Ryobi Bt31001 Manual

							Page 41
PROBLEM CAUSE SOLUTION
Saw does not make accurate 90 or Positive stops inside cabinet need Adjust positive stops.
45 degree cuts. adjusting (Bevel Cuts).
Miter gage is misaligned Adjust the miter gage.
(Miter Cuts).
Blade adjusting handle is hard to Gears or Screw Post inside cabinet Clean the gears or screw post.
turn. are clogged with sawdust.
Saw does not start. Motor cord or wall cord is not Plug in motor cord or wall cord.
plugged in.
Circuit fuse is blown. Replace circuit fuse.
Circuit breaker is tripped. Reset circuit breaker.
Cord or switch is damaged. Have the cord or switch replaced at
a RYOBI AUTHORIZED SERVICE
CENTER.
Blade makes poor cuts Blade is dull or dirty. Clean, sharpen or replace blade.
Blade is wrong type for cut being
made. Replace with correct type.
Blade is mounted backwards. Remount blade.
Blade does not lower when turning Back side of riving knife has come Realign and adjust the riving knife.
blade adjusting handle. in contact with saw table.
Locking lever is not at full left Move locking lever to left.
position.
Motor labors in rip cut. Blade not proper for rip cut. Change blade; rip blade typically
has fewer teeth such as Ryobi
4650324, 24 tooth, carbide rip
blade.
TROUBLE SHOOTING 
						

							Page 42
NOTESNOTES 
						

							Page 43
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100-1
FIGURE 58: 10 in. (254 mm) TABLE SAW
FOR MITER TABLE ASSEMBLY,
REFER TO FIGURE 59 FOR RIP FENCE ASSEMBLY,
REFER TO FIGURE 60
FOR BLADE GUARD ASSEMBLY,
REFER TO FIGURE 62 FOR MOTOR ASSEMBLY,
REFER TO FIGURE 61
99
5
868283
523
80
77
71 52
28 26
65
485846
12
9075109
9
89
85
113
4
71
10
84
81
22
43
12164107
66108
57
27 7514 102
60
59 110
122
54
19
66
40
29
51
25
31
24 66
49 42
41 42
7
93
13
1816
17
44
95
20 92
76
96, 100
70 63
8
69 55
68 56 91
94
78 664
53
42
23
11
45
15
15
112
77 72
67
98
114115116
117
101
103
111
105
50
74
35
39
30
61
33
34
32
97
47
104 
						

							Page 44
The model number will be found on the data plate attached to the right side panel of the cabinet, next to the
saw's on board receptacle. Always mention the model number in all correspondence regarding your TABLE
SAW or when ordering repair parts.
1Motor Assembly.......................................... 1
3Spring Shim................................................ 2
4Hex Nut (5/8-18)......................................... 1
5Saw Table................................................... 1
6Front Cabinet Panel................................... 1
7Rear Cabinet Panel.................................... 1
8Right Cabinet Panel................................... 1
9Left Cabinet Panel...................................... 1
10 Locker Bracket........................................... 1
11 Clamper Bracket......................................... 1
12 Dust Cover.................................................. 1
13 Miter Table Assembly................................. 1
14 Clamp Plate................................................ 2
15 Needle Roller (1/4 in. x 3/4 in.)................... 2
16 Riving Clamp.............................................. 1
17 Shim........................................................... 5
18 Hex Nut (5/16-18)....................................... 2
19 Front Rail.................................................... 1
20 Rear Rail..................................................... 1
21 Rail Holder Nut (5/16)................................. 4
22 Rail Clamp.................................................. 4
23 Bevel Gear.................................................. 2
24 Shaft........................................................... 1
25 Gear Shaft.................................................. 1
26 Handle Shaft............................................... 1
27 Gear Rack.................................................. 1
28 Tilting Gear................................................. 1
29 Clutch......................................................... 1
30 Cam ............................................................ 1
31 Screw (8-32 x 1-3/16 in. Fil. Hd.)............... 1
32 Hex Nut (3/4-16)......................................... 1
33 Washer....................................................... 1
34 Bevel Locking Lever................................... 1
35 Blade Adjusting Handle.............................. 1
39 Spring......................................................... 1
40 Spring......................................................... 1
41 Washer....................................................... 1
42 Washer....................................................... 2
43 Washer....................................................... 4
44 Hex Bolt (5/16-18 x 1-1/8 in.)..................... 2
45 Hex Bolt (5/16-18 x 3/4 in.)........................ 4
46 Screw (10-24 x 5/8 in. Pan Hd.)................. 8
47 Screw (10-24 x 5/8 in. Pan Hd.)................. 3
Key
No. Description Quan.
48 Screw (8-32 x 3/8 in. Pan Hd.)................... 4
49 Nylon Hex Nut (3/8-16)............................... 1
50 Set Screw (1/4-20 x 3/8 in.)........................ 1
51 Roll Pin....................................................... 1
52 Roll Pin....................................................... 2
53 Name Plate................................................. 1
54 Scale Label................................................. 1
55 Outlet (15 Amp Single Pole)....................... 1
56 Cord ............................................................ 1
57 Cable Clamp............................................... 1
58 Bevel Indicator............................................ 1
59 Wire Nut ...................................................... 1
60 Lock Nut (8-32 Hex) ................................... 3
61 Cone Disc Spring....................................... 1
63 Data Plate................................................... 1
64 Bolt (1/4-20 x 1 in. Hex)............................. 2
65 Bolt (1/4-20 x 2 in. Hex)............................. 1
66 Hex Nut (1/4-20)......................................... 4
67 Screw (10-24 x 5/16 in. Pan Hd.)............... 2
68 Plug Socket Box (A) ................................... 1
69 Plug Socket Box (B) ................................... 1
70 Screw (8-16 x 3/4 in. Pan Hd.)................... 4
71 Locker Support........................................... 2
72 Rivet ........................................................... 4
73 Set Screw (10-24 x 3/8 in.) ......................... 4
74 Cap Screw .................................................. 1
75 Screw (10-24 x 1/2 in. Pan Hd.)............... 11
76 Throat Plate................................................ 1
77 Screw (10-24 x 5/8 in.) ............................... 4
78 Cap Screw.................................................. 2
79 Label........................................................... 1
80 Guide Holder.............................................. 1
81 V Belt.......................................................... 2
82 1/4 in. Spacer............................................. 1
83 1/2 in. Spacer............................................. 1
84 Blade Washer............................................. 2
85 Screw (8-32 x 3/4 in. Pan Hd.)................... 1
86 Shim........................................................... 2
89 Screw (10-24 x 1 in. Pan Hd...................... 4
90 End Plug F1 (front left)............................... 1
91 End Plug F2 (front right)............................. 1
92 End Plug R1 (right rear)............................. 1
93 End Plug R2 (left rear)............................... 1
SEE BACK PAGE FOR  ORDERING INSTRUCTIONS
Key
No. Description Quan.
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100-1
PARTS LIST - FIGURE 58 
						

