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Motorola Portable Radio Ep450 Basic Hkln4215a Manual

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MOTOROLA, The Stylized M logo are trademarks of Motorola, Inc.All other product or service names are the property of their respective owners.© 2003 Motorola, Inc. All rights reserved. Printed in U.S.A.
HKLN4215A
HKLN4215A
EP450™
Portable Radio 
Basic Service Manual 

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EP450 Portable Radio
Basic Service Manual
 VHF 146-174 MHz
UHF 403-440 MHz
UHF 438-470 MHz
UHF 465-495 MHz
Motorola, Inc.
1301 E. Algonquin Road
Schaumburg, IL 60196
HKLN4215A 

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ii
Foreword
This manual is intended for use by service technicians familiar with similar types of equipment. It contains 
service information required for the equipment described and is current as of the printing date. Changes which 
occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions.
Product Safety and RF Exposure Compliance
AT T E N T I O N !
This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements....

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Table of Contentsiii
HKLN4215ADecember 3, 2003
Table of Contents
Foreword ..................................................................................................................................................... ii
Product Safety and RF Exposure Compliance ............................................................................................ ii
Computer Software Copyrights ......................................................................................................................

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ivTable of Contents
December 3, 2003HKLN4215A
5.4.3 Transmit Power Tuning .....................................................................................................5-5
5.4.3.1 To Perform Transmit High Power Tuning, do the following: .............................. 5-6
5.4.3.2 To Perform Transmit Low Power Tuning, do the following:  .............................. 5-6
5.4.4 VCO Attenuation...

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Table of Contentsv
HKLN4215ADecember 3, 2003
7.2.2 Cleaning Procedures ........................................................................................................7-1
7.3 Safe Handling of CMOS and LDMOS Devices .............................................................................. 7-2
7.4 Disassembling and Re-assembling the Radio — General............................................................. 7-3
7.4.1 Radio Disassembly — Detailed...

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viTable of Contents
December 3, 2003HKLN4215A
List of Figures
Figure 2-1. Major Assemblies Block Diagram ..................................................................................... 2-1
Figure 2-2. Transceiver Block Diagram .............................................................................................. 2-2
Figure 3-1. Programming/Test Cable.................................................................................................. 3-4
Figure 3-2. Wiring of the Connectors...

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Table of Contentsvii
HKLN4215ADecember 3, 2003
Figure 7-11. Speaker Re-assembly ...................................................................................................... 7-9
Figure 7-12. Installation of Main Board onto Chassis ......................................................................... 7-10
Figure 7-13. Microphone and Speaker Wires Re-assembly ............................................................... 7-11
Figure 7-14. Fastening the Chassis...

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viiiTable of Contents
December 3, 2003HKLN4215A
List of Tables
Table 1-1. Radio Model Number (Example: LAH65KDC9AA2AN) .................................................... 1-1
Table 1-2. MIL STDS 810 C, D, E, and F: Applicable to UHF and VHF Specifications ..................... 1-8
Table 3-1. Recommended Test Equipment ....................................................................................... 3-1
Table 3-2. Service...

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Chapter 1 Model Charts and Test Specifications
1.1 Radio Model Information
The model number and serial number are located on a label attached to the back of your radio. You 
can determine the RF output power, frequency band, protocols, and physical packages. The example 
below shows one portable radio model number and its specific characteristics.
Table 1-1.  Radio Model Number (Example: LAH65KDC9AA2AN)
Type of 
UnitModel 
SeriesFreq. 
BandPower 
LevelPhysical 
Packages
Channel 
SpacingProtocolFeature...
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