Schwinn Journey 45 Manual

							270 /
230 /
430 /
470 /
2.5
ASSEMBLY MANUAL / OWNER’S MANUAL  
Manual en Espa\361ol Latino Americano:
http://www  
						

							2
Important Safety Instructions - Assembly   3
  Safety Warning Labels / Serial Number    4
  Grounding Instructions   5
Specifications	 	 6
Before	 Assembly	 	 6
Parts   7
Hardware   8
Tools   8
Assembly   9
Moving the Machine   21
Leveling the Machine   22
Important Safety Instructions    23
Features   24
  Console Features   25 Operations 
 30
 Adjustments   30
  Power Up / Idle Mode   30
  Quick Start Program   31
	 User	Profiles	 	 31
  Pausing or Stopping   37
  Results / Cool Down Mode   37
  GOAL TRACK Statistics   38
Console Service Mode   40
Maintenance   41
   Maintenance  Parts   42
Troubleshooting   44
Warranty   47
Nautilus,	Inc.,	(800)	NAUTILUS	/	(800)	628-8458,	www.NautilusInc.com	-	Customer	Service:	North	 America	(800)	605-3369,	
[email protected]	|	outside	U.S.	+01-360-859-5180,	[email protected]	|	Printed	in	China	|	©	2013	Nautilus,	Inc.
Table of ConTenTs
To	validate	warranty	support,	keep	the	original	proof	of	purchase	and	record	the	following	information:
Serial Number __________________________
Date of Purchase ____________________
To	register	your	product	warranty,	go	to:	www.SchwinnFitness.com/register
Or	call	1	(800)	605–3369.
If	you	have	questions	or	problems	with	your	product,	please	call	1	(800)	NAUTILUS	(628–8458).  
						

							3
ImporTanT safeTy InsTruCTIons
-assembly
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Obey the following warnings:
Read and understand all warnings on this machine.
Carefully read and understand the Assembly instructions. Read and understand the complete Manual. Keep 
the Manual for future reference.
To reduce the risk of electrical shock or unsupervised usage of the equipmen\
t, always unplug this machine 
from the electrical outlet immediately after using and before cleaning.
•	 Keep	bystanders	and	children	away	from	the	product	you	are	assembling	at	all	times.
•	 Do	not	connect	power	supply	to	the	machine	until	instructed	to	do	so.
•	 The	machine	should	never	be	left	unattended	when	plugged	in.	Unplug	from	outlet	when	not	in	use,	and	before	putting	on	 or taking off parts.
•	 Before	each	use,	examine	the	machine	for	damage	to	power	cord,	loose	parts	or	signs	of	wear.	Do	not	use	if	found	in	this	 condition. Contact Nautilus
® Customer Service for repair information. 
•	 Do	not	drop	or	put	objects	into	any	opening	of	the	machine.
•	 Do	not	assemble	this	machine	outdoors	or	in	a	wet	or	moist	location.
•	 Make	sure	assembly	is	done	in	an	appropriate	work	space	away	from	foot	traffic	and	exposure	to	bystanders.
•	 Some	components	of	the	machine	can	be	heavy	or	awkward.	Use	a	second	person	when	doing	the	assembly	steps	 involving	these	parts.	Do	not	do	steps	that	involve	heavy	lifting	or	awkward	movements	on	your	own.
•	 Set	up	this	machine	on	a	solid,	level,	horizontal	surface.
•	 Do	not	try	to	change	the	design	or	functionality	of	this	machine.	This	could	compromise	the	safety	of	this	machine	and	will	 void the warranty.
•	 If	replacement	parts	are	necessary,	use	only	genuine	Nautilus
® replacement parts and hardware. Failure to use genuine 
replacement parts can cause a risk to users, keep the machine from operating correctly and void the warranty.
•	 Do	not	use	until	the	machine	has	been	fully	assembled	and	inspected	for	correct	performance	in	accordance	with	the	 Manual.
•	 Use	this	machine	only	for	its	intended	use	as	described	in	this	manual.	Do	not	use	attachments	not	recommended	by	the	 manufacturer.
•	 Do	all	assembly	steps	in	the	sequence	given.	Incorrect	assembly	can	lead	to	injury	or	incorrect	function.
•	 Connect	this	machine	to	a	properly	grounded	outlet	only	(see	Grounding	Instructions).
•	 Keep	the	power	cord	away	from	heat	sources	and	hot	surfaces.
•	 Do	no	operate	where	aerosol	products	are	being	used.	
•	 To	disconnect,	turn	all	controls	to	the	off	position,	then	remove	plug	from	outlet.
•	 This	product	contains	magnets.	Magnetic	fields	can	interfere	with	the	normal	use	of	certain	medical	devices	at	a	close	 range.	Users	may	come	into	proximity	of	the	magnets	in	the	assembly,	maintenance,	and/or	use	of	the	product.	Given	
the obvious importance of these devices, such as a pacemaker, it is important that you consult with your medical provider 
in connection with the use of this equipment. Please consult the “Saf\
ety Warning Labels and Serial Number” section to 
determine the location of the magnets on this product.
•	 SAVE	THESE	INSTRUCTIONS.  
						

