ProForm 80 Zt Treadmill Manual

							Serial
Num ber
Deca l
Model No\bPFTL495 09\b0
Seria lNo\b
Wri tethese rial number inthe space
above forfutu rereference.
CAU TION
Read allp recauti onsandinstruc-
tions inthi smanu albefore using
this equipment\b Savethis manua l
forfuture reference \b
QUE STIONS ?
Ifyou have questions\b orifpart sare
dam aged ormis sing\b DO NO TCON -
TA CT THE STO RE ;pl ease contact
Cust om erCare\b
IMPOR TANT: Please regist erthis
prod uct (see thelimi ted warranty
on the back cove rof thismanual )
beforecon tacting Custom erCar e\b
CAL LTO LL-F REE :
1-888-533-1 333
Mon\b– Fri\b6a\bm\b –6 p\bm\b MT
Sat\b 8a\bm\b –4p\bm\b MT
ON THE WEB:
www\b proformser vice\bcom
USER 'SMANUAL
www\bproform\b com 
						

							TAB LE OF CONTENTS
WARNING DECALPL ACEMEN T..............................................................2
IMP ORTA NTPRECAUT IONS................................................................3
B EFORE YOUBEGIN ......................................................................5
A SSEMB LY...............................................................................6
OPERA TIONANDADJUSTM ENT............................................................13
HO WTO FOL DAND MOVE THETREADMIL L..................................................21
TROUB LESHOO TING.....................................................................22
E XERCIS EGUIDELINES ...................................................................25
P ART LIST ..............................................................................26
E XPLO DEDDRAWING ....................................................................28
OR DERING REPLACEMENT PARTS..................................................Back Cover
LIMITEDWARRAN TY..............................................................Back Cover
\f
WARNING DECAL PLACEMENT
This drawing shows thelocati onsofthewa rnin g
decals. Ifadeca lis missing orille gible ,ca llthe
tel ephone numberon the front coverofthis
manua land reque stafr ee repla cement decal\b
Apply thedecal inthe loca tion shown\b Note:
The decals maynotbe show nat actu alsize.
PRO FORM isare giste redtrad em arkof ICON IP\bInc. 
						

							3
1\b Be fore beginning anyexercise program, con-
sult your physi cian\bThis isespec ially impor -
tant for pers onsoverage 35orpersons with
pre-existing healt hproblem s\b
\f\b It is the responsibility ofthe owner toens ure
thatall use rsofthis treadm illareadequa te ly
informed ofallw arnings andprecautions\b
Us ethe treadmi ll only asdescr ibed\b
3\b Pla ce the trea dmill onalevel surfac e,with at
least8ft\b (\f\b4 m) ofcle ara nce behind itand \f
ft\b(0\b6 m) oneach side\b Donot placethe
treadmi llon any surf ace that block sair open -
ings\b Toprotec tthe floor orcar pe tfr om dam-
age, placeam at under the trea dmill\b
4\b Ke ep the trea dmill indoors ,away frommois-
tureand dust \bDo not putthe tr eadmil lin a
ga rage orcove red patio,ornear water\b
5\b Do not operate the tre admill whe re ae rosol
produc tsare used orwher eoxygen isbeing
admini stered\b
6\b Ke ep chil dren underage 1\fand petsaway
from thetreadm illat all tim es\b
7\b The treadmi llshould beused only bypersons
wei ghing \f50 lbs\b (113kg) orless\b
8\b Ne veral low morethan oneperson onthe
treadmi llat atime\b
9\b Wea rappropriat eexer cise clothe swhile
us ing thetrea dmill\b Donot wearloose
clothe stha tcoul dbecom ecaught inthe
tre admi ll\bAthl eticsupport clothes are recom -
mended forboth menandwom en\bAlwa ys
wearathl etic shoes ;neve ruse the trea dmill
with \bare \feet,wear ing only stockings, orin
sanda ls.
10\b W hen conne ctingthepower cord(seepage
13),plug thepower cordinto asurge sup-
pressor (not included) andplug thesurge
suppres sorinto agrounded circuit capable ofcarrying 15ormore amps\b No ot her appliance
shoul dbe on the same circui t\b Do not use an
extens ion cor d\b
11\b Useonly asin gle -out letsurgesu ppr ess or that
me ets all ofthespe cif ic ati o ns descr ibe don
pa ge 13\b To purc ha se asu rg esu ppr ess or, see
your local PRO FORM de aler or callthe tele -
phone number onthe front cover ofthis man -
ual and orde rpa rtnum ber 146 148,or see you r
loc ale lec tron icssto re \b
1 \f\b Fai lur eto use apro perly fun ctio nin gsurg e
sup pre ssor co ul dre sul tin dam ag e to theco n-
tr ol sys tem ofthe tread m ill\b If the contro lsy s-
te m isdam ag ed ,th ewa lkin gbe ltmay slow,
acce lera te ,o r sto pun expe cte dly ,wh ic h ma y
re su ltin afa lland seri ou sin jur y\b
1 3\b Keep the pow ercord andthe surge suppres-
sor away from heated surf aces \b
14\b Never move the walk ing belt while thepower
is turned off\bDo not oper atethe tre admill if
the pow ercord orplug isda maged, orifthe
treadm illis not worki ngproper ly\b(See TROU -
BLE SH OOTI NG onpage \f\fif the treadm illis
not working prope rly \b)
1 5\b Read, underst and, and test the emergency
stop proc edur ebe for eus ing thetre ad mill (se e
HOW TO TURN ONTHE POW ERon page 15)\b
1 6\b Never sta rt the tr ea dmi ll w hi le you are stand -
ing onthe wal king belt\b A lw ay shold th e
handra ils whi le usi ng the trea dmi ll\b
1 7\b The treadm illis capabl eof high speeds\b
Adj ust the spe edinsm allincre ments toavoid
sudden jumps in speed\b
18\b The pulsesens orisnot amedica ldev ice\b
Vari ous fact ors, incl udi ngthe use r'smove -
ment,may affect the accur acyofheart rate
rea dings \bThe pulsesensor is int ende donly
as an exerci seaid in det erm ini ng heart rat e
trends in genera l\b
WARNING:To reduce therisk ofser ious inj ury, read allimportant precautions andin-
structi onsin thi sm anual and all warnings onyour treadmill befor eusing your tr eadmill\b ICONas-
sumes norespons ibilityfor per sonal injuryor prope rtydam agesustained byorthrough theuse of
thisproduct\b
IMP ORTANT PRECAUTIO NS 
						

