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Motorola Gm1200e 68p64115b12 Manual

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    							GM1200E Accessory Diagrams
    Accessories3-13
    2.7Power Supply GPN6133 (EMC/CE Approved) 
    						
    							GM1200E Accessory Diagrams
    3-14Accessories
    2.8Power Supply HPN8393 (Not EMC Approved)
    Electrical Characteristics
    Input Voltages:105-125VAC; 210-250VAC, 47-63Hz
    Output Voltage:13.8VDC ±0.1 volts
    (internally adjustable 11-15VDC)
    Ripple:less than 5mV peak to peak 
    (full load and low line)
    Provides 8 amps continuous duty and 14 amps intermittent duty over an ambient temperature range 
    of -30 to +60°C .
    (4 Pos) Positions 1 and 2 are positive power output terminals and positions 3 and 4 are for negative power out-
    put terminals for 14 amp max. current.
    (6 Pos) Position 1 is negative power output terminal for 3 amp max current. Positions 2,3,6 are empty. Position
    4 is positive 13.8VDC power output terminal. Position 5 is positive trickle charge output terminal. 
    						
    							GM1200E Accessory Diagrams
    Accessories3-15
    Schematic Diagram 
    						
    							List of Accessories
    3-16Accessories
    3.0List of Accessories
    Mechanical Hardware Kits: 
    GLN7324Low Profile Trunnion Kit (Standard)
    GLN7317High Profile Trunnion Kit
    GLN7320In-Dash Mount, DIN install. Kit
    GLN7325IP54 seal, accessory connector
    HLN9457Accessory Connector Facility Kit
    Microphones:
    GMN6146Enhanced Compact Microphone (Standard)
    GMN6148DTMF Microphone
    HMN3141Handset with Hang-up cup
    HMN3000Desk Microphone
    Speakers:
    Speaker connecting cables are provided with a 16-pin accessory connector plug.
    GSN605913 W External Speaker, square
    Cables:
    GKN6270Battery power cable 3m, 10A fuse (Standard)
    GKN6271Ignition switch cable
    ENKN4000MAP27 Interface Cable
    Other
    GKN6272Alarm, Relay and Cable Kit
    GLN7323External PTT
    GLN7326Base Tray (with internal speaker)
    GPN612624/12V DC Converter, 6A
    GPN612724/12V DC Converter, 15A
    GPN6133EMC approved Power Supply
    HPN4002Non-EMC approved Power Supply
    HPN8393Non-EMC approved Power Supply 
    						
    							Radio Tuning Procedure4-i
    Chapter 4
    Radio Tuning Procedure
    Table of Contents
    Table of Contents
    ParagraphPage
    1.0GM1200E Tuning Procedure...................................................................... 1
    1.1General........................................................................................................ 1
    1.2PA Bias Voltage........................................................................................... 2
    1.3Battery Threshold........................................................................................ 3
    1.4Transmitter Power....................................................................................... 3
    1.5Reference Oscillator.................................................................................... 4
    1.6Front-End Pre-Selector................................................................................ 4
    1.7Rated Volume.............................................................................................. 5
    1.8Squelch........................................................................................................ 6
    1.9Transmit Voltage Limit................................................................................. 6
    1.10Transmit Deviation Balance (Compensation).............................................. 6
    1.11Transmit Deviation Limit.............................................................................. 7
    1.12Signalling Alignments.................................................................................. 7 
    						
