel Spacing
1 = 5kHz
2 = 6.25kHz
3 = 10kHz
4 = 12.5kHz5 = 15kHz
6 = 20/25kHz
7 = 30kHz
9 = Variable/Programmable
Typical Model Number:
Position:
Position 8 - Primary Operation
Conventional/Simplex
Conventional/Duplex
Trunked Twin Type
Dual Mode Trunked
Dual Mode Trunked/Duplex
Trunked Type I
Trunked Type II
FDMA* Digital Dual Mode
TDMA** Digital Dual Mode
Single Sideband
Global Positioning Satellite Capable
Amplitude Companded Sideband (ACSB)
Programmable
* FDMA = Frequency Division Multiple Access
** TDMA = Time Division Multiple Access
Position 9 - Primary System Type
Conventional
Privacy Plus
Clear SMARTNET
Advanced Conventional Stat-Alert
Enhanced Privacy Plus
Nauganet 888 Series
Japan Specialized Mobile Radio (JSMR)
Multi-Channel Access (MCA)
CoveragePLUS
MPT1327* - Public
MPT1327* - Private
Radiocom
Tone Signalling
Binary Signalling
Phonenet
Programmable
Secure Conventional
Secure SMARTNET
* MPT = Ministry of Posts and Telecommunications
Position 10 - Feature Level
1 = Basic
2 = Limited Package
3 = Limited Plus
4 = Intermediate
5 = Standard Package6 = Standard Plus
7 = Expanded Package
8 = Expanded Plus
9 = Full Feature/
      Programmable
Position 11 - Version
Version Letter (Alpha) - Major Change
Position 12 - 
Unique Model Variations
C = Cenelec
N = Standard Package
Positions 13 - 16
SP Model Suffix
123 4 5 6 7 8 9 1011 1213141516 H18 U C F 9 P W 7 A N S P 0 1
18 = XTS 5000
A
B
C
D
F
G
H
J
K
L
M=
=
=
=
=
=
=
=
=
=
=P
Q
R
S
T
U
V
W
Y
Z=
=
=
=
=
=
=
=
=
=
A 
B
C
D
E
F=
=
=
=
=
= 
A 
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=A 
B
C
D
E
F
G
H
J
K
L
M
P=
=
=
=
=
=
=
=
=
=
=
=
=A 
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
W
X
Y=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
MAEPF-27620-O 
						

							November 16, 20066881094C31-E
xviiiPortable Radio Model Numbering System
ASTRO XTS 5000 VHF Model Chart
MODEL NUMBERDESCRIPTION
H18KEC9PW5ANVHF 1-6 Watts ASTRO XTS 5000 Model I
H18KEF9PW6ANVHF 1-6 Watts ASTRO XTS 5000 Model II
H18KEH9PW7ANVHF 1-6 Watts ASTRO XTS 5000 Model III
ITEM NUMBERDESCRIPTION
XXXNLD8910_Board, Transceiver (VHF)
XXXNNTN4563_ or,
NNTN4717_ or,
NNTN5567_Board, VOCON*
Board, VOCON*
Board, Mako VOCON*
XXX—Belt Clip Kit (Refer to the Basic Service Manual accessories appendix)
XXX—Battery (Refer to Table 2-1 and Table 2-2 on page 2-1)
XNTN9682_Kit, Front Cover, Model I
XNTN9681_Kit, Front Cover, Model II
XNTN9680_Kit, Front Cover, Model III
XXX—Antenna, VHF (Refer to the Basic Service Manual accessories appendix)
XXX0985973B02Assembly, B+ Connector
XXX1505579Z01Cover, Accessory Connector 
X2685567D01Assembly, VOCON Shield, Model I
X2685567D02Assembly, VOCON Shield-Keypad, Model II
X2685567D03Assembly, VOCON Shield-Keypad, Model III
XXX2685220D08Shield, RF (Transceiver) Board
XXX2785219D01Assembly, Casting
XXX2885866A01Connector, Compression, 26-Pin
XXX3285900E01Gasket, Antenna O-Ring
XXX3205349Z03Seal, Main
XXX3205351Z02Seal, B+
XXX3285877B02Seal, Port
XXX3385873B01Label, Port
XX7285726C02Module, LCD Display
XX7585189D01Pad, Display Locator
XXX7585936D02Pad, RF
XXX7585139E01Pad, Battery holder
X7585104D02Keypad, Model II
X7585104D01Keypad, Model III
Notes:
X= Item Included
*= The radio’s model number, FLASHcode, Host code, and DSP code are required when placing an order for the VOCON Board.