							4
19\bNeve rleav ethe treadm illunat tende dwhile it
isrunning\b Alwa ys remov ethe key,un plug
the pow ercord, andswitchthe reset/ offcir -
cuit brea kertothe offposit ionwhe nthe
treadmi llis not in use\b (See the draw ing on
page 5for the loc ation ofthe circuit break er\b)
\f0\bDo not attempt to raise, lower ,or move the
treadmi llunti lit is proper lyas sembl ed\b (See
ASSE MBLY onpage 6,and HOW TOFOLD
AND MOVETHE TREA DMILL onpage \f1\b)
You mustbe able tosaf ely lift45lbs \b(\f0 kg)
to rai se,low er, ormove thetr eadmi ll\b
\f 1\bWhe nfoldi ngormoving the treadmil l,m ak e
sure thatthestor age latchis holdi ngthe
frame secure lyin the stor age posi tion \b
\f\f\bNeve rinser tany object intoany opening on
thetreadmi ll\b\f 3\b Inspect andproperl ytight enallpar tsof the
treadmi ll regul arly\b
\f4\b
D AN GER :Alwa ys unpl ug the pow er
cord im me diatelyafte rus e,be fore clea ning the
tread mill,an dbefo reper formin gthe mainte -
nanc eand adj ust me ntproce dures des cribed in
thi sm anu al\bN ev er remo ve the mot or ho od un -
less instru cted to do so by an authori zed ser-
vice represen tative\b Ser vici ngother than the
proce dure s in th is ma nua ls ho uldbe perfo rm ed
by an authoriz ed ser vice repr esent ativeonly\b
\f5\b Thi streadmi ll is int ended for in- hom euse
onl y\bDo not use this tre admi ll in acomm er-
cial,rent al,or inst it uti onal setting\b
\f 6\b Over exercising may resultin serious injury
ordeat h\bIfyou feel fai nt or if you exper ience
painwhi le exe rcising, stop imme diate ly and
cool down\b
SAV ETHESE INSTRUCTI ONS 
						

							5
Thankyou for selecti ngthe new PROFORM®8.\f ZT
treadmi ll. The 8.\fZTtreadm illoffer sa sel ection offea -
tures designed tomake yourworkouts athome moreef-
fective andenjoy able. Andwhen youʼr enot exer cising\b
thetreadm ill can befolded up\brequir ingless than half
the floor space ofother treadm ills.
Foryour bene fit,rea dthis manual carefully before
using thetrea dmill\b Ifyou have questi onsafterread -ing thi sma nual \bpl ease seethe fr ont cover ofthisman -
ual.To helpus assi styou\b notethe product model
num beran dser ialnu mber bef or econtacting us.The
model numberan dthelo ca tio n of the serial num ber
deca lar esho wnon thefron tcove rof this manual.
B ef or ereadi ngfur ther \bpl ease revi ew th e drawing
bel ow and fam iliar ize yoursel fw it h thelabeled parts.
BEF OREYOU BEGIN
Ha ndr ail
Up right
A ccessory Tray
Key/Cl ip
Reset/Off
C ir cui tB reaker
Wa lking Belt
Plat form Cushi on FootRa il
Pow erCor d
Idler Roller
Adjustme ntBoltsC onsol e
Pul se Sensor 
						