							4
safeTy WarnIng labels and serIal 
number
FCC Compliance
!Changes	or	modifications	to	this	unit	not	expressly	approved	by	the	party	responsible	for	compliance	could	void	the	
user’s authority to operate the equipment.
The	machine	and	power	supply	comply	with	part	15	of	the	FCC	rules.	Operation	is	subject	to	the	following	two	conditions: 	
(1)	This	device	may	not	cause	harmful	interference,	and	(2)	this	device	must	accept	any	interference	received,	including	
interference that may cause undesired operation.
Note:			 This	machine	and	power	supply	have	been	tested	and	found	to	comply	with	the	limits	for	a	Class	B	digital	device,	
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful 
interference in a residential installation. This equipment generates, uses and can radiate \
radio frequency energy and, if 
not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However,	there	is	no	guarantee	that	interference	will	not	occur	in	a	particular	installation.	If	this	equipment	does	cause	harmful	
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is 
encouraged	to	try	to	correct	the	interference	by	one	or	more	of	the	following	measures:
•		Reorient	or	relocate	the	receiving	antenna.
•		Increase	the	separation	between	the	equipment	and	receiver.
•		Connect	the	equipment	into	an	outlet	on	a	circuit	different	from	that	to	which	the	receiver	is	connected.
•		Consult	the	dealer	or	an	experienced	radio/TV	technician	for	help.
Serial Number
REVISIONS
ECOREVISIONREV DESCRIPTIONAPPROVEDDATE
TITLE.
PART NO.REV.
SHEET 1 OF 1SCALE:  1:1DO NOT SCALE DRAWING
1. ALL ITEMS MUST BE RoHS COMPLIANT2. ALL DIMENSIONS APPLY BEFORE PLATING OR COATING.3. REMOVE ALL BURRS, BREAK SHARP EDGES 0.5 MM MAX.4. ALL MACHINES SURFACES Ra 3.2 uM.5. ALL APPLICABLE NAUTILUS STANDARDS AND     SPECIFICATIONS APPLY.6. ALL DIMENSIONS ARE IN MILLIMETERS7. ALL DUAL DIMENSIONS ARE IN INCH
UNLESS OTHERWISE SPECIFIED:
METRIC
THIRD ANGLE PROJECTIONINTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M - 1994
 2.5 1.5 0.75 0.25 1°
X.X.XX.XXX.XXXANGULARC
SIZE
This document is the property of Nautilus, Inc.  It may not be reproduce\
d in whole or part, provided to third parties, or used for any purposes other than the performance of work for Nautilus, Inc. w\
ithout written authorization. All rights are reserved, including copyrights. 
TOLERANCES.
DRAWN
DESIGNED
DATE
METRIC_C_REV G
NAUTILUS, INC.
16400 SE NAUTILUS DRIVE, VANCOUVER, WA 98683LIFECYCLE
- -
APPROVALS
- -
- - - -
WARRANTY ITEM:
L.SEVIER
3/29/2013
L.SEVIER
A
8002739
 GWl BIKE AND ELLIPTICAL 300lb 2013  
MATERIAL.
COLOR.
DIE LINE
PMS 152
 