•The model number and (sometimes) the FLASHcode can be found on the FCC label on the back of the radio.
•The model number, Host code, DSP code, and (sometimes) the FLASHcode can be found by putting a Model II or III 
radio into the Test Mode.
•The model number, Host code, DSP code, and FLASHcode can be found by using the Programming Cable (RKN4105_ or 
RKN4106_) and the CPS to read a Model I, II, or III radio. 
						

							6881094C31-ENovember 16, 2006
Portable Radio Model Numbering Systemxix
ASTRO XTS 5000 R (Ruggedized) VHF Model Chart
MODEL NUMBERDESCRIPTION
H18KEC9PW5AN w/Q155FE OptRuggedized VHF 1-6 Watts ASTRO XTS 5000 Model I
H18KEF9PW6AN w/Q155FF OptRuggedized VHF 1-6 Watts ASTRO XTS 5000 Model II
H18KEH9PW7AN w/Q155FG OptRuggedized VHF 1-6 Watts ASTRO XTS 5000 Model III
H18KEC9PW5AN w/Q155FS OptRuggedized Yellow VHF 1-6 Watts ASTRO XTS 5000 Model I
H18KEF9PW6AN w/Q155FT OptRuggedized Yellow VHF 1-6 Watts ASTRO XTS 5000 Model II
H18KEH9PW7AN w/Q155FU OptRuggedized Yellow VHF 1-6 Watts ASTRO XTS 5000 Model III
ITEM NUMBERDESCRIPTION
XXXXXXNLD8910_Board, Transceiver (VHF)
XXXXXXNNTN4563_ or,
NNTN4717_ or,
NNTN5567_Board, VOCON*
Board, VOCON*
Board, Mako VOCON*
XXXXXX—Belt Clip Kit (Refer to the Basic Service Manual accessories appendix)
XXXXXX—Battery (Refer to Table 2-1 and Table 2-2 on page 2-1)
XNNTN4059_Kit, Front Cover, Model I, Ruggedized
XNNTN4060_Kit, Front Cover, Model II, Ruggedized
XNNTN4061_Kit, Front Cover, Model III, Ruggedized
XNTN9685_Kit, Yellow Front Cover, Model I, Ruggedized
XNTN9684_Kit, Yellow Front Cover, Model II, Ruggedized
XNTN9683_Kit, Yellow Front Cover, Model III, Ruggedized
XXXXXX—Antenna, VHF (Refer to the Basic Service Manual accessories appendix)
XXXXXX0985973B02Assembly, B+ Connector
XXXXXX1505579Z01Cover, Accessory Connector
XX2685567D01Assembly, VOCON Shield, Model I
XX2685567D02Assembly, VOCON Shield-Keypad, Model II
XX2685567D03Assembly, VOCON Shield-Keypad, Model III
XXXXXX2685220D08Shield, RF (Transceiver) Board
XXXXXX2785219D04Assembly, Ruggedized Casting
XXXXXX2885866A01Connector, Compression, 26-Pin
XXXXXX3285900E01Gasket, Antenna O-Ring
XXXXXX3205349Z03Seal, Main
XXXXXX3205351Z02Seal, B+ 
XXXXXX3285877B02Seal, Port
XXXXXX3385873B01Label, Port
XXXX7285726C02Module, LCD Display
XXXX7585189D01Pad, Display Locator
XXXXXX7585936D02Pad, RF
XXXXXX7585139E01Pad, Battery holder
XXXXXX3285688D01Plug, Vacuum test port
XX7585104D02Keypad, Model II
XX7585104D01Keypad, Model III
Notes:
X= Item Included
*= The radio’s model number, FLASHcode, Host code, and DSP code are required when placing an order for the VOCON Board.
•The model number and (sometimes) the FLASHcode can be found on the FCC label on the back of the radio.
•The model number, Host code, DSP code, and (sometimes) the FLASHcode can be found by putting a Model II or III 
radio into the Test Mode.
•The model number, Host code, DSP code, and FLASHcode can be found by using the Programming Cable (RKN4105_ or 
RKN4106_) and the CPS to read a Model I, II, or III radio.