							6
ASSEMBLY
Tohir ean authorize dser vice technician toassem blethe treadmill, call1-800-44 5-\f480\b
Assembly require stwo persons \bSet thetread millinaclea redarea andremove all packing materials. Donot
dispos eof the packing materials until assembly iscompl eted\bNote :The underside ofthe treadmill walking
beltiscoa tedwit hhig h-per forman celubrica nt.During shipping \bsome lubricant maybetransferred tothetop of
thewalking belt orthe shippi ngcarton. This isno rmal anddoes notaffect trea dmill performance. Ifthere islubri -
cant on top ofthe walking bel t\b sim plywip eoff thelu brica ntwith asoft clothand ami ld\b non -abrasive cleaner.
As sembly require sthe included hexkeys and your own Phillips screwdriver ,adjustable
wre nch ,a nd sciss ors \b
Usethedrawing sbelow toidenti fythe assembly hardware. The number inparenthe sesbelow eachdrawing is
the key numb erofthe part\bfrom the PART LIST near the end ofthis manual. Thenumbe rafter theparentheses
isthequ ant itynee dedfor assem bly.Note: If a par tis not in the hardware kit,check tosee ifitis preatt ached
toone ofthe parts tobe assem bled\b Toavoid dam aging plastic parts,donot use power toolsforassem -
bly\bExtra hardwar emay beincluded\b
Base FootSpacer
(94)–2 M8Star
Washer (10)–8
M10 Star
Washer (9)–43/8Locknut
(6)–11/4Star
Washer (73)–2
M4x16mm
Screw (37)–12
M10x95mm PatchBolt(8)–2
BoltSpacer (90)–4
M4.2x25mm
Tek Screw (3)–4
3/8 x1 3/4
Patch Bolt(7)–2
M8x25mm
Patch Bolt(5)–6
M5x16mm Bolt
(108)–2
5/16x5/8
Patch Bolt(113)–4
M10 x68mm PatchBolt(114)–2 
						

							7
1.Mak esure that thepower cord isunplugged\b
With the help ofa second perso n\bcareful lytip
th e trea dmill ontoits left side. Parti allyfol dthe
Frame (56)so tha tth etrea dmillis more stable;
do not fully fold theFram eyet \b
Cut theshipp ingtie secur ingthe Upri ght Wire
(88)to the Base (95) .N ext\b locate aplastic tiein
th e indica tedhole inthe Base \ban duse thetieto
pull th eUprigh tWire outofthehole .
95
56
1
88Hol e
2. Attach two Base Feet(92) tothe Base (95)in
t h e locat ions shownwith twoM4.2 x25mm Tek
Scre ws (3)andtwo Base FootSpacers (94).
Attach the othe rtwo Base Feet(92) with only
two M4. 2x25mm TekScr ews(3) .
953
92
2
923
3
92
3
92
94
94 
						

							8
3.Remo vethe M1\fx5\fm mBolt (31)\b theM1\f Nut
(19)\band theshipp ingbracke t(A) fromthe Base
(95).Attach aWhee l(97) with the Boltan dthe
Nut that you just remove d.Do not overtighten
theNut; theWheel must tur nfr eely\b Discard
th e sh ipp ing bracket.
Pre ss aBa se Cap (87)intotheBase (95).
31
19
A
3
97
95
87
4.Ident ifythe Righ tUpr ight(89) and theRight
Uprig htSp acer (91)\b which aremarke dwith
“Righ t”stickers.
In sert theUp righ tWir e(8 8) through theRig ht
Uprig htSp acer (91) as sh own .The n\bsetthe
Righ tUp righ tSp ace ron the Base (95).
With the help ofasecond person\b holdthe Righ t
Uprig ht(89 )ne ar the Base (95) .See theinset
drawi ng\bTie thelong tiein theRi ght Uprig htse-
cure lyaro undtheen dof the Upr igh tW ire (88 ).
The n\bpu llth eothe rend ofthe longtie until the
Uprig htWire isrou tedcom pletel yth rou ghthe
Righ tUp righ t.4
Long
Tie
89
88
95
88
89
91
88
Long
Tie
5. Hold aBo ltSpa cer (9\f) insidethe lower end of
th e Rig htUprig ht(89).Inser tan M1\fx95mm
P atch Bolt(8 )wit han M1\f Sta rWa sher (9)in to
th e Rig htUprig htand the BoltSpa cer. Repea t
this stepwith asec ond Bolt Space r(90), M10
x68mm Patch Bolt (114) ,a nd M10 Star
Wa she r(9)\b
Hold theRigh tUpr ight (89 )aga inst theRight
Uprig htSp acer (91). Be care fulnot topin ch
the Upright Wire (88)\b Tighten theM1\fx95mm
P atch Bolt(8 )and theM1\f x68 mm Patch Bolt
(114)unt ilth ehe ads ofthe Patch Boltstouch
th e Rig htUprig ht;do not fully tighten the
Patch Boltsyet\b
91
89
11 4
88
9
9\f
8
5 
						

