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Motorola Gp328 Gp338 Detailed 6804110j64 F Manual

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    							Transmitter6B-53.1.2 Antenna SwitchThe antenna switch circuit consists of two PIN diodes (D3521 and D3551), a pi network (C3531,
    L3551 and C3550), and three current limiting resistors (R3571, R3572, R3573 ). In the transmit
    mode, B+ at PCIC (U3502) pin 23 will go low and turn on Q3561 where a B+ bias is applied to the
    antenna switch circuit to bias the diodes on. The shunt diode (D3551) shorts out the receiver port,
    and the pi network, which operates as a quarter wave transmission line, transforms the low
    impedance of the shunt diode to a high impedance at the input of the harmonic filter. In the receive
    mode, the diodes are both off, and hence, there exists a low attenuation path between the antenna
    and receiver ports.3.1.3 Harmonic FilterThe harmonic filter consists of C3532 to C3536, L3531 and L3532. This network forms a low-pass
    filter to attenuate harmonic energy of the transmitter to specifications level. The harmonic filter
    insertion loss should be less than 1.2dB.3.1.4 Antenna Matching NetworkA matching network which is made up of L3538 and C3537 is used to match the antennas
    impedance to the harmonic filter. This will optimize the performance of the transmitter and receiver
    into an antenna.3.1.5 Power Control Integrated Circuit (PCIC)The transmitter uses the Power Control IC (PCIC), U3502 to control the power output of the radio by
    maintaining the radio current drain. The current to the final stage of the power module is supplied
    through R3519 (0.1ohms), which provides a voltage proportional to the current drain. This voltage is
    then fedback to the Automatic Level Control (ALC) within the PCIC to keep the whole loop stable.
    The PCIC has internal digital to analog converters (DACs) which provide the reference voltage of the
    control loop. The voltage level is controlled by the microprocessor through the data line of the PCIC.
    There are resistors and integrators within the PCIC, and external capacitors (C3562, C3563 and
    C3565) in controlling the transmitter rising and falling time. These are necessary in reducing the
    power splatter into adjacent channels.
    U3503 and its associated circuitry acts as a temperature cut back circuitry. This circuitry provides the
    necessary voltage to the PCIC to cut the transmitter power when the radio temperature gets too high.                                                                                              
    						
    							6B-6Receiver4.0 Receiver4.1 Receiver Front-End(Refer toVHF Receiver Front End Schematic Diagramon page 6B-20,VHF Receiver Back End
    Schematic Diagramon page 6B-21, andVHF Transmitter Schematic Diagramon page 6B-24)
    The RF signal is received by the antenna and applied to a low-pass filter. For VHF, the filter consists
    of L3531, L3532, C3532 to C3563. The filtered RF signal is passed through the antenna switch. The
    antenna switch circuit consists of two PIN diodes(D3521 and D3551) and a pi network (C3531, L3551
    and C3550).The signal is then applied to a varactor tuned bandpass filter. The VHF bandpass filter
    comprises of L3301, L3303, C3301 to C3304 and D3301. The bandpass filter is tuned by applying a
    control voltage to the varactor diode (D3301) in the filter.
    The bandpass filter is electronically tuned by the DACRx from IC404 which is controlled by the
    microprocessor. Depending on the carrier frequency, the DACRx will supply the tuned voltage to the
    varactor diodes in the filter. Wideband operation of the filter is achieved by shifting the bandpass filter
    across the band.
    The output of the bandpass filter is coupled to the RF amplifier transistor Q3302 via C3306. After
    being amplified by the RF amplifier, the RF signal is further filtered by a second varactor tuned
    bandpass filter, consisting of L3305, L3306, C3311 to C3314 and D3302.
    Both the pre and post-RF amplifier varactor tuned filters have similar responses. The 3 dB bandwidth
    of the filter is about 12 MHz. This enables the filters to be electronically controlled by using a single
    control voltage which is DACRx .Figure 6-2: VHF Receiver Block DiagramDemodulator
    SynthesizerCrystal
    Filter Mixer Va r a c t o r
    Tuned Filter RF Amp Va r a c t o r
    Tuned Filter Pin Diode
    Antenna
    Switch
    RF Jack Antenna
    AGC
    Control Voltage
    from ASFICFirst LO
    from FGU
    Recovered Audio
    Squelch
    RSSI
    IFIC
    SPI Bus 16.8 MHz
    Reference Clock
    Second
    LO VCOIF Amp
    U3220                                                                                              
    						