							Page 45
Key
No. Description Quan.Key
No. Description                                        Quan.
 * Item 96 includes parts 42, 78, 100 through 106, and 111.
106 Washer ....................................................... 1
107 Washer....................................................... 1
108 Spacer........................................................ 1
109 Screws ...................................................... 12
110 Hang Tag.................................................... 1
111 Back-Up Plate............................................ 1
112 Screw (10-24 x 3/4 in. Flat Hd.)................. 2
113 Bolt Holder.................................................. 1
114 Rear Switch Cover ...................................... 1
115 Switch Key .................................................. 1
116 Screw (8-16 x 3/8 in. Pan Hd.) ................... 4
117 Switch ......................................................... 1 94 Rip Fence Assembly.................................. 1
95 Blade Guard Assembly............................... 1
96 * Accessory Table Assembly........................ 1
97 Grounding Label ......................................... 1
98 Throat Plate ................................................ 1
99 Screw .......................................................... 1
100 Accessory Table......................................... 1
101 Handle Shaft............................................... 1
102 Handle........................................................ 1
103 Spring Plate................................................ 1
104 Retaining Ring............................................ 1
105 Hex Nut (1/4-20)......................................... 1
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100-1
PARTS LIST - FIGURE 58 (CONTD)
WARNING:
Improper electrical repair of the table saw can result in damage to the drive system possibly causing electrical shock or
electrocution. Any repairs requiring disassembly of your tool require safety testing and should only be performed by a
Ryobi Authorized Service Center. 
						

							Page 46
19 Washer....................................................... 1
20 Eccentric Screw (10-24)............................. 3
21 Quick Stop.................................................. 1
22 Eccentric Screw (8-32)............................... 1
23 Washer....................................................... 1
24 Hex Nut (Elastic Stop)................................ 1
25 Slide (A)...................................................... 4
26 Hex Nut (Elastic Stop)................................ 4
27 Lock Washer............................................. 12
28 Slide (B)...................................................... 4
29 Set Screw
(10-24 x 1/4 in. Hex Socket)....................... 4
30 Miter Locking Clamp................................... 4
31 Roll Pin....................................................... 4
32 Guide Plate................................................. 2
33 Non-Eccentric Screw (10-24)..................... 1
34 Screw (10-24 x 1/2 in. Pan Hd.)................. 1
Key
No. Description Quan. Key
No. Description Quan.
1Miter Table Top.......................................... 1
2Miter Fence................................................. 1
3Pivot............................................................ 1
4Saw Gage................................................... 2
5Miter Indicator............................................. 1
6Miter Fence Holder..................................... 1
7Bolt (5/16-18 x 3-1/4 in. Hex Hd.).............. 1
9Washer....................................................... 1
10 Adjusting Knob........................................... 1
11 Screw (8-16 x 5/8 in. Pan Hd.)................... 2
12 Spring Plate................................................ 1
13 Miter Slide Lock .......................................... 1
14 Miter Base.................................................. 1
15 Guide Bar................................................... 2
16 Holder Plate................................................ 4
17 Screw (10-24 x 15/32 in. Pan Hd.)............. 8
18 O-Ring........................................................ 4
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100-1
FIGURE 59: SLIDING MITER TABLE ASSEMBLY
30 27 171433 28 25
34 19 12
131
3229
15
30 18 311627
292324
17 21
22 32152028 25 2717292717432
5
11
2610
9
7
276 
						