							9
6.Wit hthe help ofa second perso n\bcareful lytip
th e trea dmill ontoits rig ht side. Parti allyfo ld the
Frame (56)so tha tth etrea dmillis more stable;
do not fully fold theFram eyet \b
Remo vethe M1\fx5\fm mBolt (31) \bthe M1\f
Nut (19)\band theshi ppi ng bracket (A)from the
Base (95). Attach aWhe el(97) with the Bolt and
th e Nu ttha tyou justremoved .Do not over -
tighte nthe Nut; theWhe elmust turn freely\b
Discard theshipp ing br acket.
Pre ss aBa se Cap (87)intotheBase (95).6
95
97
31
56
19
A
87
7.With thehelp ofasecon dper son\b holdaBo lt
Space r(9 \f) insid ethelow erend oftheLeft
Up right (85). Insert anM1\f x95m mPatch Bolt(8)
wit han M1\f Sta rW ashe r(9) into theLeft Upright
andtheBolt Spa cer .R epeat thisstep with a
second BoltSpacer(90),M1 0x68mm Patch
Bolt(11 4),and M10 Star Washer (9)\b
Holdthe LeftUp righ tSpace r(86) and the Left
Up right (85) aga inst the Base (95) .Tighten the
M1\fx95 mm Pat ch Bol t(8) and theM1\f x68mm
Pa tch Bolt (11 4)until theheads ofthe Patch Bolts
touch the LeftUprigh t;do not fully tighte nthe
Pa tch Bolts yet\b
With thehelp ofasecon dper son\b tip the trea dmill
sothat theBa se (95) isflat onthe floor.
86
851148
95
9\f
9
7
8. Ident ifythe Left andRi ght UprightCovers (1\f9\b
11\f). Slid ethe Left Upright Cove ronto theLeft
Uprig ht(85 )as sho wn.Sli de the Right Upright
Cove ron totheRig htUpr ight(89) asshown .
1\f9
8
85
89
11\f 
						

							10
9.Set the con sole assem blyface down onaso ft
surf ace toavo idscr atchi ngthe conso le.
Carefully pivotthe Conso leFrame (111 )to the
position shown .Id entify theLeft and Righ t
Accessory Trays(1\f 4\b1\f6) .Attach the
Acce ssory Traysto the console assemb lywith
eig ht M4 x16 mm Screw s(3 7).
Care fullypivotthe Conso leFrame (111 )ba ck
down to the console assem bly.9
1\f4
111
Co nsol eAssem bly
37
37
1\f6
1\f. Ident ifythe Righ tHand rail(1\f1) .Remove thetie
fro m theRight Handr ail.If necessa ry\bpress the
M8 Cage Nut(34 )back into place.
Hold theRigh tHan drail (1\f1 )nea rthe console
asse mbly. Routethe consol ewi re aroun dthe
side ofthe Rig htHa ndrailas show n\band
th roug hthe slot inthe Right Han drail.
A ttach the Righ tHan drail (1\f1 )to the Console
Frame (111)and theconsol eassembly withtwo
M8 x25 mm Pat ch Bolts (5)\btwo M8 Star
Wa she rs(1\f )\band an M5 x16m mBol t(1\f8 )
with a1/4" Star Was her(73) .M ake sure the
cons olewire isnot pinched\b Startall thre e
Bolts before tighte ningany ofthem\b
A ttach the LeftHand rail(not show n)as de-
scribe dabo ve. Note: There isnot awire on
theleftside\b
1\f1
1\f85
111
Sl ot
Tie
1\f
1\f
73
C onsol e
Wire
C onsol e
Assem bly
34