    							Receiver6B-7The output of the post-RF amplifier filter is connected to the passive double balanced mixer which
    consists of T3301, T3302 and CR3301. Matching of the filter to the mixer is provided by C3317,
    C3318 and L3308. After mixing with the first LO signal from the voltage controlled oscillator (VCO)
    using high side injection, the RF signal is down-converted to the 45.1 MHz IF signal.
    The IF signal coming out of the mixer is transfered to the crystal filter (Y3200) through a resistor pad
    (R3321 - R3323) and a diplexer (C3320 and L3309). Matching to the input of the crystal filter is
    provided by C3200 and L3200. The crystal filter provides the necessary selectivity and
    intermodulation protection.4.2 Receiver Back-End(Refer toVHF Receiver Back End Schematic Diagramon page 6B-21)
    The output of crystal filter Y3200 is matched to the input of IF amplifier transistor Q3200 by capacitor
    C3203. Voltage supply to the IF amplifier is taken from the receive 5 volts (R5). The gain controlled IF
    amplifer provides a maximum gain of about 10dB. The amplified IF signal is then coupled into
    U3220(pin 3) via L3202, C3207, and C3230 which provides the matching for the IF amplifier and
    U3220.
    The IF signal applied to pin 3 of U3220 is amplified, down-converted, filtered, and demodulated, to
    produce the recovered audio at pin 27 of U3220. This IF IC is electronically programmable, and the
    amount of filtering (which is dependent on the radio channel spacing) is controlled by the
    microprocessor. Additional filtering, once externally provided by the conventional ceramic filters, is
    replaced by internal filters in the IF module (U3220).
    The IF IC uses a type of direct conversion process, whereby the externally generated second LO
    frequency is divided by two in U3220 so that it is very close to the first IF frequency. The IF IC (U3220)
    synthesizes the second LO and phase-locks the VCO to track the first IF frequency. The second LO
    is designed to oscillate at twice the first IF frequency because of the divide-by-two function in the IF
    IC.
    In the absence of an IF signal, the VCO will “search” for a frequency, or its frequency will vary close to
    twice the IF frequency. When an IF signal is received, the VCO will lock onto the IF signal. The
    second LO/VCO is a Colpitts oscillator built around transistor Q3270. The VCO has a varactor diode,
    D3270, to adjust the VCO frequency. The control signal for the varactor is derived from a loop filter
    consisting of C3278 to C3280, R3274 and R3275.
    The IF IC (U3220) also performs several other functions. It provides a received signal-strength
    indicator (RSSI) and a squelch output. The RSSI is a dc voltage monitored by the microprocessor,
    and used as a peak indicator during the bench tuning of the receiver front-end varactor filter. The
    RSSI voltage is also used to control the automatic gain control (AGC) circuit at the front-end.
    The demodulated signal on pin 27 of U3220 is also used for squelch control. The signal is routed to
    U404 (ASFIC) where squelch signal shaping and detection takes place. The demodulated audio
    signal is also routed to U404 for processing before going to the audio amplifier for amplification.                                                                                              
    						