    							Table of Contents
    4-iiRadio Tuning Procedure 
    						
    							GM1200E Tuning Procedure
    Radio Tuning Procedure4-1
    1.0GM1200E Tuning Procedure
    1.1General
    The recommended hardware platform is a 386 or 486 DX 33 PC (personal computer) with 8 Mbytes 
    RAM, MS DOS 5.0™, Windows 3.1™, and DPS (Dealer Programming Software). These are 
    required to align the radio. Refer to your DPS Installation Manual for installation and setup 
    procedures for the required software; the user manual is accessed (and can be printed if required) 
    via the DPS.
    To perform the alignment procedures, the radio must be connected to the PC, RIB (Radio Interface 
    Box), and Universal Test Set as shown in figure 4-1.
    Figure 4-1 Radio Alignment Test Setup 
    All tuning procedures are performed from the Service menu.
    Before going into the Service menu, the radio must first be read using the File / Read Radio menu (if 
    the radio has just been programmed with data loaded from disk or from a newly created codeplug, 
    then it must still be read so that the DPS will have the radio’s actual tuning values).
    All Service windows read and program the radio codeplug directly; you do NOT have to use the DPS 
    Read Radio / Write Radio functions to program new tuning values.
    4
    BNC
    RIB
    RLN-4008B
    RIB POWER SUPPLY
    EPN4041 (230 VAC. Euro)/
    EPN4040 (230 VAC. UK)COMPUTER  INTERFACE CABLE
    30-80369B72 (IBM AT 9PIN ONLY)  
    30-80369B71 (IBM XT 25PIN ONLY)DATA
    GND COMPUTER AUDIO GENERATOR
    SINAD METER
    AC VOLTMETER TX
    RX 30 dB PAD
    30 dB PAD
    RF GENERATORSERVICE MONITOR
    OR COUNTER
    WATTMETER
    TRANSMIT
    RECEIVE
    TEST SET
    RTX4005/
    GTF180RADIO
    PROGRAM/TEST CABLE
    GTF377 (Databox Radios only)
    or GTF374
    AUDIO IN
    SMA-BNC
    58-80348B33
    TEST CABLE
    GTF-376
    15PIN 25PINNote: Battery can be used in RIB
    making power supply optional MIC IN
    CAUTION:DO NOT switch radios in the middle of any Service procedure. Always use the
    Program or Cancel key to close the tuning window before disconnecting the radio.
    Improper exits from the Service window may leave the radio in an improperly
    configured state and result in seriously degraded radio or system performance. 
    						
    							GM1200E Tuning Procedure
    4-2Radio Tuning Procedure
    The Service windows introduce the concept of the “Softpot”, an analog SOFTware controlled 
    POTentiometer used for adjusting all transceiver alignment controls. A softpot can be selected by 
    clicking with the mouse at the value or the slider or by hitting the TAB key until the value or the slider 
    is highlighted.
    Each Service window provides the capability to increase or decrease the ‘softpot’ value with the 
    mouse, the arrow keys or by entering a value with the keyboard. The window displays the minimum, 
    maximum, and step value of the softpot. In addition transmitter tuning windows indicate the 
    transmitter frequency and whether the radio is keyed.
    Adjusting the softpot value sends information to the radio to increase (or decrease) a DC voltage in 
    the corresponding circuit. For example, increasing the value in the Reference Oscillator tune window 
    instructs the radio microprocessor to increases the voltage across a varactor in the reference 
    oscillator to increase the frequency. Pressing the Program button stores all the softpot values of the 
    current window permanently in the radio.
    In ALL cases, the softpot value is just a relative number corresponding to a D/A (Digital-to-Analog) 
    generated voltage in the radio. All standard measurement procedures and test equipment are 
    similar to previous radios.
    Refer to the DPS on-line help for information on the tuning software.
    Perform the following procedures in the sequence indicated.
    Note:All tuning procedures must be performed at a supply voltage of 13.2V unless otherwise
    stated. 
    The Modulation Analyzer to measure the deviation should be set to frequency modulation
    with de-emphasis switched off and all high pass filters switched off.
    1.2PA Bias Voltage
    Adjustment of the PA Bias is critical for proper radio operation. Improper adjustment will result in 
    poor operation and may damage the PA FET device. For this reason, the PA bias must be set before 
    the transmitter is keyed the first time.
    Note:For certain radio models there are two bias voltage settings. For these radios both ‘ Bias 1
    Voltage ’ and ‘ Bias 2 Voltage ‘ need to be adjusted when aligning the PA Bias. For models
    that only have one bias voltage setting, the ‘ Bias 2 Voltage ‘ will be shown in grey on the
    service menu.
    1.From the Service menu, select Transmitter Alignment.
    2.Select Bias Voltage Tuning to open the bias voltage tuning window. If the control voltage is out 
    of range, an error message will be displayed. In this case the radio hardware has a problem 
    and tuning must be stopped immediately.
    3.Click the button labelled “0” to set the quiescent current temporarily to 0 mA
    4.Measure the DC current of the radio. Note the measured value and add the specified quiescent 
    current shown in table 4-1. The result is the tuning target.
    5.Adjust the current per the target calculated in step 4.
    6.Click the Program button to store the softpot value. 
    						