							Page 47Key
No. Description Quan. Key
No. Description Quan.
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100-1
FIGURE 60: RIP FENCE ASSEMBLY
1Rip Fence................................................... 1
2Screw (10-14 x 1/2 in. Pan Hd.)................. 2
3Fence Roller................................................1
4Roll Pin....................................................... 1
5Screw (10-24 x 1 in. Pan Hd.).................... 1
6Clamper - B................................................ 1
7Roller Holder.............................................. 1
8Dowel Pin (1/4 in. x 3/4 in.)........................ 1
9Compression Spring................................... 1
10 Roll Pin....................................................... 1
11 Rod ............................................................. 1
12 Screw (1/4-20 x 5/8 in. Button Hd.)............ 2
13 Washer....................................................... 214 Hex Nut (8-32)............................................ 1
15 Scale Indicator............................................ 1
16 Slide............................................................ 2
17 Screw (8-32 x 1/2 in. Pan Hd.)................... 2
18 Screw.......................................................... 1
19 Eccentric Roller.......................................... 1
20 Locking Handle........................................... 1
21 Rubber Plug................................................ 1
22 Clamper - A................................................ 1
23 Pin .............................................................. 1
24 Screw and Washer..................................... 2
25 Plate ........................................................... 1
26 Front Block................................................. 1
1 2 3 45
6
7
89
10
11
12
13
26
18
21
19
20
23 22 2425
17 16 15 14 
						

							Page 48
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100-1
FIGURE 61: MOTOR ASSEMBLY
Key
No. Description Quan.
1Arbor........................................................... 1
2Woodruff Key (3/16 in.) .............................. 1
3Ball Bearing (6003)..................................... 1
4Bearing Plate.............................................. 1
5Arbor Pulley................................................ 1
6Retaining Ring............................................ 1
7Ball Bearing (6002)..................................... 1
8Ball Bearing (6200ZZ)................................ 1
9Motor Bracket............................................. 1
10 Motor Pulley............................................... 1
11 Armature Assembly.................................... 1
12 Bearing Bushing......................................... 1Key
No. Description Quan.
13 Screw and Washer (Field Pan Hd.) ............ 2
14 Field Assembly......................................... 1
15 Motor Housing.......................................... 1
16 Brush Cover.............................................. 2
17 Brush Assembly........................................ 2
18 Brush Holder Assembly............................ 2
19 Screw and Washer (Pan Hd.)................... 4
20 Set Screw (Hex)........................................ 2
21 Strain Relief Bushing ................................ 1
22 Cable Clamp............................................. 1
23 Power Cord............................................... 1
24 Connector................................................. 2
1
24
35679
8
1011
12
13
13
14
24
1516
17
1819
20
19
16 17 18
19
20
21 22
23 
						

							Page 49
504
7Arm ............................................................. 1
8Cover .......................................................... 1
9Dowel Pin .................................................... 1
10 Riving Knife Assembly ................................ 1
11 Warning Label ............................................ 1
12 Hand Warning Label ................................... 1
Key
No. Description Quan.Key
No. Description Quan.
500 3/32 in. Hex Key ......................................... 1
501 1/8 in. Hex Key ........................................... 1
502 5/32 in. Hex Key ......................................... 1
503 3/16 in. Hex Key ......................................... 1504 Large Wrench ............................................. 1
505 Small Wrench ............................................. 1
506 Saw Blade .................................................. 1 Key
No. Description Quan.Key
No. Description Quan.
FIGURE 63: REPLACEMENT PARTS
500506
502
503
505
501
1Screw and Washer ..................................... 2
2Anti-Kickback Fingers ................................. 2
3Spacer Cap ................................................. 2
4Torsion Spring ............................................ 1
5Push Nut ..................................................... 4
6Dowel Pin .................................................... 1
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100-1
FIGURE 62: BLADE GUARD ASSEMBLY
1 234 5675 8
595
1012 11
1 2
3 
						

							Page 50
The model number will be found on the data plate attached to the right side panel of the cabinet, next to the saw’s on board receptacle. Always
mention the model number in all correspondence regarding your TABLE SAW or when ordering repair parts.
RYOBI 10 in. (254 mm) TABLE SAW – MODEL NO. BT3100-1
4 3 24
2
32
1
10
3
911
6
12
7
6
FIG. 64
5
8
12 13
128
11
9