    							6B-8Receiver4.3 Automatic Gain Control Circuit(Refer toVHF Receiver Front End Schematic Diagramon page 6B-20 andVHF Receiver Back End
    Schematic Diagramon page 6B-21)
    The front end automatic gain control circuit provides automatic reduction of gain, of the front end RF
    amplifier via feedback. This action is necessary to prevent overloading of backend circuits. This is
    achieved by drawing some of the output power from the RF amplifier output. At high radio
    frequencies, capacitor C3327 provides the low impedance path to ground for this purpose. CR3302 is
    a PIN diode used for switching the path on or off. A certain amount of forward biasing current is
    needed to turn the PIN diode on. Transistor Q3301 provides this current.
    Radio signal strength indicator, RSSI, a voltage signal, is used to drive Q3301 to saturation i.e.
    turned on. RSSI is produced by U3220 and is proportional to the gain of the RF amplifier and the input
    power to the radio.
    Resistors R3304 and R3305 are voltage dividers designed to turn on Q3301 at certain RSSI levels. In
    order to turn on Q3301 the voltage across R3305 must be greater or equal to the voltage across
    R3324, plus the base-emitter voltage (Vbe) present at Q3301. Capacitor C3209 is used to dampen
    any instability while the AGC is turning on. The current flowing into the collector of Q3301, a high
    current gain NPN transistor, will be drawn through the PIN diode to turn it on. Maximum current
    flowing through the PIN is limited by the resistors R3316, R3313, R3306 and R3324. C3326 is a
    feedback capacitor used to provide some stability to this high gain stage.
    An additional gain control circuit is formed by Q3201 and its associated circuitry. Resistors R3206 and
    R3207 are voltage dividers designed to turn on Q3201 at a significantly higher RSSI level than the
    level required to turn on PIN diode control transistor Q3301. In order to turn on Q3201 the voltage
    across R3207 must be greater or equal to the voltage across R3208, plus the base-emitter voltage
    (Vbe) present at Q3201. As current starts flowing into the collector of Q3201, it reduces the bias
    voltage at the base of IF amplifier transistor Q3200 and in turn, the gain of the IF amplifier. The gain
    canbecontrolledinarangeof-30dBupto+10dB.                                                                                              
    						
    							Frequency Generation Circuitry6B-95.0 Frequency Generation CircuitryThe Frequency Generation Circuitry is composed of two main ICs, the Fractional-N synthesizer
    (U3701), and the VCO/Buffer IC (U3801). Designed in conjunction to maximize compatibility, the two
    ICs provide many of the functions that normally would require additional circuitry. The synthesizer
    block diagram illustrates the interconnect and support circuitry used in the region. Refer to the
    relevant schematics for the reference designators.
    The synthesizer is powered by regulated 5V and 3.3V which come from U3711 and U3201
    respectively. The synthesizer in turn generates a superfiltered 4.5V which powers U3801.
    In addition to the VCO, the synthesizer must interface with the logic and ASFIC circuitry.
    Programming for the synthesizer is accomplished through the data , clock and chip select lines from
    the microprocessor. A 3.3V dc signal from synthesizer lock detect line indicates to the microprocessor
    that the synthesizer is locked.
    Transmit modulation from the ASFIC is supplied to pin10 of U3701. Internally the audio is digitized by
    the Fractional-N and applied to the loop divider to provide the low-port modulation. The audio runs
    through an internal attenuator for modulation balancing purposes before going out to the VCO.Figure 6-3: Frequency Generation Unit Block DiagramVol tag e
    MultiplierSynthesizer
    U3701Loop
    FilterVCOBIC
    U3801To
    Mixer
    To
    PA DriverVCPVmult1Aux3
    MOD Out
    Modulating
    Signal Vmult2Rx VCO Circuit
    Tx VCOTRB
    16.8 MHz
    Ref. Osc.Rx Out
    Tx OutCircuit                                                                                              
    						