PMS 109
BLACK
WHITE
 
Labels must be created from an agency approved tamper proof labeling sys\
tem  
such as UL Recognized component marking and labeling system (example:  UL  PGGU2) or equivalent.  
Label and adhesive  must be rated for surface it is applied to (painted\
 metal or ABS plastic), 
Label and adhesive must be rated for 60 degrees C minimum. Labels must m\
eet UL 1647 Permanence of Marking Test.
50mm 117.7mm
A
RELEASE 3/29/2013
LSEVIER
xxxxxxx
•  Lisez et assimilez tous les avertissements  
  apposés sur cet appareil.
•  Gardez les enfants et les animaux de  
  compagnie éloignés de cette machine en  
  tout temps
• 
Déconseillé aux enfants âgés de    
  moins de 14 ans.
•  Lisez et familiarisez-vous avec le Manuel  
  du propriétaire et avec tous les    
  avertissements avant d’utiliser cette  
  machine.
•  Soyez prudent lorsque vous utilisez cet  
  équipement pour ne pas vous infliger de  
  graves blessures.
•  Cette machine supporte un poids    
  maximal de 300lbs. (136kg).
•  Remplacez toute étiquette    
  d’avertissement endommagée, illisible  
  ou manquante.
•  La fréquence cardiaque qui s’affiche  
  sur la console peut être inexact et  
  doit être utilisée seulement à titre  
  indicatif.
•  Read, understand and obey all    
  warnings on this machine.
•  Keep children away.
•  Not intended for use by anyone  
  under 14 years of age.
•  Prior to use, read and understand  
  the Owner’s Manual.
•  Injury or death is possible if    
  Caution is not used while using this  
  machine.
•  The maximum user weight for this  
  machine is 300 lbs (136 kg).
•  Replace any “Caution”,  “Warning”  
  or “Danger” label that is illegible,  
  damaged, or removed.
•  The heart rate displayed may be  
  inaccurate and should be used for  
  reference only.
8002739_A
REVISIONS
ECOREVISIONREV DESCRIPTIONAPPROVEDDATE
TITLE.
PART NO.REV.
SHEET 1 OF 1SCALE:  1:1DO NOT SCALE DRAWING
1. ALL ITEMS MUST BE RoHS COMPLIANT2. ALL DIMENSIONS APPLY BEFORE PLATING OR COATING.3. REMOVE ALL BURRS, BREAK SHARP EDGES 0.5 MM MAX.4. ALL MACHINES SURFACES Ra 3.2 uM.5. ALL APPLICABLE NAUTILUS STANDARDS AND     SPECIFICATIONS APPLY.6. ALL DIMENSIONS ARE IN MILLIMETERS7. ALL DUAL DIMENSIONS ARE IN INCH
UNLESS OTHERWISE SPECIFIED:
METRIC
THIRD ANGLE PROJECTIONINTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M - 1994
 2.5 1.5 0.75 0.25 1°
X.X.XX.XXX.XXXANGULARC
SIZE
This document is the property of Nautilus, Inc.  It may not be reproduce\
d in whole or part, provided to third parties, or used for any purposes other than the performance of work for Nautilus, Inc. w\
ithout written authorization. All rights are reserved, including copyrights. 
TOLERANCES.
DRAWN
DESIGNED
DATE
METRIC_C_REV G
NAUTILUS, INC.
16400 SE NAUTILUS DRIVE, VANCOUVER, WA 98683LIFECYCLE
7-22-10
APPROVALS
- -
- - - -
WARRANTY ITEM:
A RELEASED
NPI 13149 DLOVELY
7-22-10
D.LOVELY D.LOVELY
07 /22 / 2010
D.LOVELY
A
004-0930
CRUSH WARNING 
21.78mm
54.8mm
MATERIAL.
COLOR.
DIE LINE
PMS 152
 
PMS 109
BLACK
WHITE
 
Labels must be created from an agency approved tamper proof labeling sys\
tem  
such as UL Recognized component marking and labeling system (example:  UL  PGGU2) or equivalent.  
Label and adhesive  must be rated for surface it is applied to (painted\
 metal or ABS plastic), 
Label and adhesive must be rated for 60 degrees C minimum. Labels must m\
eet UL 1647 Permanence of Marking Test.
•
•
Product Specification  
						

							5
Grounding Instructions
This	product	must	be	grounded.	If	it	should	malfunction	or	breakdown,	grounding	provides	a	path	of	least	resistance	for	
electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding 
conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded 
in accordance with all local codes and ordinances.
Improper	connection	of	the	equipment-grounding	conductor	can	result	in	a	risk	of	electric	shock.	Check	with	
a	qualified	electrician	or	serviceman	if	you	are	in	doubt	as	to	whether	the	product	is	properly	grounded.	Do	
not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a 
qualified electrician.
This	machine	is	for	use	on	a	nominal	120-V	circuit,	and	has	a	grounding	plug	that	looks	like	the	plug	illustrated	below.	A	
temporary	adapter	that	looks	like	the	adapter	illustrated	may	be	used	to	connect	this	plug	to	a	2-pole	receptacle	as	shown	if	
a properly grounded outlet is not available.
The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The 
green	colored	rigid	ear,	lug,	or	the	like	extending	from	the	adapter	must	be	connected	to	a	permanent	ground	such	as	a	
properly	grounded	outlet	box	cover.	Whenever	the	adapter	is	used,	it	must	be	held	in	place	by	a	metal	screw.
Metal Screw
Tab for 
Grounding	
Screw
Adapter
Grounded	
Outlet	Box
Grounded	 Outlet
Grounding	Pin  
						