    							GM1200E Tuning Procedure
    Radio Tuning Procedure4-3
    1.3Battery Threshold
    The radio uses 2 battery threshold levels Tx High and Tx Low to determine the battery condition.
    The Program buttons must only be activated when the power supply is set to the indicated voltage. If 
    the DPS detects that the voltage is not within the expected range for the threshold in question then a 
    message will be displayed to warn that the radio may not be set up correctly for the alignment 
    operation.
    1.From the Service menu, select Transmitter Alignment.
    2.Select Battery Threshold to open the battery threshold tuning window. The current softpot 
    values are displayed for information only and cannot be edited.
    3.Set the supply voltage to the value indicated for TX High.
    4.Click the TX High Program button to store the softpot value for TX High.
    5.Set the supply voltage to the value indicated for TX Low.
    6.Click the TX Low Program button to store the softpot value for TX Low.
    7.Close the window by clicking Cancel.
    1.4Transmitter Power
    The radio has two power level settings, a high power level setting, and a low power level setting. 
    IMPORTANT: To set the transmitter power for customer applications use the Common Radio 
    Parameters window under the Edit menu and set the “Low Power Level” and “High Power Level” 
    powers to the desired values. Only if the transmitter components have been changed or the 
    transmitter does not transmit with the power set in the Common Radio Parameters window the 
    following procedure should be performed.
    The advanced power setting technology employed in the radio makes use of two reference power 
    level settings along with parameters describing the circuit behaviour. To determine these parameters 
    the DPS requires the power values measured for two different settings. Table 4-1   Quiescent Current Alignment
    RF-BandTarget
    UHF
    VHF / 300-390MHz
    440mA±10%
    150mA±15%
    CAUTION:Inadvertant use of the program buttons may result in radio failure.
    CAUTION:When setting the Transmitter Power DO NOT EXCEED THE
    RECOMMENDED POWER SET LIMITS of 25W. 
    						
    							GM1200E Tuning Procedure
    4-4Radio Tuning Procedure
    1.From the Service menu, select Transmitter Alignment.
    2.Select RF Power Tuning to open the RF power tuning window. The window will indicate the 
    transmit test frequencies to be used.
    3.Select Point 1 value of the first frequency.
    4.Click Toggle PTT to key the radio. The status bar will indicate that the radio is transmitting.
    5.Measure the transmitter power on your power meter.
    6.Enter the measured value in the box Point 1.
    7.Select Point 2 value of the first frequency.
    8.Measure the transmitter power on your power meter.
    9.Enter the measured value in the box Point 2.
    10.Click Toggle PTT to dekey the radio.
    11.Repeat steps 3 - 10 for all test frequencies shown in the window.
    12.Click Program to store the softpot values.
    1.5Reference Oscillator
    Adjustment of the reference oscillator is critical for proper radio operation. Improper adjustment will 
    not only result in poor operation, but also a misaligned radio that will interfere with other users 
    operating on adjacent channels. For this reason, the reference oscillator should be checked every 
    time the radio is serviced. The frequency counter used for this procedure must have a stability of 0.1 
    ppm (or better).
    1.From the Service menu, select Transmitter Alignment.
    2.Select Reference Oscillator to open the reference oscillator tuning window. The tuning window 
    will indicate the target transmit frequency.
    3.Click Toggle PTT to key the radio. The status bar will indicate that the radio is transmitting.
    4.Measure the transmit frequency on your frequency counter.
    5.Adjust the reference oscillator softpot in the tuning window to achieve a transmit frequency 
    within the limits shown in table 4-2.
    6.Click Toggle PTT again to dekey the radio and then press Program to store the softpot value.
    1.6Front-End Pre-Selector
    Alignment of the front-end pre-selector is normally not required on these radios. Only if the radio has 
    poor receiver sensitivity or the pre-selector parts has been replaced the following procedure should 
    be performed. The softpot value sets the control voltage of the pre-selector. Its value needs to be set 
    at 7 frequencies across the frequency range.
    1.Set the test box (GTF180) meter selection switch to the Audio PA position and connect a 
    SINAD meter to the METER port.
    2.From the Service menu, select Receiver Alignment.
    3.Select Front End Filter to open the pre-selector tuning window. The window will indicate the 
    receive test frequencies to be used.Table 4-2   Reference Oscillator Alignment
    RF-BandTarget
    All bands±150 Hz 
    						
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