    							6B-10Frequency Generation Circuitry5.1 Synthesizer(Refer toVHF Synthesizer Schematic Diagramon page 6B-22)
    The Fractional-N Synthesizer uses a 16.8MHz crystal (Y3761) to provide a reference for the system.
    The LVFractN IC (U3701) further divides this to 2.1MHz, 2.225MHz, and 2.4MHz as reference
    frequencies. Together with C3761, C3762, C3763, R3761 and D3761 , they build up the reference
    oscillator which is capable of 2.5ppm stability over temperatures of -30 to 85°C. It also provides
    16.8MHz at pin 19 of U3701 to be used by ASFIC and LVZIF.
    The loop filter which consist of C3721, C3722, R3721, R3722 and R3723 provides the necessary dc
    steering voltage for the VCO and determines the amount of noise and spur passing through .
    In achieving fast locking for the synthesizer, an internal adapt charge pump provides higher current at
    pin 45 of U3701 to put synthesizer within the lock range. The required frequency is then locked by
    normal mode charge pump at pin 43 .
    Both the normal and adapt charge pumps get their supply from the capacitive voltage multiplier which
    is made up of C3701 to C3704 and triple diodes D3701, D3702. Two 3.3V square waves ( 180 deg
    out of phase) are first multiplied by four and then shifted, along with regulated 5V, to build up 13.5V at
    pin47ofU3701.
    Figure 6-4Synthesizer Block DiagramDATA
    CLK
    CEX
    MODIN
    VCC, DC5V
    XTAL1
    XTAL2
    WARP
    PREIN
    VCPREFERENCE
    OSCILLATORVOLTAGE
    MULTIPLIERVOLTAGE
    CONTROLLED
    OSCILLATOR2-POLE
    LOOP
    FILTERDATA (U409 PIN 100)
    CLOCK (U409 PIN 1)
    CSX (U409 PIN 2)
    MOD IN (U404 PIN 40)
    +5V (U3711 PIN 4)7
    8
    9
    10
    13, 30
    23
    24
    25
    32
    47
    VMULT2 VMULT1BIAS1 SFOUTAUX3 AUX4 IADAPTIOUTGND FREFOUTLOCK4
    19
    6, 22, 23, 24
    43
    45
    3
    2
    28
    14
    1540FILTERED 5VSTEERING
    LINE LOCK (U409 PIN 56)
    PRESCALER INLO RF INJECTION
    TX RF INJECTION
    (1ST STAGE OF PA) FREF (U3220 PIN 21 & U404 PIN 34)39 BIAS241DUAL
    TSTRS485VR5 5, 20, 34, 36
    (U3201 PIN 5)
    AUX1 VDD, 3.3VMODOUT U3701
    LOW VOLTAGE
    FRACTIONAL-N
    SYNTHESIZER                                                                                              
    						
    							Frequency Generation Circuitry6B-115.2 VCO - Voltage Controlled Oscillator(Refer toVHF Voltage Controlled Oscillator Schematic Diagramon page 6B-23)
    The VCOBIC (U3801) in conjunction with the Fractional-N synthesizer (U3701) generates RF in both
    the receive and the transmit modes of operation. The TRB line (U3801 pin 19) determines which
    oscillator and buffer will be enabled. A sample of the RF signal from the enabled oscillator is routed
    from U3801 pin 12, through a low pass filter, to the prescaler input (U3701 pin 32). After frequency
    comparison in the synthesizer, a resultant CONTROL VOLTAGE is received at the VCO. This voltage
    is a DC voltage typically between 3.5V and 9.5V when the PLL is locked on frequency.Figure 6-5: VCO Block DiagramPresc
    RX
    TXMatching
    NetworkLow Pass
    Filter
    Attenuator Pin8
    Pin14
    Pin10(3701 Pin28)
    VCC Buffers
    TX RF Injection U3701 Pin 32 AUX3 (U3701 Pin2)
    Prescaler Out
    Pin 12 Pin 19 Pin 20TX/RX/BS
    Switching Network
    U3801
    VCOBIC
    Rx
    Active Bias
    Tx
    Active Bias
    Pin2
    Rx-I adjustPin1
    Tx-I adjustPins 9,11,17
    Pin18Vsens
    Circuit Pin15Pin16 RX VCO
    Circuit
    TX VCO
    Circuit RX Tank
    TX TankPin7
    Vcc-Superfilter
    Collector/RF in
    Pin4
    Pin5
    Pin6RX
    TX(U3701 Pin28)Rx-SW
    Tx-SW
    Vcc-Logic
    (U3701 Pin28) Stee r L in e
    Vo lt a g e
    (VCTRL)Pin13
    Pin3TRB_IN
    LO RF INJECTIONVSFVSF VSF                                                                                              
    						