							6
speCIfICaTIons
Before Assembly 
Select the area where you are going to set up and operate your machine. For safe operation, the location must be on a 
hard,	level	surface.	Allow	a	workout	area	of	a	minimum	76.2”	x	118.1”	(193.4	cm	x	300	cm).	Be	sure	that	the	workout	space	
you	are	utilizing	has	adequate	height	clearance,	taking	into	consideration	the	height	of	the	user	and	the	maximum	incline	of	
the elliptical machine.
Basic Assembly Tips
Follow	these	basic	points	when	you	assemble	your	machine:
•	 Read	and	understand	the	“Important	Safety	Instructions”	before	assembly.
•	 Collect all the pieces necessary for each assembly step.
•	 Using	the	recommended	wrenches,	turn	the	bolts	and	nuts	to	the	right	(clockwise)	to	tighten,	and	the	left	(counterclock-
wise)	to	loosen,	unless	instructed	otherwise.
•	 When	attaching	2	pieces,	lightly	lift	and	look	through	the	bolt	holes	to	help	insert	the	bolt	through	the	holes.
•	 The	assembly	can	require	2	people. Maximum User Weight:		 300	lbs.	(136	kg)
Power Requirements:  
	 Operational	Voltage:		 Operational	Voltage	120V	AC
	 Operating	Current:	 2	A
Regulatory Approvals:
	
	 UL	listed,	Rated	120V	AC,	60Hz	Input,	2	A.
This product, its packaging, and components contain chemicals known to t\
he State of California to cause cancer, 
birth	defects,	or	reproductive	harm.	 This	Notice	is	provided	in	accordance	with	California’s	Proposition	65.	If	you	
would	like	additional	information,	please	refer	to	our	website	at	www.nautilus.com/prop65.
63.2”
(160.5 cm)
70.1”
(178.1 cm)
28.2”
(71.5 cm)  
						

							7
A	decal	has	been	applied	to	all	right	(“	R ”)	and	left	(“	L ”)	parts	to	assist	with	assembly.
ItemQtyDescription ItemQtyDescription
1 1Console Mast 121Upper	Shroud
2 1Static	Handlebar 131Front Stabilizer
3 1Arm Pivot Rod 142Handlebar	Shroud,	Inner
4 1Water	Bottle	Holder 152Handlebar	Shroud,	Outer
5 1Console 161Right Leg
6 1Upper	Left	Handlebar	Arm 171Right Pedal
7 1Lower	Left	Handlebar	Arm 181Shroud Cap
8 1Left Pedal 191Lower	Right	Handlebar	Arm
9 1Rail Assembly 201Upper	Right	Handlebar	Arm
10 1Left Leg 211Power Cord
11 1Frame 221MP3	Cord
parTs
1
4
6
5
2
3
12
7
8
10
11
9
18
16
13
20
19
17
15
14
1514
21
22  
						

							8
ItemQtyDescription ItemQtyDescription
A 6Button	Head	Hex	Screw,	M8x16	(with	
Loctite
® adhesive) F
6
Wave Washer 
B 4Flat	Washer,	M8 G12
Lock Washer,	M8
C 8Wide	Washer,	M8 H2
Pivot Sleeve
D 4Button	Head	Hex	Screw,	M8x16
I4
Phillips	Head	Screw,	M5x12
E 2Hex	Head	Screw,	M8x20
HardW
are / Tools
To o l s
Included      Not Included
6 mm (recommended)
A
B C DEF
GH
I
#2
13	mm
15 mm
19	mm  
						

							9
assembly
1.  Attach Front Stabilizer to Frame
 Note:			Hardware	is	pre-installed	and	not	on	the	Hardware	Card.	*
13
11
6mm
**X4
*  
						

							10 2.  Attach Rail Assembly to Frame Assembly 
 Note:			Hardware	is	pre-installed	and	not	on	the	Hardware	Card.	*