    							6B-12Frequency Generation CircuitryThe RF section of the VCOBIC(U3801) is operated at 4.54 V (VSF), while the control section of the
    VCOBIC and Fractional-N synthesizer (U3701) is operated at 3.3V. The operation logic is shown in
    Ta b l e 6 - 1 .
    In the receive mode, U3801 pin 19 is low or grounded. This activates the receive VCO by enabling the
    receive oscillator and the receive buffer of U3801. The RF signal at U3801 pin 8 is run through a
    matching network. The resulting RF signal is the LO RF INJECTION and it is applied to the mixer at
    T3302.
    During the transmit condition, when PTT is depressed, 3.2 volts is applied to U3801 pin 19. This
    activates the transmit VCO by enabling the transmit oscillator and the transmit buffer of U3801. The
    RF signal at U3801 pin 10 is injected into the input of the PA module (U3501 pin16). This RF signal is
    the TX RF INJECTION. Also in transmit mode, the audio signal to be frequency modulated onto the
    carrier is received through U3701 pin 41.
    When a high impedance is applied to U3801 pin19, the VCO is operating in BATTERY SAVER mode.
    In this case, both the receive and transmit oscillators as well as the receive transmit and prescaler
    buffer are turned off.Table 6-1: VCO Control LogicDesired
    ModeAUX 4 AUX 3 TRBTxn.u.High (@3.2V)High (@3.2V)
    Rx n.u. Low LowBattery Savern.u.Hi-Z/Float
    (@1.6V)Hi-Z/Float (@1.6V)                                                                                              
    						
    							Notes For All Schematics and Circuit Boards 6B-136.0 Notes For All Schematics and Circuit Boards* Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.
    1.Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads
    (pF) or microfarads (µF).
    2.DC voltages are measured from point indicated to chassis ground using a Motorola DC multime-
    ter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in series with
    the voltage probe to prevent circuit loading.
    3.Reference Designators are assigned in the following manner:
    400/500 Series = Controller
    600 Series = Keypad Board
    3200 Series = IF Circuitry
    3300 Series = Receiver
    3500 Series = Transmitter
    3700 and
    3800 Series = Frequency Generation
    4.Interconnect Tie Point Legend:
    UNSWB+ = Unswitch Battery Voltage (7.5V)
    SWB+ = Switch Battery Voltage (7.5V)
    R5 = Receiver Five Volts
    CLK = Clock
    Vdda = Regulated 3.3 Volts (for analog)
    Vddd = Regulated 3.3 Volts (for digital)
    CSX = Chip Select Line (not for LVZIF)
    SYN = Synthesizer
    DACRX = Digital to Analog Voltage (For Receiver Front End Filter)
    VSF = Voltage Super Filtered (5 volts)
    VR = Voltage Regulator
    6-LAYER CIRCUIT BOARD DETAIL VIEWING
    COPPER STEPS IN PROPER LAYER SEQUENCELAYER 1 (L1)
    LAYER 2 (L2)
    LAYER 3 (L3)
    LAYER 4 (L4)
    LAYER 5 (L5)
    LAYER 6 (L6)INNER LAYERS SIDE 1
    SIDE 2                                                                                              
    						
    							6B-14 Notes For All Schematics and Circuit Boards                                                                                              
    						
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